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Graco SD HP Series, Инструкция по эксплуатации

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Maintenance

313431K

25

spool. A new washer (5j) is installed on the new 
spool and is part of the new spool assembly.

8.

Install new spool assembly (5). 

9.

Install guide arm and pedestal assembly (16 / 18) 
over spool (5) and install nut (5g). Tighten and 
torque nut to 85-105 ft. lbs (378 - 467 N.m).

10. Slide hose reel onto the base plate (104) and install 

the hold-down plate (101), washer (103) and cap-
screw (102). Tighten the screw firmly.

11. Install hose on spool following the Hose Installation 

instructions, page 17.

12. Flush hose following flushing instructions starting 

with Step11, page 18.

13. Set spring tension following Increasing and 

Decreasing Spring Tension instructions on page 19.

Replacing Spool - HS or HN models (dual 
pedestal)

A complete list of replacement Spool Kits is available on 
page 36. Use all new parts included in kit.

1.

Relieve pressure, page 24.

2.

Release spring tension, page 20

3.

Remove reel from service. 

4.

Completely remove hose from spool and set it aside 
to reinstall on the new spool.

5.

Remove large nut (11) (F

IG

. 19).

6.

Remove two screws (27) holding pedestal (26) to 
base (24) and two screws (27) holding guide arm 
(29) to guide arm (30) (F

IG

. 19). 

NOTE: HN models do not have a guide arm. 
Guide Arm and related parts are not included.

7.

Completely remove guide arm and pedestal assem-
bly (26 / 29) and set it aside to reinstall on the new 
spool (F

IG

. 19). These parts do not have to be disas-

sembled.

F

IG

. 19

F

IG

. 20

27

18

17

15

29

27

11

24

30

26

5

5e

30

24

16

Содержание SD HP Series

Страница 1: ...Table of Conents Models 2 Warnings 5 Typical Installation 7 Installation 8 Maintenance 24 Parts SD Series 30 Parts XD Series HS Models 32 Parts XD Series HN Models 34 Kits 36 Technical Data 41 Mounti...

Страница 2: ...3 10 Hose 300 20 7 Air Water 1 2 npsm m 1 2 bspp m 3 8 npt m 3 8 bspp m 3 8 bspt m 3 8 35 HPL25 10 Hose 300 20 7 Air Water 1 2 npsm m 1 2 bspp m 3 8 npt m 3 8 bspp m 3 8 bspt m 3 8 50 HPL56 20 Hose 30...

Страница 3: ...sm m 3 8 bspp m 1 4 npt m 1 4 bspp m 1 4 bspt m 3 8 35 HPH55 20 Hose 4800 331 Grease 3 8 npsm m 3 8 bspp m 1 4 npt m 1 4 bspp m 1 4 bspt m 3 8 50 Model No Size Type Pressure Rating psi bar Media Conne...

Страница 4: ...1 2 npsm m 1 2 bspp m 1 2 npsm m 1 2 bspp m 1 2 bspt m 1 2 35 HSL56 20 Hose 300 20 7 Air Water 1 2 npsm m 1 2 bspp m 3 8 npt m 3 8 bspp m 3 8 bspt m 3 8 65 HSL65 20 Hose 300 20 7 Air Water 1 2 npsm m...

Страница 5: ...er the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and so...

Страница 6: ...he Pressure Relief Procedure in this manual Disconnect power or air supply PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin...

Страница 7: ...installa tion These components help reduce the risk of serious injury including electric shock and splashing in your eyes or on the skin The ground wire must be connected to the pump grounding lug an...

Страница 8: ...n stream from the air regulator and for easy access from the pump Air Regulator D controls pump speed and outlet pressure by adjusting the air pressure to the pump Locate the regulator close to the pu...

Страница 9: ...ed to match original Series 500 hole configuration A C Holes on the top of the adapter bracket predrilled to match new XD Series Hose Reel base All Mountings NOTE Reels perform best when arm allows ho...

Страница 10: ...e front of the lift rails FIG 6 HP or HS Models Only 1 Determine the desired position of the roller support arm a FIG 4 The hose reel is factory assembled and shipped with the roller support arm a in...

Страница 11: ...None of the hose reels listed in this manual come with a Hose Inlet Kit 6 Flush system To avoid contaminating the fluid with line scale chips or other installation debris before installing meter or d...

Страница 12: ...installations continue Step 8 8 Position hose stop so hose extends far enough for all operators to reach dispensing valve and tighten nuts to securely hold hose stop in place 9 Install meter or dispe...

Страница 13: ...unting channel 105 and HP Models base plate 104 as shown in FIG 7 HP Models Open Channel Mounting Kits HS Models Mounting Kits FN Description 24A934 1 Reel 24A935 2 Reels 24A936 3 Reels 24A937 4 Reels...

Страница 14: ...mounting brackets D to the channel Use two mounting brackets for each 1 to 3 capacity mounting channel 103 Use 3 brackets for 4 6 reel channels 2 Position the adjustable clamps 206 of the mount ing br...

Страница 15: ...lvent through line until fluid runs clear and is debris free d Pump lubricant through line until all solvent is flushed out 7 For enclosed channel installations continue with instructions on page 21 F...

Страница 16: ...solvent such as Stod dard solvent or mineral spirits a Secure the end of the hose in a waste bucket b Blow out entire lubricant supply line with air c Pump solvent through line until fluid runs clear...

Страница 17: ...el the proper number of turns See reference table follow ing Step 1 rotating it in the direction shown in FIG 11 Stop only at latching locations Stop reel where there is access to hose swivel A FIG 12...

Страница 18: ...ste bucket b Blow out entire lubricant supply line with air c Pump solvent through line until fluid runs clear and is debris free d Pump lubricant through line until all solvent is flushed out 12 Posi...

Страница 19: ...on NOTE Do not put so many loops onto the reel that the spring winds up tightly before the hose is fully extended Decreasing Spring Tension Remove loops to decrease tension The hose reel spring is not...

Страница 20: ...ew Then repeat steps 5 6 8 When you are satisfied with the new setting tighten screws A and B Decreasing Spring Tension spring is too tight hose retracts too fast 1 Loosen screw A 3 5 turns Do not com...

Страница 21: ...Reels 102 SCREW 3 8 16 x 5 8 4 8 12 16 20 24 103 WASHER lock 3 8 4 8 12 16 20 24 105 CHANNEL mounting 1 1 1 1 1 1 HP Models Side Panel Kits Part Number Reel Size Color FN Description 24A217 10 24A218...

Страница 22: ...r clip orientation 5 Slide the two panel sections 307 and 308 together aligning clips 310 holes a with mating holes b in panel section Insert and tighten screws 309 to join the two side panels togethe...

Страница 23: ...aco label 404 to the center of each end panel 12 Position hose stop so hose extends far enough for all operators to reach dispensing valve 13 Insert screws through hose stop and tighten nuts to secure...

Страница 24: ...r the clog Replacing Spool HP models single pedestal A complete list of replacement Spool Kits is available on page 36 Use all new parts included in kit 1 Relieve pressure page 24 2 Release spring ten...

Страница 25: ...Decreasing Spring Tension instructions on page 19 Replacing Spool HS or HN models dual pedestal A complete list of replacement Spool Kits is available on page 36 Use all new parts included in kit 1 Re...

Страница 26: ...page 25 will help support the spool during the arm installation 14 Replace snap ring 5e 15 Install new swivel assembly in spool see parts page 32 16 Install washers 15 17 and long bolt 18 but do NOT...

Страница 27: ...ws aa and nuts bb b Separate two hose stop components cc to remove from end of hose 6 For air water or oil reels disconnect hose B from swivel C For grease reels disconnect hose B from strain relief h...

Страница 28: ...ush the equipment with a compatible solvent such as Stod dard solvent or mineral spirits a Secure the end of the hose in a waste bucket b Blow out entire lubricant supply line with air c Pump solvent...

Страница 29: ...Maintenance 313431K 29...

Страница 30: ...pt HPH15 models 1 124461 HOSE 50 ft npt HPH55 models 1 253848 HOSE 35 ft npt HPL23 models 1 253849 HOSE 50 ft npt HPL25 models 1 253850 HOSE 65 ft npt HPL56 models 1 253852 HOSE 35 ft npt HPL33 models...

Страница 31: ...5d 5e 5b 5c 5g 26d 30 33 26a 26b 26c 18 13 16 15 17 25 24 5a 5f 5h 34 HPH Grease Reel Note All parts are the same as the Air Water or OIl Reel unless called out on the Grease model HPP HPL HPM Models...

Страница 32: ...ft models HSL25A HSL25B 1 253850 HOSE 65 ft models HSL56A HSL56B HNL56 1 253853 HOSE 50 ft models HSL65A HSL65B HNL65 1 253857 HOSE 35 ft models HSM33A HSM33B 1 256864 HOSE coupled 50 feet models HSM6...

Страница 33: ...Parts XD Series HS Models 313431K 33 ti13196 5h 29 26 8 10 28 24 5e 18 19 30 40 33c 33b 33a 33d 28 48 5k 39 38 37 5j 14 17 7 6 32 11 27 34 9 25 ti13196 2 Grease reel Air Water or Oil reel...

Страница 34: ...1 14 ADJUSTER power spring 1 17 WASHER 8 mm 1 18 SCREW M8 x 1 25 x 120 1 19 SCREW M5 x 80 x 20 2 24 BASE dual 1 25 SHAFT swivel 1 26 PEDESAL 1 27 SCREW M8 X 1 25 x 20 4 28 124461 HOSE 50 feet model H...

Страница 35: ...Parts XD Series HN Models 313431K 35 ti13196 5h 26 8 10 28 24 5e 18 19 40 28 48 5k 39 38 37 5j 14 17 7 6 32 11 9 25 ti13196 2 Grease reel Air Water or Oil reel...

Страница 36: ...491 HPM3B HPM33 NPT 10 Oil 1 2 35 24K434 HPM3B BSP 10 Oil 1 2 35 15Y492 HPM6D HPM65 NPT 20 Oil 1 2 50 24K435 HPM6D BSP 20 Oil 1 2 50 15Y493 HPH1D HPH15 NPT 10 Grease 1 4 50 24K436 HPH1D BSP 10 Grease...

Страница 37: ...Media Line Size inches Length feet Description Qty SCREW M8 x 1 25 x 20 4 SCREW M8 x 1 25 x 120 1 WASHER 8 mm 1 WASHER 16 mm 1 SHAFT swivel MP 1 ELBOW swivel 1 2 1 RING backup 2 O RING 2 RING retaini...

Страница 38: ...1 25 4 RING retaining 1 RING backup 2 WASHER 16 mm 1 O RING 2 SCREW M8 x 1 25 x 120 1 SCREW M8 x 1 25 x 20 4 Description Qty WASHER 8 mm 1 NUT M8 x 1 25 4 O RING 2 RING retaining 1 RING backup 2 WASH...

Страница 39: ...k 4 SCREW 4 NUT hex 5 WASHER lock 1 SCREW shoulder 10 1 Description Qty HOSE coupled 24 1 FITTING union adapter 90 1 Description Qty HOSE 1 4 ID x 3 ft grease 1 FITTING 3 8 BSPP to 1 4 BSPT 1 Descript...

Страница 40: ...431K 3 8 and 1 2 ID Hoses 218341 1 4 ID Hoses 222225 Description Qty NUT hex jam 2 SCREW machine phillips 2 STOP hose 0 782 ID Kit 2 Description Qty NUT hex jam 2 SCREW machine phillips 2 STOP hose 0...

Страница 41: ...ure 20 F to 190 F 28 C to 87 C Wetted parts Bare Hose Reel Only Zinc plated steel anodized aluminum Nitrile rubber Dimensions Page 42 Fluid Pressure Grease 1 4 diameter hose 5000 psi 344 bar 34 4 MPa...

Страница 42: ...G F E B D A C Pressure Size A B C D E F G Low 10 3 5 inches 89 mm 7 5 inches 191 mm 4 7 inches 120 mm 9 inches 229 mm 19 5 inches 498 mm 7 0 inches 177 mm 17 1 inches 435 mm Medium 10 High 10 Low 20...

Страница 43: ...C B D E G F Pressure Size A B C D E F G Low 10 6 5 inches 165 mm 7 5 inches 191 mm 7 7 inches 196 mm 9 inches 229 mm 18 5 inches 473 mm 7 5 inches 196 mm 18 inches 460 mm Medium 10 High 10 Low 20 6 5...

Страница 44: ...10 6 5 inches 165 mm 7 5 inches 191 mm 7 7 inches 196 mm 9 inches 229 mm 18 2 inches 463 mm 20 inches 508 mm Medium 10 High 10 Low 20 6 5 inches 165 mm 7 5 inches 191 mm 7 7 inches 196 mm 9 inches 22...

Страница 45: ...521 2 Reel Base Used with Kits 24A934 203521 9 0 inch 228 6 mm 7 50 inch 190 5 mm 7 75 inch 6 75 inch 0 50 inch 12 7 mm 4 x 3 8 16 UNC 2B Weld Nut 0 75 inch 19 05 mm 196 8 mm 171 4 mm 7 75 inch 18 0 i...

Страница 46: ...24A937 203524 7 75 in 196 8 mm 6 75 in 171 4 mm 7 50 inch 190 5 mm 1 5 inch 38 1 mm 27 00 inch 685 8 mm 0 75 inch 19 05 mm 0 50 inch 12 7 mm 12 x 3 8 16 UNC 2B Weld Nut 0 75 inch 19 05 mm 1 5 inch 38...

Страница 47: ...s 24A939 203526 7 75 in 196 8 mm 6 75 in 171 4 mm 7 50 inch 190 5 mm 1 5 inch 38 1 mm 45 00 inch 1143 mm 0 75 inch 19 05 mm 0 50 inch 12 7 mm 20 x 3 8 16 UNC 2B Weld Nut 7 75 in 196 8 mm 0 75 inch 19...

Страница 48: ...nch 288 5 mm 6 50 inch 190 5 mm 9 0 inch 7 5 inch 4 x 3 8 16 UNC 2B Weld Nut 0 75 inch 228 6 mm 190 5 mm 2 43 inch 61 72 mm 2 43 inch 61 72 mm 19 05 mm 7 5 inch 22 72 inch 577 1 mm 6 50 inch 9 0 inch...

Страница 49: ...s 24A222 9 0 in 228 6 mm 7 5 inch 190 5 mm 34 08 inch 856 6 mm 0 75 inch 19 05 mm 12 x 3 8 16 UNC 2B Weld Nut 3 x 6 50 inch 190 5 mm 2 x 11 36 288 5 mm 2 43 inch 61 72 mm 0 75 inch 19 05 mm 24 x 3 8 1...

Страница 50: ...Mounting Channel Dimensions 50 313431K Side Dimension All Models 2 5 inch 63 5 mm...

Страница 51: ...Notes 313431K 51 Notes...

Страница 52: ...parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR...

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