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OM-TDH

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IMPORTANT — READ FIRST — IMPORTANT

WARNING:

FAILURE TO DISCONNECT POWER BEFORE SERVICING COULD RESULT IN

ELECTROCUTION AND DEATH.

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN

CAUSE  PROPERTY DAMAGE, INJURY OR DEATH.  READ THE INSTALLATION, OPERATING

AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING

THIS EQUIPMENT.

WARNING:

THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH GAS,

ELECTRICITY AND PLUMBING.  UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL

APPLICABLE CODES.

WARNING:

DO NOT ATTACH THE UNIT TO A TYPE “B” VENT.  IT COULD CAUSE FIRE OR PROPERTY

DAMAGE.

WARNING:

DO NOT CONNECT ANY PIPING TO THE PRESSURE RELIEF VALVE.  IT MUST BE FREE TO

VENT STEAM  AS NEEDED. TO AVOID BURNS FROM THE VENTED STEAM THE VALVE

DISCHARGE SHOULD POINT DOWNWARD. 

DANGER:

ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED.  FAILURE TO GROUND

THE UNIT COULD RESULT IN ELECTROCUTION AND DEATH.

CAUTION:

BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING

INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.

CAUTION:

DO NOT OVERFILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING.  KEEP LIQUIDS

A MINIMUM OF 2-3" (5-8 CM) BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR

STIRRING, BOILING AND SAFE TRANSFER OF PRODUCT.

CAUTION:

KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY.  IF SPILLS OCCUR,

CLEAN  IMMEDIATELY TO AVOID SLIPS OR FALLS.

WARNING:

KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS.  NEVER USE A HIGH

PRESSURE HOSE TO CLEAN KETTLE SURFACES.

CAUTION:

MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND

CLOTHING.   TAKE PRECAUTIONS:  WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD

AND  PROTECTIVE CLOTHING.  CAREFULLY READ WARNINGS AND FOLLOW DIRECTIONS

ON CLEANER LABELS . 

WARNING:

DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE KETTLE

FRONT OR POURING LIP. THIS COULD RESULT IN THE OVERLOAD AND FAILURE OF THE

TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR AND

OTHERS.

NOTICE:

NEVER LEAVE A SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER

THAN 10 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.

WARNING

:

FAILURE TO PERIODICALLY CHECK PRESSURE RELIEF VALVE OPERATION COULD

RESULT IN PERSONAL INJURY  AND/OR DAMAGE TO EQUIPMENT.

WARNING:

WHEN TESTING, AVOID EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE

RELIEF VALVE.  DIRECT CONTACT COULD RESULT IN SEVERE BURNS.

WARNING:

TO AVOID INJURY,  READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF

THE WATER TREATMENT COMPOUND.

WARNING:

BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER

SUPPLY AND CLOSE THE MAIN GAS VALVE.  ALLOW FIVE MINUTES FOR GAS TO VENT.

CAUTION:

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR

AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO

THE EQUIPMENT AND WILL VOID  ALL WARRANTIES.

WARNING:

KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS. 

FAILURE TO DO SO  COULD RESULT IN FIRE OR PROPERTY DAMAGE.

CAUTION:

HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE

PRESSURE RELIEF VALVE.

IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID 

ALL WARRANTIES.

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OM-TDH

Содержание TDH

Страница 1: ...D WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE POST IN A PROMINENT LOCATION INSTR...

Страница 2: ...RESSURE HOSE TO CLEAN KETTLE SURFACES CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHIN...

Страница 3: ...WARNINGS 2 EQUIPMENT DESCRIPTION 4 INSPECTION UNPACKING 5 INSTALLATION INITIAL START UP 6 OPERATION 8 CLEANING 11 SEQUENCE OF OPERATION 12 MAINTENANCE 13 COMPONENT REPLACEMENT 15 TROUBLESHOOTING 18 PA...

Страница 4: ...ter cut off On Off switch indicator lamp gas regulator valve and water level sight glass Controls for the TDH are the same as the above with the exception of the crank tilt hand wheel The gas supply s...

Страница 5: ...he model number serial number and installation date for your unit at the top of the Service Log on Page 30 Keep this manual with the unit CAUTION UNIT WEIGHS FROM 215 LBS 98 KG TO 240 LBS 109 KG INSTA...

Страница 6: ...local codes or the American National Standards Z223 1 latest edition National Fuel Gas Code The kettle should be installed in an adequately ventilated room with provision for adequate air supply The...

Страница 7: ...n section of this manual Begin heating the water at the highest thermostat setting The indicator light should come on and heating should continue until the water boils 5 To turn off the unit follow To...

Страница 8: ...OUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE PRESSURE RELIEF VALVE 1...

Страница 9: ...RRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BOIL...

Страница 10: ...es rice and small pasta shapes b Tips For Use 1 Allow for the water displacement of the basket and product to be cooked This may mean only filling the kettle half full of water Test the basket and pro...

Страница 11: ...ttle with metal implements CAUTION NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES LONGER CONTACT CAN CAUSE CORROSION WARNING AVOID DIRECT CONTACT WITH...

Страница 12: ...nce of Operation The following action reaction outline is provided to help understand how the equipment works 1 When the power switch is turned on it starts the spark igniter and opens the automatic v...

Страница 13: ...kPa by holding the test ring for at least five seconds Then release the ring and permit the valve to snap shut If the ring does not activate if there is no discharge or if the valve leaks stop using t...

Страница 14: ...HE WATER TREATMENT COMPOUND a Fill a mixing container with the amount of water required Use only distilled water Model Kettle Capacity Jacket Capacity TDH 20 TDHC 20 20 Qt 18 9 6 Qt 5 7 TDH 40 TDHC 40...

Страница 15: ...ide cover see Section 2 above NOTE THIS KETTLE IS DESIGNED TO BE WATER RESISTANT ALL SEALS AND GASKETS MUST BE IN PLACE AND FUNCTIONAL UPON COMPLETION OF ANY SERVICE FAILURE TO DO SO WILL VOID THE WAR...

Страница 16: ...ned to the upright position f Reinstall right hand side cover as stated in Section 2 above 15 Removal of gas valve a Turn off gas supply to the kettle b Remove side cover see 1 above c Disconnect elec...

Страница 17: ...90 and remove bottom cover b Remove yellow wire from probe c Unscrew probe from kettle jacket 20 Installation of water probe a Apply Teflon tape to probe threads b Screw probe into kettle jacket and...

Страница 18: ...le stops heating before it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration c Thermostat operation The thermostat should click when the dia...

Страница 19: ...erminals PV and PV MV If 24V is not present replace the ignition control module b That gas pressure is at least 3 5 W C 8 7818 b c Electrical connections of the main valve to terminals to assure that...

Страница 20: ...tion Part No 1 Knob Thermostat 002868 7 Gauge 084208 12 Switch Pressure Not Shown 096963 2 Gasket Thermostat 123585 8 Kettle Body Assy 137733 13 Electrode Water Level Not Shown 074623 3 Thermostat 012...

Страница 21: ...n Part No 1 Nipple 3 8 NPT x 2 005679 5 Tube Pilot 135487 2 Union 3 8 NPT 005686 6 Pilot Orifice Spud Natural Gas Pilot Orifice Spud Propane Gas 098648 098647 3 Manifold TDH 20 Manifold TDH 40 137757...

Страница 22: ...2 OM TDH OM TDH 22 Parts List TDH Units Only To order parts contact your Groen Authorized Service Agency Supply the model designation part description part number quantity and where applicable voltage...

Страница 23: ...7 Screw Truss HD 1 4 20 x S S 012700 23 Light Indicator Red 24VAC 116383 8 Asm Cabinet Weld 137725 24 Gasket Switch TDHC 40 137435 9 Shroud Burner Weld Asm TDHC 40 135526 25 Gasket Lamp TDHC 40 137434...

Страница 24: ...24 OM TDH OM TDH 24 Parts List TDHC Units Only...

Страница 25: ...t 137738 8 Asm Cabinet Weld 137725 27 Grommet 7 8 ID x 1 5 8 OD 007400 9 Shroud Burner Weld Asm TDHC 40 135526 28 Cover Cabinet TDHC 40 137004 10 Shield Pilot TDHC 40 135524 29 Screw 10 32 x Combi Hea...

Страница 26: ...tion Part No Key Description Part No 1 Spacer Pillow Block 137692 7 Washer Flat 3 8 005830 2 Pillow Block 002989 8 Nut Hex 3 8 16 005619 3 Stop Manual Tilt TDH 40 137697 9 Nut Hex 5 16 18 005602 4 Key...

Страница 27: ...scription Part No Key Description Part No 1 Assembly Gear Carrier 124741 8 Assembly Handwheel 124719 2 Shaft Worm 122374 9 Pin Roll 1 4 x 1 63 Lg 128036 3 Gear Worm 128001 10 Washer Flat 3 8 005830 4...

Страница 28: ...ion part number quantity and where applicable voltage and phase Key Description Part No Key Description Part No 1 Pressure Switch 096963 5 Cover NOT SHOWN 003141 2 Thermostat 012313 6 Gasket Bottom Co...

Страница 29: ...ply the model designation part description part number quantity and where applicable voltage and phase Key Description Part No Key Description Part No 1 Gauge Compound Pressure w Dual 084208 3 Assy Wa...

Страница 30: ...01 2 Control Water Level 24 V 122192 10 Screw 8 x 3 8 lg hex slot for 5 and 17 069789 3 Micro Switch 002982 11 Screw 8 32 x 1 1 4 Rnd Head for 4 005056 4 Terminal Block two pole 003887 12 Screw Round...

Страница 31: ...31 OM TDH OM TDH 31 115 VOLT SUPPLY Schematic TDH TDHC...

Страница 32: ...____ Serial No __________________________________ Location ____________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Ord...

Страница 33: ...CTURING CO 1310 T Seaboard Industrial Blvd Atlanta Georgia 30318 NSF INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 OM TDH 33 References KLENZADE SALES CENTER ECOLAB Inc 3...

Страница 34: ...34 NOTES OM TDH...

Страница 35: ...35 OM TDH NOTES...

Страница 36: ...OM TDH Part Number 137770 Rev E 1055 Mendell Davis Drive Jackson MS 39272 Telephone 601 372 3903 Fax 601 373 9587 www groen com...

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