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G1023S/G1023S110 Heavy-Duty 10'' Table Saw

REF

PART #

DESCRIPTION

REF PART #

DESCRIPTION

P1023S001

CABINET

P1023S110056 MOTOR 2HP 110V (G1023S110)

P1023S002

SCALE

56A

P1023S056A

MOTOR 3HP 220V (G1023S)

P1023S003

TAP SCREW #6 X 1/2

57A

P1023S057A

HEX BOLT 5/16-18 X 1-5/8

P1023S004

TRAP DOOR

P1023S058

HEX BOLT 5/16-18 X 1

P1023S005

HEX NUT 5/16-18

P1023S060

HEX BOLT 5/16-18 X 3/4

P1023S005A

HEX NUT 3/8-16

P1023S061

FLAT WASHER 5/16

P1023S006

LATCH

P1023S062

SUPPORT BRACKET

P1023S007A

KNOB 3/8-16 X 1-1/2

P1023S063

FLANGE CASTING V1.12.95

P1023S008B

HANDWHEEL LOCK V2.07.07

P1023S064

ROLL PIN 5/16 X 5/8

P1023S009A

HANDLE V2.07.07

P1023S065

CAP SCREW 3/8-16 X 1

10A

P1023S010A

HANDWHEEL V2.01.06

P1023S066

FLAT WASHER 3/8

P1023S011

SET SCREW 1/4-20 X 5/16

67A

P1023S067A

KEY 5 X 5 X 40

12A

P1023S012A

CAP SCREW 10-24 X 2

P1023S068

SHAFT

P1023S013

POINTER BRACKET

P1023S069

LOCK NUT 3/4-16

14A

P1023S014A

PHLP HD SCR 5/16-18 X 3/8

P1023S070

REAR TRUNNION V3.02.96

P1023S015

POINTER

P1023S071

HEX NUT 5/8-18

P1023S016

CAP SCREW 1/4-20 X 1/2

P1023S072

BLADE GUARD SUPPORT

P1023S017

CAP SCREW 1/4-20 X 1-3/4

P1023S079

SET SCREW 1/4-20 X 1/2

P1023S018

CAP SCREW 3/8-16 X 1

80-1

P1023S080-1

SPRING CLIP 10 X 30.7 X 7.5

P1023S019

HEX BOLT 3/8-16 X 1-1/2

80-2

P1023S080-2

PHLP HD SCR 10-24 X 3/8

P1023S020

LOCK WASHER 3/8

80B

P1023S080B

STD TABLE INSERT 8.5

P1023S021

HEX NUT 3/8-16

80D

P1023S080D

DADO TABLE INSERT 8.5 IN

22A

P1023S022A

SET SCREW 1/4-20 X 3/8

P1023S081

TABLE

P1023S023

WORM 1.410" OD

82A

P1023S082A

LOCK WASHER 3/8

P1023S024

COLLAR

P1023S083

HEX BOLT 3/8-16 X 1-1/4

P1023S025

SET SCREW 5/16-18 X 1/4

84A

P1023S084A

BEVELED LEFT EXT WING V2.07.07

P1023S026

PHLP HD SCR 10-24 X 3/4

84B

P1023S084B

BEVELED RIGHT EXT WING V2.07.07

P1023S027

DOWEL PIN

85A

P1023S085A

LOCK WASHER 1/2

28A

P1023S028A

KEY 5 X 5 X 40

85B

P1023S085B

HEX NUT 1/2-12

P1023S029

FLAT WASHER #6

85C

P1023S085C

FLAT WASHER 1/2

P1023S030

FLAT WASHER #10

85D

P1023S085D

LOCK WASHER 7/16

P1023S031

FLAT WASHER 1/4

P1023S086

HEX BOLT 7/16-20 X 1

P1023S032

FLAT WASHER 3/8

P1023S087

MAGNETIC SWITCH ASSEMBLY SDE (G1023S110)

P1023S033

FLAT WASHER #10

87A

P1023S087A

MAGNETIC SWITCH ASSEMBLY SDE (G1023S)

P1023S035

GEARED BEARING HOUSING

P1023S088

SWITCH MOUNT BRACKET

P1023S036

HEX BOLT 3/8-16 X 1-1/2

P1023S089

KEY 5 X 5 X 40

37A

P1023S037A

LOCK WASHER 3/8

P1023S090

WHITE SWITCH COVER SCREW V1.12.95

37C

P1023S037C

KEY 1/4 X 1/4 X 1-1/2

91A

P1023S091A

FLAT WASHER #10

P1023S038

BALL BEARING 6203-2RS

91B

P1023S091B

HEX NUT 10-24

P1023S039

FLAT WASHER 1/4

91C

P1023S091C

PHLP HD SCR 10-24 X 3/4

40A

P1023S040A

JAM NUT 5/8-18

P1023S093

SET SCREW 5/16-18 X 3/8

P1023S041

COLLAR

P1023S094

SPRING 5.5 X 12 X 7

P1023S042

FLAT WASHER 5/16

P1023S095

BALL

P1023S043

SET SCREW 1/4-20 X 1/2

96A

P1023S096A

SET SCREW 5/16-18 X 1/2

44A

P1023S044A

KEY 5 X 5 X 40

96B

P1023S096B

SET SCREW 5/16-18 X 3/8

P1023S045

BLADE ARBOR W/SHAFT

P1023S097

WAVE WASHER

P1023S047

ARBOR FLANGE

P1023S098

POWER CORD 12G X 3W 86"L

P1023S048

ARBOR NUT 5/8-12 LH

P1023S099

POWER CORD 12G X 3W 36"L

48A

P1023S048A

OPEN-END ARBOR WRENCH 7/8 X 7/8"

100

P1023S100

LOGO PLATE

P1023S050

MOTOR FRAME SUPPORT V2.12.95

101

P1023S101

DISCONNECT POWER LABEL

P1023S051

CLIP

102

P1023S102

SAFETY GLASSES LABEL

P1023S052

PIVOT PIN

103

P1023S103

USE GUARD LABEL

53A

P1023S053A

HEX BOLT 1/2-13 X 4

104

P1023S104

READ MANUAL LABEL

P1023S054

V-BELT M26 3L260

105

P1023S105

ELECTRICITY LABEL

P1023S055

MOTOR PULLEY

106A

P1023S106A

WARNING ID LABEL

Содержание G1023S

Страница 1: ...1023S G1023S110 INSTRUCTION MANUAL COPYRIGHT FEBRUARY 2002 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IN...

Страница 2: ...als are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending...

Страница 3: ...OR BRACE 17 GUARD BRACKET 17 HANDWHEEL 18 TABLE INSERT 18 SAW BLADE 19 BLADE GUARD SPLITTER 19 21 5 ADJUSTMENTS BLADE HEIGHT 22 BLADE TILT 22 MITER SLOT TO BLADE 23 24 BLADE ALIGNMENT 25 26 RIP FENCE...

Страница 4: ...any flammable or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if n...

Страница 5: ...ETHERISKOFUNINTENTIONAL STARTING On machines with magnetic contact starting switches there is a risk of starting if the machine is bumped or jarred Always disconnect from power source before adjusting...

Страница 6: ...aw OFF 10 PROVIDE adequate support to the rear and sides of the saw table for wide or long workpieces 11 AVOID awkward operations and hand positions where a sudden slip could cause your hand to move i...

Страница 7: ...catalog Clamp the insert firmly in place with a piece of wood when creating slots Never hold the table insert with your hand while cutting new slots See Figure 2 for examples of zero clear ance table...

Страница 8: ...therboards Easily made from scrap stock featherboards provide an added degree of protection against kickback To make a featherboard cut a 30 40 angle at one end of the board and make a num ber of end...

Страница 9: ...ng knives for profile cutting We DO NOT rec ommend the use of a moulding head as they require advanced skills in their operation Parallel Being an equal distance apart at every point i e the rip fence...

Страница 10: ...to modify an existing circuit by replacing the circuit breaker with one rated for a higher amperage SECTION 2 CIRCUIT REQUIREMENTS 110V Operation Model G1023S110 Only The Model G1023S110 motor is prew...

Страница 11: ...stall a new circuit with wiring capable of handling an 18 amperage draw Do not attempt to modify an existing circuit by replacing the circuit breaker with one rated for a higher amperage Circuit Load...

Страница 12: ...th your local municipality or a licensed electrician Grounding Extension Cords In the event of an electrical short grounding provides electric current a path of least resis tance to reduce the risk of...

Страница 13: ...y review safety consider ations and cover general operating procedures It represents our effort to produce the best docu mentation possible If you have any comments regarding this manual please write...

Страница 14: ...Save all containers and packing materi als until you are satisfied that your Model G1023 Series has arrived in good condi tion Freight company adjusters will want to inspect those materials in the eve...

Страница 15: ...ies component layout The hardware bag should contain the following 1 3mm Allen Wrench 1 4mm Allen Wrench 1 Arbor Wrench 7 8 and 1 1 Combo Wrench 5 8 1 Blade Guard Support 1 Jam Nut 5 8 18 2 Phlp Hd Sc...

Страница 16: ...e vent eye strain Electrical circuits should be dedicated or large enough to handle amper age requirements Outlets should be located near each machine so power or extension cords are clear of high tra...

Страница 17: ...of the wing flush with the table top directly above the front bolt and tighten the front bolt The front edge of the extension wing should also be flush with the front edge of the table 4 Raise or lowe...

Страница 18: ...om edge of the wing and retighten b If the wing tilts up stick layers of masking tape above each bolt near the top edge of the wing and retighten Allow the tape to extend above table surface and trim...

Страница 19: ...otor Brace The motor brace shown in Figure 11 has been installed for shipping purposes Please remove this brace before continuing with assembly The bolts that secure the brace should be screwed back i...

Страница 20: ...stall place the handwheel over the threads and screw the lock knob into the center Next insert the handle into the handwheel and tighten it as shown in Figure 14 Install the other handle onto the othe...

Страница 21: ...me pre installed To install the blade 1 Remove the table insert to gain access to the arbor 2 Remove the nut and the outer arbor flange from the arbor 3 Place the blade on the arbor making sure that i...

Страница 22: ...s properly aligned please skip ahead to the Table Insert instructions otherwise con tinue with the next step Figure 18 Guard in line with blade Figure 19 Improper splitter blade alignment Add washers...

Страница 23: ...just as necessary and tighten all the bolts before use If the blade guard is properly aligned please skip ahead to Step 10 otherwise continue with the next step 6 If the splitter is positioned to the...

Страница 24: ...adjust the 45 stop bolt on the right side of the front trunnion Use the 45 side of a combo square or a bevel gauge set at 45 Figure 22 Geared trunnion When preparing to operate your table saw you shou...

Страница 25: ...he best results if the miter slot and the rip fence are adjusted paral lel to the blade If either of these are not exactly parallel your cuts and your finished work will be lower in quality but more i...

Страница 26: ...small amount and then move on to each of the others tighten ing each down the same amount Continue to rotate through the bolts tightening them a little each time until they are all secure 13 Now reche...

Страница 27: ...or mov ing the table and wings get assistance Figure 27 Trunnion mounting bolts To adjust the blade position by moving the arbor bracket 1 Disconnect plug from power source 2 Remove the table and wing...

Страница 28: ...iter Gauge 2 Adjust the miter body until there is no space between the square and the blade Tighten the lock knob 3 With the stop link in the up position loosen the jam nut and adjust the stop screw u...

Страница 29: ...arding the operation of this machine Keep loose clothing out of the way of machin ery and keep hair pulled back Wear safety glasses dur ing all operations on the shaper Failure to com ply may result i...

Страница 30: ...pping blade Test Run 1 Face the table saw and stand to the left of the blade path 2 With one finger on the START button and one finger on the STOP button turn the saw on Be ready to turn the saw off i...

Страница 31: ...pically have between 40 50 teeth an alternate top bevel and flat or alternate top bevel and raker tooth pro file The teeth are arranged in groups of five The gullets are small and shallow within the g...

Страница 32: ...r fine furniture and cabi net making Wobble dadoes are inexpensive and easy to set up but leave a rough finish 7 Moulding Heads A moulding head is a cutterhead that attaches to the arbor and holds ind...

Страница 33: ...he table and fence and push the workpiece fully past the blade When a small width is to be ripped and a push stick cannot be safely put between the blade and rip fence rip a larger piece to obtain the...

Страница 34: ...Never use the fence as a stop in conjunction with your miter gauge 7 Reconnect the saw to the power source 8 Using a scrap as a test piece switch on the saw and take a pass over the dado blade 9 If t...

Страница 35: ...ed with the other edge of the intended dado channel Be sure to keep the cuts within your marks otherwise your dado will be too large 6 Turn on the saw and make a second cut 7 Move toward the center of...

Страница 36: ...ce so that the next cut will remove another portion of the wood stock between the inside edge of the rabbet and the edge of the wood 6 Turn on the saw and make a second cut 7 Continue to readjust the...

Страница 37: ...1023 Series should be protected against rust and pit ting Wiping the machine clean after every use ensures that wood dust is not allowed to trap moisture against bare metal surfaces Tables can be kept...

Страница 38: ...mount bolt 3 Check the V belt tension again Ensure that the motor pulley and arbor pulley are lined up To replace the V belts 1 Remove the blade 2 Adjust the arbor so it is up all the way and in the...

Страница 39: ...G1023S G1023S110 Heavy Duty 10 Table Saw 37 1 1 2...

Страница 40: ...38 G1023S G1023S110 Heavy Duty 10 Table Saw...

Страница 41: ...a copy of our cur rent catalog for complete information regarding Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need general assi...

Страница 42: ...ht Shipping 460 lbs Construction Table Precision Ground Cast Iron Stand Pre formed Steel Miter Gauge Cast Iron Steel Bar Trunnions Cast Iron Table Height 34 Size 27 Deep x 201 8 Wide Size w Extension...

Страница 43: ...43 44A 45 47 48 48A 50 51 52 53A 54 55 38 9A 8B 10A 30 31 23 24 27 19 20 21 56A 57A 58 60 61 62 63 64 65 66 67A 68 69 70 71 72 79 80 1 80 2 80B 80D 81 82A 83 84A 84B 85A 85B 85C 85D 86 87A 88 89 91A...

Страница 44: ...EVELED LEFT EXT WING V2 07 07 26 P1023S026 PHLP HD SCR 10 24 X 3 4 84B P1023S084B BEVELED RIGHT EXT WING V2 07 07 27 P1023S027 DOWEL PIN 85A P1023S085A LOCK WASHER 1 2 28A P1023S028A KEY 5 X 5 X 40 85...

Страница 45: ...1023S510 COMPLETE BLADE GUARD ASSY 407A P1023S407A HEX NUT 10 24 511 P1023S511 PAWL 408A P1023S408A SET SCREW 10 24 X 3 4 512 P1023S512 ROLL PIN 4 X 22 409A P1023S409A SET SCREW 10 24 X 1 4 513 P1023S...

Страница 46: ...ion is incorrect Table top too low 1 Hand wheel key is inserted too far 2 Bullets are wedged 3 Roll pin or setscrew in worm gear is contacting geared trunnion CORRECTIVE ACTION 1 Check power line for...

Страница 47: ...aw 45 PUSH STICK MAKE FROM 1 2 OR 3 4 WOOD OR THICKNESS LESS THAN WIDTH OF MAT L TO BE CUT CAUTION USE ONLY GOOD STRONG WOOD OR PLYWOOD 1 2 GRID CUT HERE TO PUSH 1 2 WOOD CUT HERE TO PUSH 1 4 WOOD NOT...

Страница 48: ...zly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages a...

Страница 49: ...merican Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Wood...

Страница 50: ...ED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________S...

Страница 51: ......

Страница 52: ......

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