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-4-

Model G0810 (Mfd. Since 10/15)

Controls &

Components

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

Refer to

Figures 1–3 and the following descrip-

tions to become familiar with the basic controls
and components of this machine. Understanding
these items and how they work will help you
understand the rest of the manual and stay safe
when operating this machine.

Headstock

Figure 1. Headstock controls & components.

A. ON/OFF Buttons: Start and stop spindle

rotation.

B. Depth Stop: Limits downward spindle travel

to pre-determined depth.

C. Depth Scale: Indicates depth of cut.

D. Quill Lock: Locks quill in position.

E. Depth Stop Adjustment Knob: Determines

depth of cut.

F. Spindle and Quill: Holds tooling for drilling

operations.

G. Fine Downfeed Handwheel: Provides fine

control over vertical spindle travel. Equipped
with a graduated collar that is marked in
0.001" increments. One complete revolution
equals 0.100".

H. Coarse Downfeed Levers: Provide coarse

control over vertical spindle travel.

I. Downfeed Selector Knob: Engages/disen-

gages fine downfeed handwheel.

Содержание G0810

Страница 1: ...NER S MANUAL For models manufactured since 10 15 COPYRIGHT AUGUST 2016 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL O...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...SECTION 4 OPERATIONS 24 Operation Overview 24 Table Movement 25 Spindle Speed 27 Calculating Spindle Speed for Drilling 29 Spindle Downfeed 30 Setting Depth Stop 31 Loading Unloading Threaded Tooling...

Страница 4: ...de every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Страница 5: ...uill Lock Lever Quill Spindle Depth Scale Pointer X Axis Power Feed Y Axis Handwheel X Axis Handwheel Z Axis Crank Handle ON OFF Buttons see Page 4 Belt Cover X Axis Table Locks Base For your Own Safe...

Страница 6: ...I A B C F D E G A ON OFF Buttons Start and stop spindle rotation B Depth Stop Limits downward spindle travel to pre determined depth C Depth Scale Indicates depth of cut D Quill Lock Locks quill in po...

Страница 7: ...tremely difficult to precisely calculate We recom mend that you combine research and experi mentation to find feed rates that best work for your operations X ON OFF Switch Enables disables power to un...

Страница 8: ...Crate Content Machine Weight 685 lbs Length x Width x Height 30 x 33 x 69 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 11 5A Minimum Circuit...

Страница 9: ...lot Size 1 2 in T Slot Centers 1 1 2 in Construction Table Cast Iron Column Cast Iron Spindle Housing Cast Iron Head Cast Iron Base Cast Iron Paint Type Finish Enamel Other Related Information Base Le...

Страница 10: ...of DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTN...

Страница 11: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 12: ...avoid contact with tool bit never clear chips while spindle is turning To avoid cuts and eye injuries DO NOT clear chips by hand or with compressed air use a brush or vacuum instead DISCONNECT POWER...

Страница 13: ...or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply...

Страница 14: ...extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 14...

Страница 15: ...sed items from packaging materials and inspect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completely...

Страница 16: ...local hardware store Component Inventory Figure 5 Qty A Hex Wrenches 3 4 5mm 1 Ea B Revolving Handwheel Handles 3 C Folding Handwheel Handle 1 D Y Axis Handwheel 1 E Coarse Downfeed Lever Shafts 3 F...

Страница 17: ...er optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the...

Страница 18: ...where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazar...

Страница 19: ...ped around headstock 4 Unbolt machine from pallet Anchoring to Floor Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation resulting in a...

Страница 20: ...process goes smoothly first clean all parts that have any heavy duty rust preventative applied by the fac tory if applicable 3 Use Z axis crank handle to just slightly lower table Note Only exert mil...

Страница 21: ...power feed bracket with attached power feed unit mounted to right side of bracket Cap Screw 1 of 2 Hex Bolt 1 of 2 Power Feed Gear Leadscrew Gear 7 Install power feed bracket assembly onto left end of...

Страница 22: ...Axis Limit Switch 17 Install X axis limit switch to mounting block using 2 M8 1 25 x 12 cap screws and 2 8mm flat washers see Figure 22 15 Remove factory installed stop plate see Figure 19 then use i...

Страница 23: ...n or unexpect ed results that can lead to serious injury death or machine property damage Serious injury or death can result from using this machine BEFORE understanding its controls and related safet...

Страница 24: ...top DISCONNECT POWER IMMEDIATELY and troubleshoot limit switch 8 Repeat Step 7 but move table to the right by rotating direction lever all the way to the right 9 Move direction lever all the way to th...

Страница 25: ...warranty Failure to do this could cause rapid wear and tear of spindle bear ings once they are placed under load Inspections Adjustments The following list of adjustments were performed at the factory...

Страница 26: ...e is used during operation so the machine controls components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to be an instruction...

Страница 27: ...e movement Graduated Collars The table handwheels have graduated collars see Figure 27 that are used to determine table movement in 0 001 increments with one full revo lution equaling 0 100 of travel...

Страница 28: ...t switch Limit Stops Limit Switch 6 When you are finished using power feed turn unit OFF rotate speed dial all the way coun terclockwise and move direction lever to neutral middle position to avoid un...

Страница 29: ...rial in order to optimize tool life and produce a desirable finish The books Machinery s Handbook or Machine Shop Practice and some internet sites pro vide excellent recommendations for which cutting...

Страница 30: ...r Pulley Motor Pulley Spindle V Belt Motor V Belt Figure 36 Example of V belts configured for a spindle speed of 1500 RPM Figure 34 V belt configuration chart SPINDLE R P M 1 2 3 4 5 6 7 8 Spindle Pul...

Страница 31: ...always depend on various factors including tool diameter drilling pressure material hardness material quality and desired finish Often when drilling materials other than wood some type of lubrication...

Страница 32: ...n control of the upward spin dle travel always continue holding the coarse downfeed levers until the spindle returns to the top position Letting go of the levers too soon will cause the spindle to ret...

Страница 33: ...cate depth of vertical spindle travel which is not necessarily equal to drilling milling depth Be sure to compensate for variables such as clearance between workpiece and tool when setting the depth...

Страница 34: ...re 43 Tapping drawbar to unseat tool taper 4 Support tool with one hand and fully unthread drawbar from tool 4 Insert MT 3 tooling into spindle and maneu ver tang until it engages with slot at end of...

Страница 35: ...ults or tool workpiece damage 4 Insert MT 3 tooling into spindle and engage tang see Figure 44 with slot inside spindle Unloading Tanged Tooling Tools Needed Qty Drift Key 1 Rubber or Wooden Mallet 1...

Страница 36: ...ncrements of 1 64 letter bits from A Z and 60 number bits Housed in a rugged steel case Figure 46 H7527 6 Rotary Table w Dividing Plates H7527 6 Rotary Table w Dividing Plates Use this 6 rotary table...

Страница 37: ...e body shank and jaws They start as a one piece high alloy body which is turned then finish ground throughout making them as close to zero TIR Total Indicated Runout as can be A spanner is provided to...

Страница 38: ...9815 G5646 H2940 H5556 T24799 1 2 3 Precision Parallel Blocks T24800 2 4 6 Precision Parallel Blocks These blocks are extremely handy for layout and setup work Matched blocks are hardened and precisio...

Страница 39: ...e 4 Daily After Operations Disconnect the machine from power Vacuum clean all chips and swarf from table slides and base Wipe down all unpainted or machined sur faces with a good quality rust preventa...

Страница 40: ...brication schedule is based on light to medium machine usage Keeping in mind that lubri cation helps to protect value and operation of machine you may need to perform lubri cation tasks more frequentl...

Страница 41: ...19 NLGI 2 or Equivalent Oil Amount Thin Coat Lubrication Frequency 90 Hrs of Operation Remove cover plate from bottom of headstock then move the quill up and down to gain full access to the quill rack...

Страница 42: ...sol vent cleaner to thoroughly clean grease resi due from mating surfaces of gear guard then re install guard using double sided adhesive tape Tensioning Return Spring If the return spring should come...

Страница 43: ...e tension then push cover back in to engage roll pin with one of the notches as shown in Figure 66 then retighten cap screw Figure 66 Adjusting spring tension by rotating spring cover to engage next n...

Страница 44: ...al for machine 3 Feed rate cutting speed too fast 4 V belts improperly tensioned 5 Spindle speed incorrect for operation 6 Motor overheated 7 Motor wired incorrectly 8 Motor bearings at fault 1 Use co...

Страница 45: ...aded up on ways 3 Ways dry and need lubrication 4 Table limit stops interfering 5 Gibs too tight 1 Make sure table locks are fully released Page 25 2 Clean away chips that load up during operations 3...

Страница 46: ...ausing the ways to bind Gibs are adjusted with gib screws see Figures 68 69 that move the tapered gib back and forth to increase or decrease the friction pressure between the sliding surfaces The proc...

Страница 47: ...ature thread wear However if you find it necessary to adjust leadscrew back lash perform the procedures listed below Tools Needed Qty Long Handle Hex Wrench 4mm 1 Hex Wrench 4mm 1 To adjust leadscrew...

Страница 48: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Страница 49: ...ectrical Components Figure 72 Electrical component wiring overview Figure 75 Motor junction box start capacitor and ID plate Motor Junction Box Figure 73 X axis power feed unit Figure 74 Motor junctio...

Страница 50: ...6 15 Plug As Recommended Hot Hot Ground 220 VAC G Breaker Reset KUOYUH 88 Series 13A Start Stop Buttons Viewed from Rear X Axis Powerfeed Unit ALIGN AL 500D DC2 10 1A 250V 1 4HP 125V DC2 10 1A 250V 1...

Страница 51: ...37 37 1 37 2 39 40 40 1 40 2 41 43 44 45 46 47 48 49 50 51 52 53 54 55 56 56 57 57 58 58 59 60 61 61 1 61 2 61 3 62 63 64 65 66 67 69 70 71 72 73 74 75 76 77 78 79 79 1 79 2 79 3 79 3 79 4 80 81 81 1...

Страница 52: ...17 HEX BOLT 1 4 20 X 2 61 3 P0810061 3 TAP SCREW M4 X 8 18 P0810018 HEX NUT 1 4 20 62 P0810062 PHLP HD SCR 1 4 20 X 1 2 19 P0810019 QUILL DEPTH STOP BLOCK 63 P0810063 DEPTH INDICATOR 20 P0810020 PINIO...

Страница 53: ...10088 4 MOTOR FAN 96 P0810096 HEX WRENCH 5MM 88 5 P0810088 5 BALL BEARING 6205ZZ FRONT 97 P0810097 DRILL CHUCK JT6 1 2 88 6 P0810088 6 BALL BEARING 6203ZZ REAR 98 P0810098 ON OFF SWITCH KEDU HY56 250V...

Страница 54: ...3 214 214 216 216 216 1 216 2 216 2 216 3 216 4 216 5 216 6 217 217 218 218 219 219 220 221 222 223 224 225 225 226 226 227 228 229 230 231 232 232 1 232 2 232 2 232 3 232 4 232 5 232 6 233 234 235 23...

Страница 55: ...NUT 1 10 254 P0810254 FLAT WASHER 3 8 214 P0810214 CAP SCREW M5 8 X 16 255 P0810255 Z AXIS LOCK HANDLE 5 8 X 4 1 2 216 P0810216 X AXIS LEADSCREW ASSEMBLY 256 P0810256 HEX NUT 5 8 11 216 1 P0810216 1 X...

Страница 56: ...r servicing 5 Avoid entanglement with spindle tie back long hair roll up long sleeves and DO NOT wear loose clothing gloves or jewelry 6 Properly set up machine before starting 7 Keep all guards and c...

Страница 57: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 58: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 59: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Страница 60: ......

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