background image

14

OM-TDH

OM-TDH

14

4. Jacket Filling

Every day, 

before you turn on the unit

, make

sure the water level is approximately in the 

center of  the water gauge glass.  The jacket

was filled at the factory with the proper amount

of treated water, and is air-tight, but over time

steam may be vented and water lost.

From time to time, you may need to restore the

water to its proper level.  The procedure for

adding water follows.

a.

If you are replacing water lost as steam,

use distilled water.  

Do not use tap water

.

If you are replacing treated water that was

drained from the jacket, prepare more

treated water as directed below. 

b.

Allow the kettle to cool 

completely

.

Remove the pipe plug from the jacket fill

assembly. Pour in the distilled or treated

water. Using a funnel will help you in this

process.  Hold the pressure relief valve

open while you pour, to let air escape from

the jacket. Continue adding water until the

water level rises to the center of the round

sight glass.  

c.

Air that gets into the jacket during the filling

operation must be removed, because it will

make heating less efficient.  Follow the

procedure in 

Jacket Vacuum/Removing

Air From Jacket 

above, to restore a

negative pressure reading.

5. Water Treatment

WARNING

TO  AVOID  INJURY,  READ  AND  FOLLOW  ALL

PRECAUTIONS  STATED  ON  THE  LABEL  OF

THE WATER TREATMENT COMPOUND.

a.

Fill a mixing container with the amount of

water required.  Use only distilled water.

Model

Kettle

Capacity

Jacket

Capacity

TDH-20, TDHC-20

20 Qt 18.9 

6 Qt

5.7 

TDH-40, TDHC-40

40 Qt 37.8 

12 Qt 11.4 

b.

Hang a strip of pH test paper on the rim of

the container, with about 1 inch of the strip

below the surface of the water. If there is a

problem distinguishing color, use a pH

meter.

c.

Stir the water continuously, while you

slowly add water treatment compound until

a color between indicating a pH of 10.5 and

11.5 is reached. (Shown on the pH test kit

chart.)  Judge the pH by frequently

comparing the test strip with the color chart

provided in the pH test kit.

d.

Use a measuring cup to add the compound

so that you may record the exact amount

used. 

e.

The amount may be used again, if the

same water sources and compound are

used in the future.  However, it is best to

check the pH each time treated water is

prepared.

WARNING

USE  OF  ANY  REPLACEMENT  PARTS  OTHER

THAN THOSE SUPPLIED BY GROEN OR THEIR

AUTHORIZED  DISTRIBUTORS  CAN  CAUSE

INJURY TO THE OPERATOR AND DAMAGE TO

THE  EQUIPMENT  AND  WILL  VOID  ALL

WARRANTIES.

CAUTION

INSURE  ELECTRICAL  POWER  IS  REMOVED

AND  THE  GAS  IS  TURNED  OFF  AT  THE

SHUTOFF VALVE PRIOR TO PERFORMING ANY

MAINTENANCE ON THIS KETTLE.

WARNING

THIS  KETTLE  IS  DESIGNED  TO  BE  WATER

RESISTANT.    FAILURE  TO  FOLLOW  PROPER

MAINTENANCE  PROCEDURES  MAY  VOID  THE

WARRANTY.

The pressure relief valve and fill plug are located

directly behind the pressure/vacuum gauge.

Содержание TDH

Страница 1: ...D WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE POST IN A PROMINENT LOCATION INSTR...

Страница 2: ...RESSURE HOSE TO CLEAN KETTLE SURFACES CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHIN...

Страница 3: ...WARNINGS 2 EQUIPMENT DESCRIPTION 4 INSPECTION UNPACKING 5 INSTALLATION INITIAL START UP 6 OPERATION 8 CLEANING 11 SEQUENCE OF OPERATION 12 MAINTENANCE 13 COMPONENT REPLACEMENT 15 TROUBLESHOOTING 18 PA...

Страница 4: ...ter cut off On Off switch indicator lamp gas regulator valve and water level sight glass Controls for the TDH are the same as the above with the exception of the crank tilt hand wheel The gas supply s...

Страница 5: ...he model number serial number and installation date for your unit at the top of the Service Log on Page 30 Keep this manual with the unit CAUTION UNIT WEIGHS FROM 215 LBS 98 KG TO 240 LBS 109 KG INSTA...

Страница 6: ...local codes or the American National Standards Z223 1 latest edition National Fuel Gas Code The kettle should be installed in an adequately ventilated room with provision for adequate air supply The...

Страница 7: ...n section of this manual Begin heating the water at the highest thermostat setting The indicator light should come on and heating should continue until the water boils 5 To turn off the unit follow To...

Страница 8: ...OUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE PRESSURE RELIEF VALVE 1...

Страница 9: ...RRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BOIL...

Страница 10: ...es rice and small pasta shapes b Tips For Use 1 Allow for the water displacement of the basket and product to be cooked This may mean only filling the kettle half full of water Test the basket and pro...

Страница 11: ...ttle with metal implements CAUTION NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES LONGER CONTACT CAN CAUSE CORROSION WARNING AVOID DIRECT CONTACT WITH...

Страница 12: ...nce of Operation The following action reaction outline is provided to help understand how the equipment works 1 When the power switch is turned on it starts the spark igniter and opens the automatic v...

Страница 13: ...kPa by holding the test ring for at least five seconds Then release the ring and permit the valve to snap shut If the ring does not activate if there is no discharge or if the valve leaks stop using t...

Страница 14: ...HE WATER TREATMENT COMPOUND a Fill a mixing container with the amount of water required Use only distilled water Model Kettle Capacity Jacket Capacity TDH 20 TDHC 20 20 Qt 18 9 6 Qt 5 7 TDH 40 TDHC 40...

Страница 15: ...ide cover see Section 2 above NOTE THIS KETTLE IS DESIGNED TO BE WATER RESISTANT ALL SEALS AND GASKETS MUST BE IN PLACE AND FUNCTIONAL UPON COMPLETION OF ANY SERVICE FAILURE TO DO SO WILL VOID THE WAR...

Страница 16: ...ned to the upright position f Reinstall right hand side cover as stated in Section 2 above 15 Removal of gas valve a Turn off gas supply to the kettle b Remove side cover see 1 above c Disconnect elec...

Страница 17: ...90 and remove bottom cover b Remove yellow wire from probe c Unscrew probe from kettle jacket 20 Installation of water probe a Apply Teflon tape to probe threads b Screw probe into kettle jacket and...

Страница 18: ...le stops heating before it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration c Thermostat operation The thermostat should click when the dia...

Страница 19: ...erminals PV and PV MV If 24V is not present replace the ignition control module b That gas pressure is at least 3 5 W C 8 7818 b c Electrical connections of the main valve to terminals to assure that...

Страница 20: ...tion Part No 1 Knob Thermostat 002868 7 Gauge 084208 12 Switch Pressure Not Shown 096963 2 Gasket Thermostat 123585 8 Kettle Body Assy 137733 13 Electrode Water Level Not Shown 074623 3 Thermostat 012...

Страница 21: ...n Part No 1 Nipple 3 8 NPT x 2 005679 5 Tube Pilot 135487 2 Union 3 8 NPT 005686 6 Pilot Orifice Spud Natural Gas Pilot Orifice Spud Propane Gas 098648 098647 3 Manifold TDH 20 Manifold TDH 40 137757...

Страница 22: ...2 OM TDH OM TDH 22 Parts List TDH Units Only To order parts contact your Groen Authorized Service Agency Supply the model designation part description part number quantity and where applicable voltage...

Страница 23: ...7 Screw Truss HD 1 4 20 x S S 012700 23 Light Indicator Red 24VAC 116383 8 Asm Cabinet Weld 137725 24 Gasket Switch TDHC 40 137435 9 Shroud Burner Weld Asm TDHC 40 135526 25 Gasket Lamp TDHC 40 137434...

Страница 24: ...24 OM TDH OM TDH 24 Parts List TDHC Units Only...

Страница 25: ...t 137738 8 Asm Cabinet Weld 137725 27 Grommet 7 8 ID x 1 5 8 OD 007400 9 Shroud Burner Weld Asm TDHC 40 135526 28 Cover Cabinet TDHC 40 137004 10 Shield Pilot TDHC 40 135524 29 Screw 10 32 x Combi Hea...

Страница 26: ...tion Part No Key Description Part No 1 Spacer Pillow Block 137692 7 Washer Flat 3 8 005830 2 Pillow Block 002989 8 Nut Hex 3 8 16 005619 3 Stop Manual Tilt TDH 40 137697 9 Nut Hex 5 16 18 005602 4 Key...

Страница 27: ...scription Part No Key Description Part No 1 Assembly Gear Carrier 124741 8 Assembly Handwheel 124719 2 Shaft Worm 122374 9 Pin Roll 1 4 x 1 63 Lg 128036 3 Gear Worm 128001 10 Washer Flat 3 8 005830 4...

Страница 28: ...ion part number quantity and where applicable voltage and phase Key Description Part No Key Description Part No 1 Pressure Switch 096963 5 Cover NOT SHOWN 003141 2 Thermostat 012313 6 Gasket Bottom Co...

Страница 29: ...ply the model designation part description part number quantity and where applicable voltage and phase Key Description Part No Key Description Part No 1 Gauge Compound Pressure w Dual 084208 3 Assy Wa...

Страница 30: ...01 2 Control Water Level 24 V 122192 10 Screw 8 x 3 8 lg hex slot for 5 and 17 069789 3 Micro Switch 002982 11 Screw 8 32 x 1 1 4 Rnd Head for 4 005056 4 Terminal Block two pole 003887 12 Screw Round...

Страница 31: ...31 OM TDH OM TDH 31 115 VOLT SUPPLY Schematic TDH TDHC...

Страница 32: ...____ Serial No __________________________________ Location ____________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Ord...

Страница 33: ...CTURING CO 1310 T Seaboard Industrial Blvd Atlanta Georgia 30318 NSF INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 OM TDH 33 References KLENZADE SALES CENTER ECOLAB Inc 3...

Страница 34: ...34 NOTES OM TDH...

Страница 35: ...35 OM TDH NOTES...

Страница 36: ...OM TDH Part Number 137770 Rev E 1055 Mendell Davis Drive Jackson MS 39272 Telephone 601 372 3903 Fax 601 373 9587 www groen com...

Отзывы: