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Laminating method (Singside Lamination)

Laminating Procedure

Warning

The film is so heavy that more than 2 people are required to work. It might be the cause of
damage.

▶ 1st step : Film Installation

▶ Refer to the position in Page 14 "Roller Pressure Adjustment Knob"
▶ Adhesive of laminating film can be pushed out to both end part of film. Since this is general phenomenon of hot laminating, the roller 

cleaning is required after completing lamination.

19

18

Insert 3" Black Core in shaft like picture.

Fix the Core with bolt in appropriate
position, subject to film width.

Insert the laminating film in film shaft.

Film become installed as it is in picture.

Fix the film shaft in the holder like picture.

In inserting Core, the sawteeth is installed in
reverse direction of unwinding.

1. Insert the paper between upper/lower roller. 2. Get the inserted papers passed through the

Decurling bar and Idle roller.

3. Pass the upper film through the idle roller
and hold it upward.

4. Attach the paper to the upper film.

5. Drop Roller Pressure Adjustment Lever
like picture.

6. Turn Speed Adjustment Knob to
SINGLE SIDE.

7. Press the adjustment button of paper
length for the length input.

8. Press RUN button and begin the
lamination. The paper overlap is 3mm.

9. When the paper overlapping part is located
between Perforator and Bursting SubRoller, press
BURST N switch and start bursting.

▶ Refer to the page 20 "Lamination Guide" for laminating temperature and speed. 
▶In case that the paper width is narrower than that of laminating film, the adhesive might contaminate the lower roller. Possibly set paper 

width wider than that of film

▶ When the roller stops, place the roller's pressure adjustment know on preheat/standby. It is to prevent the damage of roller.
▶ Set the temperature of lower hot roller at "0 ℃". It is to prevent the contamination and damage of roller.

Lamination Guide

▶  When the roller temperature reaches the set point, take a test operation for checking the setting condition and laminating condition

▶ Checkpoint in Test Operation

1. Overlap of paper : 3~5mm is ideal.
2. Decurling State : Make adjustment with the Decurling Adjustment Knob by checking the curling degree of paper.
3. Laminating State : Confirm the pressure and temperature condition in various range.
4. Bursting : Check the movement of Perforator and the operation point of bursting roller.

1.  Do not leave the paper pass the rollers.  It may not pass through the rollers easily.
2.Sudden stop can leave any mark on laminating paper.
3. Usually, thicker the paper and film, slower the speed and higher the temperature.
4. Thinner the paper and film, faster the speed and lower the temperature.

5. If it is to be sure for laminating, in advance, do lamination with the similar paper or goods in the appropriate temperature 

for finding a suitable temperature and speed. 

6. It might be cause of machine malfunction if the other films not made by GMP are used.
7. If the paper is fed rightly into the feeding part, it is the cause of crease.
8. When the lamination results in the haziness of paper due to bad bonding, lower the speed one step or lower thetemperature.

Condition for laminating

Содержание SURELAM-PRO540HR

Страница 1: ...d retain it for the future reference USER S GUIDE LEADERS IN LAMINATION TECHNOLOGY www gmp com Copyright GMP 2006 All rights reserved Reproduction by any means of any image in this catalogue is prohibited without the prior consent of GMP and its authroized agent SURELAM PRO540HR ...

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Страница 3: ...emperatureofmachinesurface Whiletheoperatingmachine Usershouldavoidtouchinglaminatedfilmorsurfaceofmachine Childrencanhaveaburn Longhair Necktie Pendentshouldbekeptawayfromlaminatingfeedingzone Itcanrollintothe machine Avoidusingmachineexceptlaminatingpurpose Otherwise itcancauseanaccidentormachine brokedown Duringlaminating pleasekeeptidyaroundthemachine Keepgearsandchainsfreeofallmaterials Donot...

Страница 4: ...uirement GMPLaminatorproducedbyclosequalityinspection Readuser smanualcareful andsavethismanualforlateruse InserttheEnclosedAirHoseintothecompressor InserttheAirHoseintothemachine Pullthecapafterpowersupplyisconnectedtothe compressor Pushasshowninthepicture Werecommendthecompressorisinstalledoutside Ifitisinstalledinsidethelamitable hottemperature canaffectthemachine Dryfilterhastobecleanedeveryda...

Страница 5: ...lm Paper Guide Stacking Table Support Stacking Table Stacking Guide Emergency Switch Cutting Support Caster Bursting Roller Air Inlet Power Switch Perforator Upper hot roller temperature display window Lower hot roller temperature display window Job display ramp Roller heating display window Upper hot roller temperature setting button Lower hot roller temperature setting button Speed setting butto...

Страница 6: ...gButton Itsetsrevolutionspeedofrollers Rollerrevolutionspeedcanbecontrolledfrom1to9step PaperLengthSettingButton ButtonforPaperLengthSetting PaperLengthshowsthecuttingtimingofthecuttingroller SettingRangeforcuttingtimingis210 1100 SettingvalueshouldbesametoRealPaperLength Operation StopButton Itturnrollersandstoprevolutionofrollers PressingSTOPbuttonmakesturningrollerstop PressingRUNbuttonmakesthe...

Страница 7: ...lacethefuse ithastobepressed turnedtothe counterclockwisedirectiontopullitout Pleasecheckthefusestatus andreplaceit EmergencyS W Pressitforanemergencystatusisoccurredwhilelamination PresstostoptheMotor Roller Inorderbacktonormalstatus rotate theS WastothedirectionontheS W SupportRoller TospreadthefilmstotheRoller Pleasemakethefilmwebpassthrough thissupportroller PaperGuide Tofeedthesubstratesexact...

Страница 8: ...ination reducethespeed SingleSide ForSingleSideLamination increasethespeed Single DoubleSideLaminationConvertingLever Roller Pressure Adjustment Lever Film Position Adjustment Knob TheFilmTensioncanbeadjusted RotateittotherighttoincreasetheTension Rotateittotheleft todecreasetheTension FilmTensionAdjustmentKnob Single Double Side Lamination Converting Lever SINGLE SIDE DOUBLE SIDE Front Plate Safe...

Страница 9: ...susedtosensepaperswhenthebusterisworking Itmustbekeptcleanforoptimalperformance PaperSensor hisistefloncoatedrollerandtemperaturecanbecontrolledbytempsensor Itcanbesetfrom0 to150 butgenerallyset100 LaminatingRoller Thisisusedtosensepaperswhenthebusterisworking Itmustbekeptcleanforoptimalperformance RollerTemperatureSensor Thisisusedtocutthelaminatedpapers Ifyoupressthe Burstingstart switch theroll...

Страница 10: ...ionGuide forlaminatingtemperatureandspeed Incasethatthepaperwidthisnarrowerthanthatoflaminatingfilm theadhesivemightcontaminatethelowerroller Possiblysetpaper widthwiderthanthatoffilm Whentherollerstops placetheroller spressureadjustmentknowonpreheat standby Itistopreventthedamageofroller Setthetemperatureoflowerhotrollerat 0 Itistopreventthecontaminationanddamageofroller Lamination Guide Whenther...

Страница 11: ...nstalledasitisinpicture Fixthefilmshaftintheholderlikepicture In inserting Core the sawteeth is installed in reversedirectionofunwinding 1 Insertthepaperbetweenupper lowerroller 2 Gettheinsertedpaperspassedthrough theDecurlingbarandIdleroller 3 Passtheupperfilmthroughtheidleroller andholditupward 4 Attachthepapertotheupperfilm 5 Installthelowerfilmslikepicture 6 Passthelowerfilmbeneaththeidle roll...

Страница 12: ...picture C Symptom of picture D Symptom of picture E Symptom of picture F 1 To release the roller pressure handle after finishing the lamination 2 When the heat roller is heated and pressured operate the roller 3 Heat roller temperature needs to be kept at 0 when the machine is not used more than 1hour There are for protecting the roller and machine damage While laminating the glue will be squeezed...

Страница 13: ...trol Mainmotor Coolingmotor SURELAM PRO540HR AC220V 240V 50 60Hz 3450W 14 4A 780x615x555mm 5min 700mm min 540mm 80mic 250mic 3mm 80 350g m2 150 Max kg InfraredHeater KeyPad PhotoSensor KeyPad DCGearedMotor Blower 제품명 BURSTER 540 BurstingSystem BurstingMaxWidth PowerRequirements PowerConsumption Speedcontrol Dimension WxLxH Burstingmotor Option PNEUMATIC 540mm 220V 240V 50 60Hz 55W 0 5A Automatic 8...

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