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310528

Installation

Heater Resistance Checks

WARNING

ELECTROCUTION HAZARD

To reduce risk of injury or damage to
equipment, conduct these electrical
checks with the main disconnect OFF.

To check heater resistance:

1. Make sure the power is off and that the disconnect

switch is in the OFF position.

2. Make electrical resistance checks for the compo-

nents. Refer to

Schematics

on page 67 for wiring

diagram information.

3. Replace any parts whose resistance readings do

not comply with the ranges listed in the chart
below.

NOTE:

Check resistance at ambient room tempera-

ture (63

– 77

F).

Heaters for 3-Zone Control Panels

Zone Component

Terminals

Value

Range

Follower

2L1 & 2L2

98 – 127

2L2 & 2L1

ohms

Dispense Hose

1532 &
1551

See
Technical
Data
supplied
w/Hose

Dispense Gun

1602 &
1621

See
Technical
Data
supplied
w/Gun

Heaters for 4-Zone Control Panels

Zone Component

Terminals

Value

Range

Follower

3L1 & 3L3

98 – 127

3L2 & 3L3

ohms

Dispense Gun

1532 &
1551

See
Technical
Data
supplied
w/Gun

Dispense Hose

1602 &
1621

See
Technical
Data
supplied
w/Hose

Pump

5L1 & 5L2

187.2 ohms

24 ohms

Содержание 918334

Страница 1: ...ins important warnings and information READ AND KEEP IT FOR REFERENCE 20 Liter 5 Gallon Pail Size 76 mm 3 Dual Post Heated Therm O Flow 5 and Mini 5 Air Powered Ram Heated Pail Unloaders Refer to page...

Страница 2: ...0 psi 480 VAC 41 918522 President 15 1 126 bar 1800 psi 480VAC 41 918532 President 15 1 126 bar 1800 psi 240VAC 41 918343 Senator Check Mate 800 19 1 131 bar 1900 psi 480 VAC 45 918352 PUR Senator Che...

Страница 3: ...icing the Pump Motor Assembly for the Check Mate 800 34 Servicing the Pump Motor Assembly for the Therm O Flow Mini 5 Supply Unit 38 Inspection Frequency 39 Removing Replacing the CB100 Controller 39...

Страница 4: ...617330 standard 480 VAC 3 zone electrical control panel interior 63 Model 617300 standard and 617330 swirl 480 VAC 3 zone and 617484 240 VAC 3 zone electrical control panel exterior 64 Model 617349 48...

Страница 5: ...um inbound air pressure to the ram D Never exceed the recommended working pressure or the maximum air inlet pressure stated on your pump or in the Technical Data on page 82 D Be sure that all spray di...

Страница 6: ...uid injected into the skin might look like just a cut but it is a serious injury Get immediate medical attention D Do not point the gun valve at anyone or at any part of the body D Do not put your han...

Страница 7: ...checks installation or service to electrical equipment performed by a qualified electri cian only MOVING PARTS HAZARD Moving parts such as the ram follower plate pump inlet can pinch fingers D Do not...

Страница 8: ...the box Any shortages or other inspec tion problems should be reported immediately 4 Store the box and packing materials in a safe place for future use Graco recommends that all packing materials be...

Страница 9: ...y F Electrical Control Panel G Follower Blow off Valve H Pump Air Supply Hose I Air Line Lubricator J Heated Hose K Hose Hanger L Follower Blow off Valve Regulator M Follower Plate Bleed Stick P Depre...

Страница 10: ...access to an appropriate electrical power source The National Electrical Code requires 3 feet of open space in front of the electrical panel 2 If you are installing a vent hood make sure the ram is in...

Страница 11: ...l mod ule D Auto Depressurization Valve P exhausts air from the system at shut off The built in timer delays start up to allow material to heat thoroughly 2 Regulator Air Control Modules not shown The...

Страница 12: ...12 310528 Notes...

Страница 13: ...guide drill holes for 1 2 in 13 mm anchors 4 Bolt the ram to the floor anchors which must be long enough to prevent the unit from tipping Refer to the Dimensional Drawings starting on page 76 Securing...

Страница 14: ...ing area Check your local electrical code for detailed grounding instructions for your area and type of equip ment Ground the supply unit as instructed here and in the individual component manuals Air...

Страница 15: ...to the electrical source 1 Create an opening in the control panel s housing for the conduit that will enclose the wire from the facility s power source 2 Thread the wire from the power source into the...

Страница 16: ...ake sure the power is off and that the disconnect switch is in the OFF position 2 Make electrical resistance checks for the compo nents Refer to Schematics on page 67 for wiring diagram information 3...

Страница 17: ...se resistance readings do not comply with the ranges listed in the chart below NOTE Check resistance at ambient room tempera ture 63_ 77_ F Heaters for 3 Zone Control Panels Zone Component Terminals V...

Страница 18: ...lists the P I and d settings for standard control panels These settings are preset at the factory See form 309100 for accessing these values and use the table for reference information only Table 1 Gr...

Страница 19: ...erly grounded Refer to Ground The System on page 14 5 Perform steps 1 through 7 of the Initial Material Loading procedure on page 20 to load the drum containing the solvent 6 Flush the solvent through...

Страница 20: ...ollower plate is high enough to put a drumpail of material under it 2 Open a drumpail of the proper material and locate it under the elevated follower plate NOTE Whenever drumpail changes are required...

Страница 21: ...of the system equipment D install or clean the spray tip nozzle This procedure describes how to relieve pressure for the supply unit Use this procedure whenever you shut off the dispenser sprayer and...

Страница 22: ...llow the material to heat fully 5 Make sure that all material valves are open 6 Turn the pump air supply ON and set the regulator for normal operation 7 Dispense some material into a waste container 8...

Страница 23: ...terial will leak out of the opening Bursts of material and air will exit the bleed port To reduce risk of injury or damage to equipment wear eye protection gloves and protective clothing whenever work...

Страница 24: ...bleed port and turn on pump air pressure c Allow material to flow from the bleed port until it is air free d Shut off air to the pump and close the bleed port e Turn air on to the pump and set the pum...

Страница 25: ...tart the system 62 Control On ON The CONTROL ON switch 65 is set to either the ON or AUTO position and power is being supplied to the electrical control panel components OFF The CONTROL ON switch 65 i...

Страница 26: ...il all components in the supply unit have returned to operating temperature 3 Resume operation Resetting the Ground Fault Interrupt This control panel is equipped with a ground fault interrupt GFI cir...

Страница 27: ...ails are properly grounded Refer to Ground The System on page 14 WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedur...

Страница 28: ...ssure too high Decrease ram air pressure wipers Worn or damaged wipers Replace wipers See procedure on page 32 Pump won t prime properly or i Closed main air valve or clogged air line Open air valve c...

Страница 29: ...p is worn Rebuild and replace pump as neces sary Material leaks around pump outlet Outlet fitting is loose Tighten outlet fitting Material leaks around bleed port Bleed port fitting is loose Tighten b...

Страница 30: ...ge Rebuild air motor Oil leaking from exhaust port Too much lubricant mixed in with the air supply Reduce lubricant supply Frost build up on muffler Air motor operating at high pressure or high cycle...

Страница 31: ...r lock out valve B b Move the hand valve 3 to the OFF position This valve shuts off the air supply to the ram Fig 7 7980A B 3 4 Exhaust air from both sides of the ram a Move the ram hand valve lever t...

Страница 32: ...Fig 8 W 2 Raise the follower plate up out of the drumpail by observing the cautions and warnings then follow ing steps 1 through 4 of the procedure for Chang ing Empty Pails on page 23 3 Separate the...

Страница 33: ...of injury or damage to equipment make sure the main discon nect is OFF before continuing with this procedure 3 Turn the system CONTROL ON switch to OFF 4 Turn OFF the main electrical disconnect 5 Loos...

Страница 34: ...les 6 Turn OFF the main electrical disconnect WARNING ELECTROCUTION HAZARD To reduce risk of injury or damage to equipment make sure the main discon nect is OFF before continuing with this procedure 7...

Страница 35: ...he pump to the air motor Be sure that D when you reinsert the collar couplings 30 into the coupling nut the large flanges point upwards D you re apply RTV sealant to the pump shrouds before re assembl...

Страница 36: ...36 310528 Service Fig 10 240 Volt Ram Plate Assembly Wiring 9599A 3L1 3L2 3L3 5L1 5L2...

Страница 37: ...310528 37 Service Fig 11 To Ram Junction Box 3L1 3L2 3L3 5L1 5L2 5L3 480 575 Volt Ram Plate Assembly Wiring...

Страница 38: ...he supply unit Fol low all applicable safety procedures and lockout rules 6 Turn the system CONTROL ON switch to OFF 7 Turn OFF the main electrical disconnect WARNING ELECTROCUTION HAZARD To reduce ri...

Страница 39: ...on replacing worn parts Pump See the pump s instructions for its inspection frequen cy Ground Fault Interrupt Periodically once a month test the ground fault interrupt switch by pushing the TEST butto...

Страница 40: ...40 310528 Notes...

Страница 41: ...8 2 bar 120 psi Pump 70 Cycles Min Max 7 57 lpm 2 gpm Max Fluid Working Pressure 126 bar 1800 psi max Volts 480 3 phase Full Load Amps 7 3 Floor Space Dimensions 914 4 mm 36 Wide x 609 6 mm 24 Deep V...

Страница 42: ...18405 Ram 76 mm 3 1 80 C31203 Kit blow off bleed 1 Ref No Part No Description Qty 90 617325 Follower TFE coated heated 20 li ter 5 gal 1 100 918414 Base portable ram 20 liter 5 gal 1 110 C14004 Label...

Страница 43: ...1 160 918506 Kit air motor depressurization 1 Model 918532 76 mm 3 Ram Therm O Flow 15 1 President w silicone follower wipers 240 VAC Ref No Part No Description Qty 10 617321 Assembly junction box 1 2...

Страница 44: ...44 310528 Notes...

Страница 45: ...Cycles Min Max 2 24 m3 min 80 scfm Max Fluid Working Pressure 131 bar 1900 psi max Volts 480 3 phase Full Load Amps 9 8 Floor Space Dimensions 914 4 mm 36 Wide x 609 6 mm 24 Deep Vent Hood Connection...

Страница 46: ...hot surface 4 190 918414 Base portable ram 20 liter 5 gal 1 Model 918352 76 mm 3 Ram 19 1 Senator PUR Therm O Flow Heated Check Mate 800 w silicone follower wipers 480 VAC Ref No Part No Description...

Страница 47: ...18344 Pump Air supply 6 9 bar 100 psi Pump 60 Cycles Min Max 2 8 m3 min 100 scfm Max Fluid Working Pressure 214 bar 3100 psi max Volts 480 3 phase Full Load Amps 9 8 Floor Space Dimensions 914 4 mm 36...

Страница 48: ...6 x 1 1 2 4 40 C19200 Washer flat 3 8 4 50 C19213 Washer lock 3 8 4 60 C19185 Nut hex 3 8 16 4 70 918405 Ram 76 mm 3 global 1 80 C03510 Kit pump air motor mounting 1 90 918416 Control air 1 Ref No Par...

Страница 49: ...8344 Pump Air supply 4 2 bar 60 psi Pump 50 Cycles Min Max 4 4 m3 min 150 scfm Max Fluid Working Pressure 214 bar 3100 psi max Volts 480 3 phase Full Load Amps 9 8 Floor Space Dimensions 914 4 mm 36 W...

Страница 50: ...3 8 16 x 1 1 2 4 40 C19200 Washer flat 3 8 4 50 C19213 Washer lock 3 8 4 60 C19185 Nut hex 3 8 16 4 70 918405 Ram 76 mm 3 global 1 90 918416 Control air 1 Ref No Part No Description Qty 120 617347 Ki...

Страница 51: ...0 20 30 40 1 2 207647 King Air Motor ref Notes Torque to 81 89 N m 60 66 ft lb Torque to 196 210 N m 145 155 ft lb 1 2 7990A Ref No Part No Description Qty 10 106166 Nut hex M16 x 2 3 20 190000 Rod st...

Страница 52: ...52 310528 Notes...

Страница 53: ...310528 53 Parts 7980A Model 918416 4 Regulator Ram Air Control Module 350 400 410 420 310 320 330 340 220 240 370 360 180 80 380 450 270 290 280 180 80 170 270 300 100 260 250 240 460...

Страница 54: ...bow connector 3 8P x 1 4T 4 200 517413 Valve toggle 1 210 C20372 Insert 1 2 npt 2 220 C11055 Kit FRL mounting 1 230 C14043 Label pinch point 1 240 C11057 Regulator air 2 250 C07585 Gauge air pressure...

Страница 55: ...or use with PUR units 76 mm 3 outlet typ Both sides 10 20 30 40 Ref No Part No Description Qty 10 C56022 Hood vent 20 liter 5 gal 1 20 C14038 Label 1 Ref No Part No Description Qty 30 C19802 Screw shc...

Страница 56: ...2 30 C19800 Screw shc 1 4 20 x 1 2 2 40 617338 Bracket prox switch mounting 1 50 517455 Switch proximity 18 mm 1 60 C56572 Cable prox 2 meters lg 1 70 C20575 Fitting cord grip 1 2 npt 1 Ref No Part N...

Страница 57: ...0 70 80 90 100 6 35 mm 25 Ref No Part No Description Qty 10 C50174 Cable assembly 1 83 m 6 1 20 517469 Switch proximity 1 30 C19209 Washer lock 1 4 4 40 C20452 Bolt U 1 4 20 2 50 C20571 Fitting cord g...

Страница 58: ...1153 Ring seal tfe coated 1 120 C31062 Gasket 1 130 C31152 Inductor plate tfe coated 1 140 C19743 Screw flat head 1 4 20 x 5 8 6 150 C19800 Screw shc 1 4 20 x 1 2 1 160 C19209 Washer lock 1 4 1 Ref No...

Страница 59: ...1 130 C31152 Inductor plate tfe coated 1 140 C19743 Screw flat head 1 4 20 x 5 8 6 150 C19800 Screw shc 1 4 20 x 1 2 1 160 C19209 Washer lock 1 4 7 170 C19096 Screw hex head 1 4 20 x 1 1 2 6 Ref No Pa...

Страница 60: ...x 1 4 5 90 C31052 Seal follower 1 100 C31154 Clamp worm gear 2 110 617540 Plate finned follower coated 1 120 C19213 Washer lock 3 8 3 130 C19837 Screw shc 3 8 16X1 3 140 C38225 Seal o ring 6 Ref No Pa...

Страница 61: ...7540 Inductor plate tfe coated 1 140 C19743 Screw flat head 1 4 20 x 5 8 6 150 C19800 Screw shc 1 4 20 x 1 2 1 160 C19209 Washer lock 1 4 7 170 C19096 Screw hex head 1 4 20 x 1 1 2 6 Ref No Part No De...

Страница 62: ...1 1311 1312 1321 1331 1531 1532 1541 1551 1601 1602 1611 1621 1641 1661 1662 1711 1752 1772 1792 GND GND 5 Spares TOTAL 34 Type CA1 Spare Parts Part Number Temperature Controller 195764 Solid State Re...

Страница 63: ...ontact your Graco technical support representative Reserved for Optional 7 day Timer 10 20 30 Inactivity Timer Optional Ground Fault Interrupt GND BUS TERMINALS 120 V Fuses FU109 FU175 FU177 FU179 FU1...

Страница 64: ...64 310528 Parts Models 617300 standard and 617330 Swirl 480 VAC 3 zone and 617484 240 VAC 3 zone Electrical Control Panel exterior Swirl Valve Model 617330 only...

Страница 65: ...310528 65 Parts Models 617349 480 VAC and 617485 240 VAC 4 zone Electrical Control Panel exterior...

Страница 66: ...1 1331 1381 1382 1391 1401 1531 1532 1541 1551 1601 1602 1611 1621 1641 1661 1662 1711 1752 1772 1972 GND GND 3 Spares 36 Total Type CA1 Spare Parts Part Number Temperature Controller 195764 Solid Sta...

Страница 67: ...310528 67 Schematics Electrical Control Panel and Wiring Parts and Description 617300 Page 1 9604A...

Страница 68: ...68 310528 Schematics 617300 Page 2 9605A...

Страница 69: ...310528 69 Schematics 617485_1 9606A...

Страница 70: ...70 310528 Schematics 617485_2...

Страница 71: ...310528 71 Schematics 617484 Page1 9608A...

Страница 72: ...72 310528 Schematics 617484 Page2 9609A...

Страница 73: ...310528 73 Schematics 617349 Page1 9689A...

Страница 74: ...74 310528 Schematics 617349 Page 2 9690A...

Страница 75: ...red beacon signal when the pail is empty 918430 CASTER BASEPLATE Used for heated applications 918414 HOSE SUPPORT KIT Supports hose to ram to prevent hose kinks Used only in 20 l 5 gal applications C...

Страница 76: ...76 310528 Dimensions 3 Zone Electrical Control Panel Mounting and Clearance Dimensions 254 mm 10 914 mm 36 533 mm 21 9691A...

Страница 77: ...310528 77 Dimensions 4 Zone Electrical Control Panel Mounting and Clearance Dimensions 254 mm 10 1067 mm 42 533 mm 21...

Страница 78: ...78 310528 Dimensions 1470 mm 57 9 1842 mm 72 5 610 mm 24 0 559 mm 22 0 406 mm 16 0 457 mm 18 0 4 X 13 46 mm 0 53 Ram Mounting and Clearance Dimensions for Therm O Flow 5...

Страница 79: ...310528 79 Dimensions 1203 mm 47 4 1666 mm 65 6 610 mm 24 0 559 mm 22 0 406 mm 16 0 457 mm 18 0 4 X 13 46 mm 0 53 Ram Mounting and Clearance Dimensions w 15 1 President Air Motor...

Страница 80: ...80 310528 Dimensions Electrical Control Panel Mounting and Clearance Dimensions 254 mm 10 1189 mm 46 8 945 mm 37 25 493 mm 19 4 646 mm 25 4...

Страница 81: ...310528 81 Ram Mounting and Clearance Dimensions 1732 mm 68 2 2748 mm 108 2 1168 mm 46 0 1067 mm 42 0 635 mm 25 0 533 mm 21 0 736 mm 29 0 937 mm 36 9...

Страница 82: ...Bulldog pumps President pumps approx 318 kg 700 lbs approx 295 kg 650 lbs Wetted parts ram Carbon steel aluminum nitrile nylon nickel plating Wetted parts pump See Form 308570 for Therm O Flow 5 units...

Страница 83: ...20 Liter 5 Gallon 76 mm 3 Air Powered Ram Module 310525 165 mm 6 5 Global Ram Module 310523 Check Mate 800 Displacement Pump 308570 Heated Check Mate 800 Pump Modules 310530 Mini 5 Hot Melt 15 1 Rati...

Страница 84: ...84 310528 Appendix New Style Temperature Controller Settings List...

Страница 85: ...MV change rate limit Input digital filter Alarm 1 hysteresis Alarm 2 hysteresis Input shift upper limit Input shift lower limit Setup Function Mode Parameter Names Input type _C _F selection Parameter...

Страница 86: ...reach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or pro...

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