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12

OM-TDH

OM-TDH

12

f.  To remove burned-on foods, use a brush,

sponge, cloth, plastic or rubber scraper, or

plastic wool along with the cleaning solution.

To reduce effort required in washing, let the

detergent solution sit in the kettle for a few

minutes and soak into the residue.  Do NOT

use abrasive materials or metal tools  that

might scratch the surface.  Scratches make

the surface harder to clean and provide

places for bacteria to grow.  Do 

not

 use steel

wool, which will  leave particles in the surface

and cause eventual corrosion and pitting.

g. The outside of the unit may be cleaned with a

warm water (100°F or less) spray.

  Do not

use a high pressure spray.

h. The outside of the unit may be polished  with

a recognized stainless steel cleaner like

“Zepper” from Zep Manufacturing Company. 

i.

When the equipment needs to be  sanitized,

use a sanitizing solution equivalent to one

 

that supplies 200 parts per million chlorine. 

Obtain advice on the best sanitizing agent

from your supplier of sanitizing products. 

Following the supplier’s instructions, apply the

sanitizing agent after the unit has been

cleaned and drained.  Rinse off the sanitizer

thoroughly. 

j.

It is recommended that the unit be sanitized

just before use.

k. Clean the kettle thoroughly.  If there is

difficulty removing mineral  deposits or a film

left by hard water or food residues, then 

use a de-liming agent, such as Groen 

De-limer De-Scaler (Part Number 114800), 

Lime- Away from ECOLAB or an equivalent,

following manufacturer directions.  

l.

Rinse and drain the unit thoroughly before

further use.

m. If especially difficult cleaning problems 

persist, contact your cleaning product 

supplier for assistance. The supplier has a

trained technical staff with laboratory facilities

to serve you.

Sequence of Operation

The following “action-reaction” outline is provided to

help understand how the equipment works.

1.

When the power switch is turned on, it starts

the spark igniter and opens the automatic valve

for the pilot burner.  The spark ignites a pilot

flame, which heats the sensor.  The sensor then

sends a signal to turn off the spark.  The flame

thereafter acts as a standing pilot until the

power is turned off.  

2.

If the pilot flame is not sensed within 90

seconds after spark begins, a timer shuts down

the entire operation.  To attempt a second trial

for ignition, turn off the power switch.  Check

the gas supply valves and wait five minutes

before trying again by switching power on.  If

you cannot establish a pilot flame in four tries,

close all valves, turn off the power, and contact

an authorized Groen Service Agency.

3.

When the operator sets a temperature on the

thermostat, it causes the automatic valve to

admit gas to the main burner, where it is ignited

by the pilot flame.  When the kettle reaches the

set temperature, the thermostat switch opens.  

This stops the signal to the gas control valve

and shuts off gas to the main burner.  The pilot

flame remains lit.  When the kettle cools below

the set temperature, the thermostat switch

closes and starts another cycle.  On and off

cycling continues and maintains the kettle at the

desired temperature. This action is indicated by

the Heat indicator light.

The kettle has the following safety features in

addition to the 90-second ignition timer:

1.

Low water cutoff relay that will shut off gas

supplies to all burners until the jacket water

level is corrected.

2.

High limit pressure switch, set to open at about

43 PSI and to shut down the burners until jacket

pressure is decreased.

3.

Pop pressure relief valve, which will release

steam if jacket pressure exceeds 50 PSI.

4.

Tilt switch, which shuts off all burners when the

kettle is tilted.

5.

Gas pressure regulator built into the gas control

valve.

Содержание TDH

Страница 1: ...D WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE POST IN A PROMINENT LOCATION INSTR...

Страница 2: ...RESSURE HOSE TO CLEAN KETTLE SURFACES CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHIN...

Страница 3: ...WARNINGS 2 EQUIPMENT DESCRIPTION 4 INSPECTION UNPACKING 5 INSTALLATION INITIAL START UP 6 OPERATION 8 CLEANING 11 SEQUENCE OF OPERATION 12 MAINTENANCE 13 COMPONENT REPLACEMENT 15 TROUBLESHOOTING 18 PA...

Страница 4: ...ter cut off On Off switch indicator lamp gas regulator valve and water level sight glass Controls for the TDH are the same as the above with the exception of the crank tilt hand wheel The gas supply s...

Страница 5: ...he model number serial number and installation date for your unit at the top of the Service Log on Page 30 Keep this manual with the unit CAUTION UNIT WEIGHS FROM 215 LBS 98 KG TO 240 LBS 109 KG INSTA...

Страница 6: ...local codes or the American National Standards Z223 1 latest edition National Fuel Gas Code The kettle should be installed in an adequately ventilated room with provision for adequate air supply The...

Страница 7: ...n section of this manual Begin heating the water at the highest thermostat setting The indicator light should come on and heating should continue until the water boils 5 To turn off the unit follow To...

Страница 8: ...OUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE PRESSURE RELIEF VALVE 1...

Страница 9: ...RRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BOIL...

Страница 10: ...es rice and small pasta shapes b Tips For Use 1 Allow for the water displacement of the basket and product to be cooked This may mean only filling the kettle half full of water Test the basket and pro...

Страница 11: ...ttle with metal implements CAUTION NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES LONGER CONTACT CAN CAUSE CORROSION WARNING AVOID DIRECT CONTACT WITH...

Страница 12: ...nce of Operation The following action reaction outline is provided to help understand how the equipment works 1 When the power switch is turned on it starts the spark igniter and opens the automatic v...

Страница 13: ...kPa by holding the test ring for at least five seconds Then release the ring and permit the valve to snap shut If the ring does not activate if there is no discharge or if the valve leaks stop using t...

Страница 14: ...HE WATER TREATMENT COMPOUND a Fill a mixing container with the amount of water required Use only distilled water Model Kettle Capacity Jacket Capacity TDH 20 TDHC 20 20 Qt 18 9 6 Qt 5 7 TDH 40 TDHC 40...

Страница 15: ...ide cover see Section 2 above NOTE THIS KETTLE IS DESIGNED TO BE WATER RESISTANT ALL SEALS AND GASKETS MUST BE IN PLACE AND FUNCTIONAL UPON COMPLETION OF ANY SERVICE FAILURE TO DO SO WILL VOID THE WAR...

Страница 16: ...ned to the upright position f Reinstall right hand side cover as stated in Section 2 above 15 Removal of gas valve a Turn off gas supply to the kettle b Remove side cover see 1 above c Disconnect elec...

Страница 17: ...90 and remove bottom cover b Remove yellow wire from probe c Unscrew probe from kettle jacket 20 Installation of water probe a Apply Teflon tape to probe threads b Screw probe into kettle jacket and...

Страница 18: ...le stops heating before it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration c Thermostat operation The thermostat should click when the dia...

Страница 19: ...erminals PV and PV MV If 24V is not present replace the ignition control module b That gas pressure is at least 3 5 W C 8 7818 b c Electrical connections of the main valve to terminals to assure that...

Страница 20: ...tion Part No 1 Knob Thermostat 002868 7 Gauge 084208 12 Switch Pressure Not Shown 096963 2 Gasket Thermostat 123585 8 Kettle Body Assy 137733 13 Electrode Water Level Not Shown 074623 3 Thermostat 012...

Страница 21: ...n Part No 1 Nipple 3 8 NPT x 2 005679 5 Tube Pilot 135487 2 Union 3 8 NPT 005686 6 Pilot Orifice Spud Natural Gas Pilot Orifice Spud Propane Gas 098648 098647 3 Manifold TDH 20 Manifold TDH 40 137757...

Страница 22: ...2 OM TDH OM TDH 22 Parts List TDH Units Only To order parts contact your Groen Authorized Service Agency Supply the model designation part description part number quantity and where applicable voltage...

Страница 23: ...7 Screw Truss HD 1 4 20 x S S 012700 23 Light Indicator Red 24VAC 116383 8 Asm Cabinet Weld 137725 24 Gasket Switch TDHC 40 137435 9 Shroud Burner Weld Asm TDHC 40 135526 25 Gasket Lamp TDHC 40 137434...

Страница 24: ...24 OM TDH OM TDH 24 Parts List TDHC Units Only...

Страница 25: ...t 137738 8 Asm Cabinet Weld 137725 27 Grommet 7 8 ID x 1 5 8 OD 007400 9 Shroud Burner Weld Asm TDHC 40 135526 28 Cover Cabinet TDHC 40 137004 10 Shield Pilot TDHC 40 135524 29 Screw 10 32 x Combi Hea...

Страница 26: ...tion Part No Key Description Part No 1 Spacer Pillow Block 137692 7 Washer Flat 3 8 005830 2 Pillow Block 002989 8 Nut Hex 3 8 16 005619 3 Stop Manual Tilt TDH 40 137697 9 Nut Hex 5 16 18 005602 4 Key...

Страница 27: ...scription Part No Key Description Part No 1 Assembly Gear Carrier 124741 8 Assembly Handwheel 124719 2 Shaft Worm 122374 9 Pin Roll 1 4 x 1 63 Lg 128036 3 Gear Worm 128001 10 Washer Flat 3 8 005830 4...

Страница 28: ...ion part number quantity and where applicable voltage and phase Key Description Part No Key Description Part No 1 Pressure Switch 096963 5 Cover NOT SHOWN 003141 2 Thermostat 012313 6 Gasket Bottom Co...

Страница 29: ...ply the model designation part description part number quantity and where applicable voltage and phase Key Description Part No Key Description Part No 1 Gauge Compound Pressure w Dual 084208 3 Assy Wa...

Страница 30: ...01 2 Control Water Level 24 V 122192 10 Screw 8 x 3 8 lg hex slot for 5 and 17 069789 3 Micro Switch 002982 11 Screw 8 32 x 1 1 4 Rnd Head for 4 005056 4 Terminal Block two pole 003887 12 Screw Round...

Страница 31: ...31 OM TDH OM TDH 31 115 VOLT SUPPLY Schematic TDH TDHC...

Страница 32: ...____ Serial No __________________________________ Location ____________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Ord...

Страница 33: ...CTURING CO 1310 T Seaboard Industrial Blvd Atlanta Georgia 30318 NSF INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 OM TDH 33 References KLENZADE SALES CENTER ECOLAB Inc 3...

Страница 34: ...34 NOTES OM TDH...

Страница 35: ...35 OM TDH NOTES...

Страница 36: ...OM TDH Part Number 137770 Rev E 1055 Mendell Davis Drive Jackson MS 39272 Telephone 601 372 3903 Fax 601 373 9587 www groen com...

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