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Local codes often require a disconnect switch located near the
unit; do not install the switch on the unit.  Refer to the installa-
tion instructions supplied with the indoor furnace/air handler for
specific wiring connections and indoor unit configuration.  Like-
wise, consult the instructions packaged with the thermostat
for mounting and location information.

Overcurrent Protection

The following overcurrent protection devices are approved for
use.

Time delay fuses

HACR type circuit breakers

These devices have sufficient time delay to permit the motor-
compressor to start and accelerate its load.

Three Phase Compressor Rotation

Use care when handling scroll compressors. Dome temp-
eratures could be hot.

CAUTION

Three phase compressors are power phase dependent and can
rotate in either direction.

Verify proper rotation for three phase compressors by ensuring
the suction pressure drops and discharge pressure rises when
the compressor is energized. 

NOTE: 

 When operated in re-

verse, a three phase scroll compressors is noisier and its cur-
rent draw substantially reduced compared to marked values.

To correct, disconnect power and switch any two leads at the
unit contactor and re-observe.

High Voltage Connections

Route power supply and ground wires through the high voltage
port and terminate in accordance with the wiring diagram pro-
vided inside the control panel cover.

Low Voltage Connections

Condensing unit control wiring requires 24 Volt minimum, 25VA
service from the indoor transformer.  Route control wires through
the low voltage port and terminate in accordance with the wir-
ing diagram provided inside the control panel cover.

Single-Stage Thermostat

with Two Low Voltage Wires to Remote

System Start Up

POSSIBLE REFRIGERANT LEAK
To avoid a possible refrigerant leak, open the service 
valves until the top of the stem is 1/8” from the retainer.

CAUTION

When opening valves with retainers, open each valve only until
the top of the stem is 1/8” from the retainer. To avoid loss of
refrigerant, DO NOT apply pressure to the retainer. When open-
ing valves without a retainer remove service valve cap and in-
sert a hex wrench into the valve stem and back out the stem
by turning the hex wrench counterclockwise. Open the valve
until it contacts the rolled lip of the valve body.

NOTE: 

These are not back-seating valves. It is not necessary

to force the stem tightly against the rolled lip.

The service valve cap is the secondary seal for the valves and
must be properly tightened to prevent leaks. Make sure cap is
clean and apply refrigerant oil to threads and sealing surface
on inside of cap. Tighten cap finger-tight and then tighten addi-
tional 1/6 of a turn (1 wrench flat), or to the following specifica-
tion,  to properly seat the sealing surfaces.

1. 3/8” valve to 5 - 10 in-lbs

2. 5/8” valve to 5 - 20 in-lbs

3. 3/4” valve to 5 - 20 in-lbs

4. 7/8” valve to 5 - 20 in-lbs

Do not introduce liquid refrigerant from the cylinder into the
crankcase of the compressor as this may damage the
compressor.

POSSIBLE REFRIGERANT LEAK
To avoid a possible refrigerant leak, open the service 
valves until the top of the stem is 1/8” from the retainer.

CAUTION

NOTICE

REFRIGERANT MUST BE ADDED TO THE SYSTEM AFTER
EVACUATION IS COMPLETE.

REFRIGERANT UNDER PRESSURE!

 

• Do not overcharge system with refrigerant.
• Do not operate unit in a vacuum or at negative pres-
  sure.
Failure to follow proper procedures may cause 
property damage, personal injury or death.

WARNING

1. Add refrigerant amount for the unit being installed.

 See

unit rating plate for initial charge.

2. Set thermostat to call for cooling.  Check indoor and out-

door fan operation and allow system to stabilize for 10
minutes for fixed orifices and 20 minutes for expansion
valves.

Содержание IO-402K

Страница 1: ...it upright laying the unit on its side or top may cause equipment damage Shipping damage and subse quent investigation is the responsibility of the carrier Verify the model number specifications elect...

Страница 2: ...not shift or settle To reduce the possibility of sound transmission the foundation slab should not be in contact with or be an integral part of the building foundation Ensure the foundation is suffici...

Страница 3: ...ooling Service Manual or TP 106 Long Line Set Application R 22 or contact your distributor for assistance Cond Unit Tons Suct Liq Suct Liq Suct Liq 1 1 2 5 8 1 4 3 4 3 8 3 4 3 8 2 5 8 1 4 3 4 3 8 3 4...

Страница 4: ...dents Any other condition increases the chance of a refrigerant leak 2 Sweep the refrigerant line with nitrogen or inert gas dur ing brazing to prevent the formation of copper oxide in side the refri...

Страница 5: ...ring this period If the pressure rises to 1000 microns or less and remains steady the system is considered leak free proceed to startup 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 0 1 2 3 4 5 6 7...

Страница 6: ...a possible refrigerant leak open the service valves until the top of the stem is 1 8 from the retainer CAUTION When opening valves with retainers open each valve only until the top of the stem is 1 8...

Страница 7: ...OR OTHER PENALTIES Operating the compressor with the suction valve closed may cause serious compressor damage CAUTION Final Charge Adjustment The outdoor temperature must be 60 F or higher Set the ro...

Страница 8: ...25 n a 435 n a 445 n a 475 n a 500 n a 525 n a 550 n a 575 n a 600 n a 625 n a SATURATED LIQUID PRESSURE TEMPERATURE CHART SUCTION PRESSURE SATURATED SUCTION TEMPERATURE F PSIG R 22 50 26 52 28 54 29...

Страница 9: ...essure to stabilize 2 Temporarily install thermometer on liquid small line near liquid line service valve with adequate contact and insu late for best possible reading 3 Check subcooling and superheat...

Страница 10: ...it Test Control Circuit with Voltmeter Low Voltage Test Voltage Faulty Evaporator Fan Motor Repair or Replace Shorted or Grounded Fan Motor Test Motor Windings Improper Cooling Anticipator Check Resis...

Страница 11: ...11 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 12: ...airflow If cleaning of the outdoor coil becomes necessary hire a qualified servicer Inexperienced people could easily puncture the tubing in the coil Even a small hole in the tubing could eventually c...

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