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Parts

311596A

Parts

ti9002a

Ref.
No.

Part No. Description

Qty

120361 CONTROL, variable frequency,

200-240 Vac

120362 CONTROL, variable frequency,

380-480 Vac

120363 RESISTOR, braking; 37.5 ohms;

100W; for 200-240 Vac VFD; not
shown

120364 RESISTOR, braking; 75 ohms;

50W; for 380-480 Vac VFD; not
shown

120367 MODULE, VFD applications

Содержание 15J753

Страница 1: ...ad all warnings and instructions in this manual Save these instructions 311596A Instructions Variable Frequency Drive ti9002a UNIDRIVE Information Unidrives are manufactured by Control Techniques Corp...

Страница 2: ...o Plus Software Update 24 Configure the Ethernet Card 25 Install the Computer Software 26 Connect the VFD to the PC 26 Run Screen 28 Advanced Options Screen 30 BPR Production Flow Screen 30 Data Loggi...

Страница 3: ...following approval agencies Glossary of Terms ID ID Plate Viewed from Above ti8912a E P 2 1 6 0 First Digit Second Digit Third Digit Fourth Digit Fifth Digit Sixth Digit Power Source Equipment Style M...

Страница 4: ...D software mimics the effect of a camshaft constantly adjusting motor speed to keep steady fluid flow and achieve minimal pressure variation The output shaft of the gearbox and the connecting rods exp...

Страница 5: ...t P N 15J755 contains PCB and sensors necessary to run Graco programmed VFD and take advantage of low flow and pressure fluctuations delivery by Graco software Local I O Box P N 120373 allows the oper...

Страница 6: ...e are controlled by Graco software Do not try to reconfigure VFD parameters to operate outside of the Graco design described in this manual Doing so can cause system malfunction Parameters are control...

Страница 7: ...ontrol Techniques for the full list VFD Control Buttons Fwd Rev U not active in this application Stop Reset V Start I green not active in this application Mode M black used to change between the dis p...

Страница 8: ...arrow keys will allow you to navigate within the submenus c Press the Left or Right arrow keys until you reach menu 20 Number 20 00 should be flash ing on a screen d Press the Up or Down arrow keys un...

Страница 9: ...ntification plate for necessary information a Pr 5 06 Rated Frequency b Pr 5 07 Motor Rated Current c Pr 5 08 Rated Load RPM Rated Speed d Pr 5 09 Rated Voltage e Pr 5 10 Rated Power Factor f Pr 5 11...

Страница 10: ...If pressure sensor is part of the system EPX1XX Fourth Digit 1 calibration information is printed on the label located on the circuit board cover If the system was purchased without a Circuit System K...

Страница 11: ...5 1 English gallons per minute gpm Pr 20 15 0 The Pr 20 15 selection affects only the flow measure ment displayed in Pr 20 17 It is not used by any sys tem s functions 8 Speed Potentiometer Enable Dis...

Страница 12: ...tal parameter alter ation 1 Disconnect power to the VFD 2 Remove all solutions modules from the VFD AppsLite and Ethernet Reconnect power 3 Navigate to Pr 0 00 and set its value to 1244 4 Press the re...

Страница 13: ...sition of the switch disables jogging and closed position of the switch Pin 29 connected to common enables jogging Operation To initiate Jog mode press and hold the jog button Jog mode will stay activ...

Страница 14: ...5V indicates that Sleep Mode is enabled Pr 20 18 is a Sleep Mode control parameter with the fol lowing configuration Pr 20 18 0 Sleep Mode disabled Pr 20 18 1 Sleep Mode enabled BPR Production Sleep m...

Страница 15: ...w Rate Monitoring The average flow is displayed in Pr 20 17 Pr 20 15 is a control parameter that allows the user to choose units for measuring flow If Pr 20 15 is set to 0 then units are English and f...

Страница 16: ...0cc 1 62gpm 162 1000cc 12 0gpm 120 No 20 07 Low Pressure Alarm Setting 150 psi Calibration parameter 0 2000cc 300 psi 1500cc 350 psi 1000cc 460 psi Yes 20 08 Low Pressure Alarm Enable 0 Disable 1 Enab...

Страница 17: ...on minor Indicator 20 24 Average Motor Current A Indicator 20 25 Keypad Run Stop Command 0 Disable keypad run stop control 1 Motor Stop Command same as Pr 6 42 193 2 Motor Run Command same as Pr 6 42...

Страница 18: ...ower size for longer than 30 seconds system Trip 44 will shut the system down System pressure limits are as follows 2000cc lower 250 psi 1500cc lower 330 psi 1000cc lower 460 psi Running the Pump Secu...

Страница 19: ...e sent via Modbus Refer to SM Ethernet User Guide Control Techniques for more information on Modbus control Control word Pr 6 42 commands Run command 195 Stop command 193 Refer to Unidrive SP User Gui...

Страница 20: ...in 28 is grounded Com mon ground is available at VFD pins 1 3 11 21 23 and 30 Enter desired flow into Pr 20 05 as follows 1 Determine desired flow for example 12 gallons per minute gpm 2 Multiply desi...

Страница 21: ...Power is applied to the motor while Secure Disable circuit is disconnected normally closed switch is open It is therefore recommended to connect Secure Disable circuit normally closed switch is closed...

Страница 22: ...nter Sensor is not detected 1 Verify that output shaft is turning If trip is active enable Secure Disable reset the trip and restart the pump to verify if it is running 2 Verify all of the wiring 3 Ve...

Страница 23: ...motor wiring 4 Disconnect lowers and try running just the motor and gearbox 49 Runtime Trip 1 Reset the system see directions on page 21 2 Cycle power 3 Perform Complete System Reload page 12 50 Pres...

Страница 24: ...s are required to update E Flo Plus software PC Control Techniques Communication Cable PC to drive Communications Cable RS232 RS485 converter with 9 pin D shell and RJ45 connectors Control Techniques...

Страница 25: ...re the Ethernet Card 1 Go to Start Control Panel 2 Select Network Connections 3 Select the icon for the network connection you will be using to communicate with the VFD right click on the icon and sel...

Страница 26: ...ftware Load the supplied CD into your computer and follow the software installation instructions as they appear on the screen Once the installation is complete select E Flo Plus from the Windows Start...

Страница 27: ...IG 15 Check the boxes next to each connected drive 6 Select Save Settings and then select Open Selected Pumps Multiple run windows should now appear To connect to each drive the IP Address of each dri...

Страница 28: ...o run or stop the pump To run the pump press RUN The button display will change to RUNNING and the STOPPED button dis play will change to STOP To stop the pump press STOP The button display will chang...

Страница 29: ...ding Speed Control To access Advanced Data Logging Power Monitor Screens To reset Batch Counter Fluid Pressure Flow Rate CPM Rate Batch Counter Cycle Count RUN Status Button STOP Status Button PARK ON...

Страница 30: ...ng Set desired trend time 1 to 5 seconds or 1 to 5 minutes BPR Mode Select Manual or Auto Setup as applicable If Auto Setup is selected the BPR Timer Screen is dis played See FIG 20 CAM CAM CAM is the...

Страница 31: ...trip if desired Set size of lower Set flow ramp rate Reset batch counter Return to Run Screen Set BPR Mode Set Trend Time Record of Trips Drive Status Messages Selecting the Auto Setup displays the B...

Страница 32: ...ow Min Speed 10 04 Regenerating 10 10 Drive at Zero Speed 10 03 Direction Running True 10 14 DRIVE WARNINGS MESSAGES Drive Warning 10 19 There is an active drive alarm 10 18 10 17 or 10 12 Over Temper...

Страница 33: ...nges 1 Press Start Data Logging button 2 Default filename is LogFile CSV Enter the desired filename 3 Pressing Start Data Logging will begin logging and indicator will start moving 4 Press Stop Data L...

Страница 34: ...n Hz Amps and horsepower To zoom in on the graphs select one of the sliders on an axis and slide it toward the other on the same axis Press Clear button to restart graph information FIG 22 Power Monit...

Страница 35: ...he system to 250 275 psi b Keep the system pressurized and ensure that pressure does not fluctuate c Take a pressure reading from the calibration instrument and make a record of it d Navigate to Pr 20...

Страница 36: ...System Electrical Diagrams FIG 23 shows components which must be installed in a non hazardous location FIG 24 shows components approved for installation in a hazardous location FIG 23 System Wiring S...

Страница 37: ...System Electrical Diagrams 311596A 37 FIG 24 System Wiring Schematic Hazardous Location SEE DETAIL BELOW SEE ABOVE...

Страница 38: ...0361 CONTROL variable frequency 200 240 Vac 1 120362 CONTROL variable frequency 380 480 Vac 1 2 120363 RESISTOR braking 37 5 ohms 100W for 200 240 Vac VFD not shown 1 120364 RESISTOR braking 75 ohms 5...

Страница 39: ...Mounting Hole Diagrams FIG 25 230V VFD Mounting Holes 0 256 in 6 5 mm diameter mounting holes 13 29 in 337 6 mm 4 17 in 105 9 mm FIG 26 460V VFD Mounting Holes 0 256 in 6 5 mm diameter mounting holes...

Страница 40: ...airs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCL...

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