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Troubleshooting

332119E

Pump/motor runs but red
light on spray button is on

Battery has been discharged to the
level that user is notified the battery is
low.

Recharge battery. Connect battery charger and recharge
battery. See

Charging the Battery

, page 8.

NOTE:

When

red light first comes on, user has approximately 15 minutes
of field marker run time left.

Spray pattern width is
decreasing

Incorrect material dispenser holder
height position.

Readjust material dispenser holder until desired width is
achieved. See

Adjusting Line Width

, page 14.

Material dispenser tip is wearing out.

Replace tip. See

Tip Removal/Cleaning

, page 19.

Material is too dense and/or too vis-
cous.

Readjust material dispenser holder until desired width is
achieved. See

Adjusting Line Width

, page 14. Dilute

material as required.

Pump/motor is not operating at speci-
fied RPM.

Check spray pattern with water only. If spray pattern is
good, dilute material as required. If spray pattern is not
good with water, contact Graco Technical Support or
bring field marker to Graco distributor for repair.

Pump/motor randomly
stops; full spray pattern can-
not be achieved

Material needs to be strained to
remove solids.

Use a paint sock to filter material as it is being poured into
paint hopper.

Material continues to flow
out of tip after stopping
spray

Foreign material in CleanShot.

Remove and clean CleanShot. See

CleanShot

Cleaning

, page 19.

CleanShot is damaged.

Contact Graco Technical Support or bring field marker to
Graco distributor for repair.

Battery did not fully charge

Battery charger was disconnected too
early (charging was interrupted before
completing charge).

Disconnect charger from field marker. Disconnect
charger from power outlet and allow charger to remain
unpowered for 5 - 10 minutes.
See

Charging the Battery

, page 8.

Wire terminals are loose or
disconnected on battery charger
connection port (C).

Reconnect terminals or replace terminals at battery port
(C). See

Control Board Replacement

, page 24.

Battery is damaged or at the end of
the recharge life cycle.

Replace battery. See

Battery Replacement

, page 22.

Charger is damaged.

Replace charger. Contact Graco distributor for
correct replacement.

Paint is leaking from
pump/motor shroud

Seals on pump are worn out.

Replace pump/motor assembly.

Problem

Cause

Solution

Содержание 24N950

Страница 1: ...e instructions Model Charger Voltage Series 24N950 120V B 24R023 240V B 24R370 240V B 24R371 120V 240V B 332119E Operation Repair Parts Sports Field Marker EN ti24682a FIRE AND EXPLOSION HAZARD Solven...

Страница 2: ...11 Filter Removal Cleaning 11 Spraying 12 Emptying the Paint Hopper 12 Starting a New Job 13 Adjusting Line Width 14 Shutdown and Cleaning 15 Flushing Field Marker 15 Optional Cleanup 16 Unclogging Sp...

Страница 3: ...hoses or parts This system is capable of producing 1200 psi 8 3 MPa 83 bar Use Graco replacement parts or accessories that are rated a minimum of 1200 psi 8 3 MPa 83 bar Verify that all connections a...

Страница 4: ...d remove battery when charging is complete Charge only Graco approved batteries listed in this manual other batteries may burst Use only in dry locations Do not expose to water or rain Do not use a ch...

Страница 5: ...fumes and burns This protective equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent ma...

Страница 6: ...Component Identification 6 332119E Component Identification...

Страница 7: ...e Spray Valve E Material Dispenser F Filter G Spray Tip Guard Assembly H Prime Hose J Height Adjustment Mount K Material Dispenser Height Adjustment Knob L Material Dispenser Arm Adjustment Knob M Spr...

Страница 8: ...ights Battery charger is for indoor use only Do not expose charger to rain or snow Charge battery with Graco approved charger NOTE Fully charge battery prior to first use A ti20194a ti2810a 1 2 V ti20...

Страница 9: ...rain or snow Charge battery with Graco approved charger NOTE Fully charge battery prior to first use A ti20194a ti2810a ti24686a ti7949a Description Appearance Power on with no battery connected Power...

Страница 10: ...aim the field marker at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop the paint flow with any part of the body This field marker...

Страница 11: ...kly clean the tip Only operate field marker with spray tip in forward or reversed position Filter Removal Cleaning 1 Perform Pressure Relief Procedure page 10 2 Unscrew to remove filter 3 Pull out fil...

Страница 12: ...continue until spray button is pressed again to stop Emptying the Paint Hopper 1 Place striping machine near the material container 2 Remove paint hopper lid 3 Grab front of paint hopper S and slowly...

Страница 13: ...CLOG position spray for two seconds and then stop NOTE Failure to perform this operation could result in poor spray pattern 6 Put prime spray valve D UP to release pressure Then rotate spray tip X bac...

Страница 14: ...ing and sliding shield onto horizontal D bar 6 Adjust shields to the desired line width Spray tip should be centered between shields Spray pattern should touch shields just above the bottom of the shi...

Страница 15: ...alve D UP to release pressure 15 Remove and clean filter page 11 NOTICE Failure to properly clean field marker after each use will result in hardened materials damage to the field marker and the warra...

Страница 16: ...ug N and remove material dispenser E from height adjustment mount Remove paint hopper S from field marker Clean out paint hopper at a sink Install paint hopper onto field marker Install material dispe...

Страница 17: ...X back to SPRAY position 8 Put prime spray valve DOWN to spray position 9 Push prime spray button to start sprayer and resume spraying 10 If spray tip is still clogged you may have to repeat steps 1...

Страница 18: ...tton to stop pump when Pump Armor sprays through tip 9 Plug charger into field marker See Charging the Battery page 8 Charge to full charge and disconnect 10 Store field marker indoors in a cool dry p...

Страница 19: ...air hose to blow out any remain ing material from tip NOTE You should be able to clearly see through the tip hole when cleaned 5 Install spray tip X and position to spray as shown below CleanShot Cle...

Страница 20: ...k needle in and out to free CleanShot from excess or hardened material 6 Use two wrenches to install needle seat 7 Clean filter See Filter Removal Cleaning page 11 8 Install CleanShot assembly 9 Insta...

Страница 21: ...shroud into slots then pivot back of shroud down Use wrench to tighten two bolts and secure shroud into place 3 Install paint hopper S and material dispenser E 4 Connect spray button plug and motor pl...

Страница 22: ...ry shroud B 5 Use two wrenches to remove serrated nut on nega tive black battery post Then use wrenches to remove serrated nut on positive red battery post 6 If installed clip plastic tie straps used...

Страница 23: ...bs of battery shroud into slots then pivot back of shroud down Use wrench to tighten two bolts and secure shroud into place 4 Install paint hopper S and material dispenser E 5 Connect spray button plu...

Страница 24: ...3 Remove six torx screws from board Remove board from battery shroud Installation 1 Install new board into battery shroud Tighten six torx screws into board 2 Connect negative wire black to outer con...

Страница 25: ...int hopper S 5 Remove six torx screws on motor shroud Remove motor shroud 6 Disconnect motor wires and remove power cord 7 Use wrench to remove bulkhead nut 8 Loosen hose clamp below paint hopper 9 Re...

Страница 26: ...installing pump motor assembly onto pump bracket Install new Pump Motor assembly into pump bracket 2 Install Pump Motor assembly into paint hopper S 3 Install and tighten four screws 4 Install and ti...

Страница 27: ...th red indicator mark Connect black wire to outside post 7 Install motor shroud capture wire strain relief and tighten six torx screws 8 Install paint hopper S 9 Reconnect hose to pump motor outlet 10...

Страница 28: ...g wire pick water and pressurized air or water compressed air or nozzle jetted city water If tip cannot be cleaned replace tip See Tip Removal Cleaning page 19 CleanShot has foreign particles in pas s...

Страница 29: ...istributor for repair Pump motor randomly stops full spray pattern can not be achieved Material needs to be strained to remove solids Use a paint sock to filter material as it is being poured into pai...

Страница 30: ...Wiring Diagram 30 332119E Wiring Diagram 30A FUSE Automotive Regulator ATO ti21412a WHITE BLACK RED DOT MOTOR CONTROL BOARD CHARGER JACK ORANGE OR YELLOW BLACK BATTERY BLACK RED SWITCH...

Страница 31: ...Parts 332119E 31 Parts 52 1 45 48 49 45 45 8 8 8 21 9 17 19 4 27 27 13 111 99 96 97 98 102 6 14 15 16 46 46 39 39 39 7 5 11 10 20 110 32 109 18 28 7 7 28 113 103a 103b 103c ti24691a...

Страница 32: ...includes 103a 103c 19 24R792 KIT board control S90 includes 43 1 20 127052 KNOB T handle 1 21 126949 STRAP battery 1 27 114659 GRIP handle 2 28 24P924 SWITCH pushbutton 1 32 16U160 BATTERY 18 ah seal...

Страница 33: ...Parts 332119E 33 Parts 22 25 25 54 53 33 35 84 94 44 36 42 37 41 29 30 31 119 43 26 26 22 24 94 55 56 49e 49d 49c 49b 49 49a ti24693a...

Страница 34: ...ap tri lobe 1 43 119236 SCREW mach torx pan hd 6 44 111800 SCREW cap hex hd 4 49 16U370 FILTER hopper includes 49a 49e 1 49a 17C933 BUSHING ball knocker 1 49b 192348 NUT head 1 49c 127962 SPRING 1 49d...

Страница 35: ...Parts 332119E 35 Parts 31 63 60 13 30 67 66 61 71 79 62 95 68 62 69 70 72 76 73 75 74 70a 70b 78 78 65 64 62 ti24704a 125 Optional CleanShot Valve Replaces 70 70a 70b...

Страница 36: ...53 FITTING 1 4 npsm x 1 4 npt 1 67 103147 PLUG pipe 1 68 16T160 TUBE filter 1 69 287033 FILTER 100 mesh 1 70 17C501 HOUSING filter turf 1 70a 104319 O RING packing 1 70b 17C500 HOUSING restrictor 1 71...

Страница 37: ...d power level Vibration level acceleration Less than 5 5 feet s2 Less than 1 7 m s2 Charger Charging time 6 hours to 80 6 to 14 to 100 6 hours to 80 6 to 14 to 100 Power source 120 240 VAC 120 240VAC...

Страница 38: ...claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipmen...

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