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10

Troubleshooting Information

For detailed service information refer to the Remote Condensing Unit Service manual.

Complaint

Unsatisfactory 

Cooling

POSSIBLE CAUSE

DOTS IN ANALYSIS

GUIDE INDICATE

"POSSIBLE CAUSE"

SY

M

P

T

O

M

Sy

s

tem

 wi

ll 

not s

ta

rt

C

o

mpr

e

sso

w

ill

 no

t star

t -

 fan

 r

u

ns

Co

mpr

e

s

s

o

and C

onden

s

e

r F

an w

ill

 not s

tar

t

Ev

apor

at

or

 fan w

ill

 not s

tar

t

Co

ndens

er

 fan w

ill

 not s

tar

t

Co

mpr

e

s

s

o

run

s

 -

 goes

 off on o

v

er

lo

a

d

C

o

m

p

re

sso

cycl

e

s

 o

n

 o

v

e

rl

o

a

d

Sy

s

tem

 r

uns

 c

o

nti

n

u

ous

ly

 -

 l

it

tl

e c

o

ol

in

g

T

oo c

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ol

 an

d then 

too w

a

rm

No

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a

rm

 da

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Ce

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n a

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s

 to c

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her

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 to w

a

rm

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m

p

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s

s

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r is

 n

o

is

y

L

o

w

 su

ct

io

n

 p

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ssu

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Low

 head

 pr

es

s

u

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H

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 su

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Test Method

Remedy

Power Failure

Test Voltage

Blown Fuse

Impact Fuse Size & Type

Loose Connection

Inspect Connection - Tighten

Shorted or Broken Wires

Test Circuits with Ohmmeter

Open Overload

Test Continuity of Overloads

Faulty Thermostat

Test Continuity of Thermostat and Wiring

Faulty Transformer

Check Control Circuit with Voltmeter

Shorted or Open Capacitor

Test Capacitor

Internal Compressor Overload Open

Test Continuity of Overload

Shorted or Grounded Compressor

Test Motor Windings

Compressor Stuck

Use Test Cord

Faulty Compressor Contactor

Test Continuity of Coil and Contacts

Faulty Fan Relay

Test Continuity of Coil and Contacts

Open Control Circuit

Test Control Circuit with Voltmeter

Low Voltage

Test Voltage

Faulty Evaporator Fan Motor

Repair or Replace

Shorted or Grounded Fan Motor

Test Motor Windings

Improper Cooling Anticipator

Check Resistance of Anticipator

Shortage or Refrigerant

Test For Leaks, Add Refrigerant

Restricted Liquid Line

Replace Restricted Part

Undersized Liquid Line

Replace Line

Undersized Suction Line

Replace Line

Not Enough Air across Indoor Coil

Speed Blower, Check Duct Static Pressure

Too Much Air across Indoor Coil

Reduce Blower Speed

Overcharge of Refrigerant

Recover Part of Charge

Noncondensibles

Recover Charge, Evacuate, Recharge

Recirculation of Condensing Air

Remove Obstruction to Air Flow

Infiltration of Outdoor Air

Check Windows, Doors, Vent Fans, Etc.

Improperly Located Thermostat

Relocate Thermostat

Air Flow Unbalanced

Readjust Air Volume Dampers

System Undersized

Refigure Cooling Load

Broken Internal Parts

Replace Compressor

Broken Valves

Test Compressor Efficiency

Inefficient Compressor

Test Compressor Efficiency

High Pressure Control Open

Reset and Test Control

Unbalanced Power, 3PH

Test Voltage

Wrong Type Expansion Valve

Replace Valve

Expansion Valve Restricted

Replace Valve

Oversized Expansion Valve

Replace Valve

Undersized Expansion Valve

Replace Valve

Expansion Valve Bulb Loose

Tighten Bulb Bracket

Inoperative Expansion Valve

Check Valve Operation

Loose Hold-down Bolts

Tighten Bolts

No Cooling

System 

Operating 

Pressures

NOTICE

UNITS WITH ROTARY OR RECIPROCATING COMPRESSORS AND NON-BLEED
TXV’S REQUIRE A HARD START KIT.

Содержание IO-402K

Страница 1: ...it upright laying the unit on its side or top may cause equipment damage Shipping damage and subse quent investigation is the responsibility of the carrier Verify the model number specifications elect...

Страница 2: ...not shift or settle To reduce the possibility of sound transmission the foundation slab should not be in contact with or be an integral part of the building foundation Ensure the foundation is suffici...

Страница 3: ...ooling Service Manual or TP 106 Long Line Set Application R 22 or contact your distributor for assistance Cond Unit Tons Suct Liq Suct Liq Suct Liq 1 1 2 5 8 1 4 3 4 3 8 3 4 3 8 2 5 8 1 4 3 4 3 8 3 4...

Страница 4: ...dents Any other condition increases the chance of a refrigerant leak 2 Sweep the refrigerant line with nitrogen or inert gas dur ing brazing to prevent the formation of copper oxide in side the refri...

Страница 5: ...ring this period If the pressure rises to 1000 microns or less and remains steady the system is considered leak free proceed to startup 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 0 1 2 3 4 5 6 7...

Страница 6: ...a possible refrigerant leak open the service valves until the top of the stem is 1 8 from the retainer CAUTION When opening valves with retainers open each valve only until the top of the stem is 1 8...

Страница 7: ...OR OTHER PENALTIES Operating the compressor with the suction valve closed may cause serious compressor damage CAUTION Final Charge Adjustment The outdoor temperature must be 60 F or higher Set the ro...

Страница 8: ...25 n a 435 n a 445 n a 475 n a 500 n a 525 n a 550 n a 575 n a 600 n a 625 n a SATURATED LIQUID PRESSURE TEMPERATURE CHART SUCTION PRESSURE SATURATED SUCTION TEMPERATURE F PSIG R 22 50 26 52 28 54 29...

Страница 9: ...essure to stabilize 2 Temporarily install thermometer on liquid small line near liquid line service valve with adequate contact and insu late for best possible reading 3 Check subcooling and superheat...

Страница 10: ...it Test Control Circuit with Voltmeter Low Voltage Test Voltage Faulty Evaporator Fan Motor Repair or Replace Shorted or Grounded Fan Motor Test Motor Windings Improper Cooling Anticipator Check Resis...

Страница 11: ...11 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 12: ...airflow If cleaning of the outdoor coil becomes necessary hire a qualified servicer Inexperienced people could easily puncture the tubing in the coil Even a small hole in the tubing could eventually c...

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