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ISTRIBUTOR

3010

NSTALLATION

SE AND

AINTENANCE

ENG

21 / 28

10991838

0.02

04.02.2021

VI.g Pressure relief valve



Check, using the pressure gauge of the power unit, the correct overpressure valve calibration:

Open the pressure gauge tap (6) and move upward the car.

During the upward slowly close the shut-off valve (R/S)

Check that the valve limits the pressure to the required value
(140÷170% of max static pressure – EN81-20 5.9.3.5.3.2 /3).

- If the operating pressure is incorrect, adjust the valve according to the instructions of the

§4.1.1.

VI.h Manual lowering valve



Check that by pressing or by electrically activating the Manual lowering valve(s) the car moves
downwards

VI.i Filters



Verify the filters of the valve and main filter (FIL) of the silencer (if installed) and if is necessary
clean them.

VI.j Hand pump



Check that, with the shut-off valve (R/S) closed, using the hand pump, the overpressure valve
(VS) intervene

4.3.1

STANDARD TIGHTENING TORQUES

Friction coefficient = 0,15. Values in Nm.

LASS

M10

M12

M14

M16

M18

M20

M24

5.8

0,8

1,83

3,62

6,2

15,2

130

179

254

438

8.8

1,21

2,78

5,5

9,5

127

198

283

402

809

LASS

M27

M30

M32

M36

M38

M41

M46

M50

M55

M60

M65

M70

5.8

649

880

1195

1534

1994

2464

3085

4258

5978

7428

8935 10445

8.8

1201

1628

2216

2840

3697

4554

5712

7888 11075 13785 16572 19359

4.4

DISPOSAL OF MATERIALS

The system contains recyclable materials. Do not disperse them in the environment but

collaborate in recycling (Directive 2006/66/EC).

In particular:

PET

(polyethylene terephthalate)

, PE

(high and low density polyethylene)

PVC

(Polyvinyl Chloride)

, PS

(Polystyrene)

ABS

(Acrylonitrile Butadiene Styrene)

Paper, Iron, Aluminium, Wood, Glass

In addition, the following materials, when replaced, must not be dispersed in the environment but

must be delivered to authorized collection centres, manufacturers or specialized and preferably
certified companies

The fluid

The power unit, the jack, the pipes, the machine

Electrical and electronic equipment, batteries and / or accumulators, lamps. (RAEE)

Содержание GreenLift 3010 2CH A3

Страница 1: ...nda Certificata UNI EN ISO 9001 0 02 ENG 1 0 9 9 1 8 3 8EN SELL TECH WORK CUST USER English ORIGINAL INSTRUCTIONS MIUM 3010 MANUAL INSTALLATION USE AND MAINTENANCE DISTRIBUTOR 3010 2CH A3 AVAILABLE WITH TANKS GL GL DRY GLCOMPACT F1 F1 DRY T2 MRL H MRL T SYSTEM NR INSTALLER ...

Страница 2: ... floor that is not the lowest floor may cause safety problems to the system and to the passengers RESPONSIBILITY AND VALIDITY OF THE WARRANTY GMV Spa declines any responsibility for damages caused by the use of this product in an improper or different way than the one for which it is intended In order to preserve the safety and validity of the product warranty Do not use parts or spare parts that ...

Страница 3: ...THE SE1 AND SE2 CONTACTS 2CH S 12 2 4 3 CONNECTION MOTOR PUMP AND ACCESSORIES 12 2 4 4 SLOWDOWN DISTANCES AND MAGNETS 12 2 5 CONNECTION OF HYDRAULIC PIPES 13 2 5 1 CONNECTION WITH HOSE 13 2 5 2 CONNECTION WITH A RIGID PIPE 13 3 ADJUSTMENTS CHECKS AND TESTS 14 3 1 JACKS ADJUSTMENTS 14 3 1 1 RUPTURE VALVE 14 3 2 DISTRIBUTOR ADJUSTMENTS 14 3 2 1 ADJUSTMENT OF THE MAXIMUM PRESSURE VALVE VS 14 3 2 2 AD...

Страница 4: ...ion purposes For any data that is not given in this document reference should be made to the documentation attached to each component To guarantee the constant safety of the product only original parts or spares should be used unless they are approved by GMV Spa beforehand GMV Spa accepts no responsibility in the event the instructions given herein are not adhered to Information and support FLUID ...

Страница 5: ...nd installation of lifts Lift for the transport of persons and goods Part 20 Passengers and goods passenger lifts EN 81 50 Safety rules for the construction and installation of lifts Examinations and tests Part 50 Design rules calculations examinations and tests of lift components EN 12015 Electromagnetic compatibility Product family standard for lifts escalators and moving walkways Emission EN 12...

Страница 6: ... the required installation and or maintenance operations to be carried out safely The valves must be kept in good operating condition in accordance with the regulations To obtain this result regular maintenance must be carried out which guarantees in particular the safety of the installation It is recommended to thoroughly clean all hydraulic components as well as the pipes and fittings before mou...

Страница 7: ... lifts for persons and goods in accordance with the environmental directive 2006 118 CE Thanks to its flash point above 300 C compared to the 140 C of the traditional mineral oil it is safer and reduces the risk of fire 1 3 HOW THE 3100 2CH A3 SYSTEM WORKS For the normal operation of the system in upward The VMP 2CH or 2CH S solenoid valve must be initially energized for about 1s and remain de ene...

Страница 8: ... OPERATIONS ATTENZIONE During the installation never exclude the safety devices and never connect the motor pump directly to the power supply 2 1 HYDRAULIC CONNECTIONS 2 1 1 OVERALL DIMENSIONS 2 1 1 1 DISTRIBUTOR 1 2 1 2 INPUT AND OUTPUT POWER UNIT SIDE 2 1 2 1 DISTRIBUTOR 1 E 1 PAM IN 1 G OUT G OUT M8 ...

Страница 9: ...02 04 02 2021 2 2 HYDRAULIC CIRCUITS 2 2 1 DISTRIBUTOR 3010 2CH A3 Legend See appendix 1 2 2 1 1 UPWARD AND DOWNWARD GRAPH On Powered Off Not powered M Motor pump VMD Downward solenoid valve VML Levelling solenoid valve VMP 2CH Up Down solenoid valve 2 2 1 2 HYDRAULIC SCHEME ...

Страница 10: ...91838 EN 0 02 04 02 2021 2 2 2 DISTRIBUTOR 3010 2CH A3 S Legend See appendix 1 2 2 2 1 UPWARD AND DOWNWARD GRAPH On Powered Off Not powered M Motor pump VMD Downward solenoid valve VML Levelling solenoid valve VMP 2CH Up Down solenoid valve 2 2 2 2 HYDRAULIC SCHEME ...

Страница 11: ...nd to the solenoid valves and or to the motor pump unit The system must be reset only by authorized and properly trained personnel 2 4 2 HOW THE SE1 AND SE2 CONTACTS WORK The 3010 2CH A3 distributor is equipped with two contacts SE1 and SE2 to control the closing of the shutters VRP piloted by the VMD solenoid valve SE1 and VB piloted by the solenoid valve VMP 2CH or 2CH S SE2 The closing and the ...

Страница 12: ... motor and the installed accessories eg fluid heater fluid thermostat motor thermistors etc following the instructions of the power unit tank manual in accordance with the electrical characteristics of the system 2 4 4 SLOWDOWN DISTANCES AND MAGNETS Rated speed VN m s 0 30 0 40 0 50 0 60 0 70 0 80 0 90 1 00 Upward C E DRAL S m 0 25 0 35 0 45 0 60 0 80 1 00 Downward G I DRAL D m 0 35 0 45 0 55 0 70...

Страница 13: ...ing ring is inserted as indicated in image Ensure that the terminal connection is well fixed on the silencer Clean and lubricate the threading and the connection seat with a slight oil veil Insert the pipe into the cone at 24 up to lay it on the stop limit of the cone itself Screw thoroughly the gear by hand until it is felt that the cutting gear lays perfectly to the nut Then screw the nut using ...

Страница 14: ...AN If the value matches the one required by the documentation supplied with the system 140 of the maximum static pressure EN81 20 5 9 3 5 3 2 go to point 11 If the value does not match the one required 6 Loose and remove the protection cap of the adjustment screw on the safety valve 1 7 Loose the counter nut of the screw 1 Tighten the screw 1 CW to increase intervention pressure Loose the screw 1 ...

Страница 15: ...ed refer to the following procedure 1 Move the lift to the upper floor 2 Loose and remove the protection cap of the high speed adjustment screw 8 3 Loose the counter nut of the screw 8 Tighten the screw 8 CW until you heard that the fluid drains into the tank 4 When the noise of the fluid is heard loose the screw 8 by 1 turn to stop the fluid discharge into the tank 5 Tighten the counter nut of th...

Страница 16: ...2 Close the shut off valve R S the lever must be at 90 with respect to the pipe directed to the piston 3 Press the manual lowering push button ML until the pressure decrease stops 4 Verify on the pressure gauge MAN that the pressure is about 5 bar If the pressure is 5 bar go to point 6 if it is lower than 5 bar or the ram do not move down go to point 5 5 Adjustment Open the shut off valve R S Loos...

Страница 17: ...lows 35 x 2 3 80 5 For this example the pressure gauge should indicate 80 5 bar 3 2 9 REMOTE HAND PUMP FILLING For correct and safe working of the remote hand pump please refer to the following procedure 1 Verify that the end of the suction pipe on the power unit side nylon is under the oil level the suction pipe fitting and the locknut are properly connected and tightened 2 Loose the air bleeder ...

Страница 18: ...NTENDED MOUVEMENT EN81 20 6 3 13 ATTENTION The 3010 distributor is able to control the unintended movement of the car Perform these tests only after carrying out the previous ones To check the correct behaviour of the devices against unintended movement it is necessary to check that the control panel and the system work in compliance with EN81 20 5 6 7 3 3 4 1 PRELIMINARY REQUIREMENTS As required ...

Страница 19: ... The numbering of the chapters is not in sequence because it refers to the complete list of control operations as listed in the GREEN LIFT SYSTEM MAINTENANCE MANUAL Legend Verify by visual examination that the component has characteristics that meet the required requirements Verify by testing checking that the component performs the required function Verify by using measuring instruments that the ...

Страница 20: ...t the pressure level on the manometer MAN is zero Close the pressure gauge tap 6 and open the shut off valve R S VI d Pressure gauge tap Check the seal of the EN81 pressure gauge shut off as follow Close the shut off valve R S and open the pressure gauge tap 6 Fully discharge the pressure by pressing the push button on the valve VMD Close the pressure gauge tap 6 and open the shut off valve R S Ch...

Страница 21: ...ene 4 3 1 STANDARD TIGHTENING TORQUES Friction coefficient 0 15 Values in Nm CLASS M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M24 5 8 0 8 1 83 3 62 6 2 15 2 30 52 83 130 179 254 438 8 8 1 21 2 78 5 5 9 5 23 46 79 127 198 283 402 809 CLASS M27 M30 M32 M36 M38 M41 M46 M50 M55 M60 M65 M70 5 8 649 880 1195 1534 1994 2464 3085 4258 5978 7428 8935 10445 8 8 1201 1628 2216 2840 3697 4554 5712 7888 11075 1378...

Страница 22: ...The VMD coil is powered Verify why the control panel does not disconnect the VMD coil power supply Set the control panel mode to disconnect the coil when the car is parked at floor The VMD cursor does not close properly Check that the ball closes and moves correctly inside its seat no fluid leakages Clean both if necessary The non return valve VRP does not close correctly Put the system into the z...

Страница 23: ...f the VMP The VMD solenoid valve does not open No power supply to the coil of the VMD Check the wires and connections to the coil of the VMD The coil of the VMD is faulty Replace the coil The slider of the VMD is locked in the closed position Check that the mobile core moves correctly inside its seat Clean both if necessary The VRFP valve stay open The slider of the VRFP is locked in the open posi...

Страница 24: ...SMA solenoid valve check the cleanliness of the seal seats and the good condition of the ball Check the sliding of the emergency lowering button ML The non return valve VRP Turn off the power and close the shut off valve R S Remove the VRP spool and check the cleanliness of the seal seats If the gasket is damaged and or worn replace it Reassemble the spool checking that it slides well into its sea...

Страница 25: ...uid thermostat D Downward signal TT Temperature transducer DAL Auxiliary levelling device UP Up Upward starting command NGV card output to control panel DIR Direct V0 Speed rated V1 Speed intermediate DN Downward V2 Speed inspection ISP Fitting for EN Inspection pressure gauge V3 Speed fine levelling J Jack VB Main flow adjustment valve J 1 1 Direct Jack 1 1 VC Rupture valve K Non return valve VMD...

Страница 26: ...ENG DISTRIBUTOR 3010 INSTALLATION USE AND MAINTENANCE 26 28 10991838 EN 0 02 04 02 2021 3010 2CH A3 3010 2CH S A3 ...

Страница 27: ...DISTRIBUTOR 3010 INSTALLATION USE AND MAINTENANCE ENG 27 28 10991838 EN 0 02 04 02 2021 ...

Страница 28: ...ATURE FLUIDODINAMICHE E COMPONENTI PER ASCENSORI GMV SPA VIA DON GNOCCHI 10 20016 PERO MILANO ITALY TEL 39 02 33930 1 FAX 39 02 3390379 STRADA PER BIANDRATE 110 112 28100 NOVARA ITALY TEL 39 0321 677611 FAX 39 0321 677690 HTTP WWW GMV IT E MAIL INFO GMV IT FILE X3010 A3 MIUM 10991838EN 1 00 DOCX J8 ...

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