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GP25 winches come fitted with an external mechanical cam operated disc brake as standard. 
This type of brake is a load brake. A “Load brake” stops the winch from paying out rope when 
a load is applied e.g. if the vehicle is on a hill the load brake will not allow rope to pay out 
stopping the vehicle from rolling backward. 
However the brake is clever enough to allow the user to pay out rope by engaging the motor 
if required.
The load brake has a pair of large, heavy duty brake pads and is external to the winch. This 
makes it ideal for use with the synthetic ropes that Gigglepin recommend.
The load brake will not stop winch motor over run and you should practice with your winch to 
understand how much motor over run you have. This can be varied due to different winch 
specifications. 
Note - For Brake Maintenance please see Section 4.

Motor Brake System (MBS)

This is a must have system for those who want total control.
The MBS is an “Over Run” brake.  “Over Run” is when the motors continue to turn after the 
winch switch is released. 
The Gigglepin MBS stops the motors instantly when the switch is released. It works 
autonomous and can be switched on or off as the user requires allowing the user to choose 
between the option of having over run and no over run. 
The MBS can be engaged or disengaged at any time giving the user full flexibility.
If air supply is lost, the MBS will default to ‘Off’, meaning the winch can continue to be used 
with the load brake.
The MBS does not affect the standard brake fitted to the GP25
The Gigglepin MBS can be fitted on to new and second-hand winches allowing the user to 
upgrade their winch at any time. 

On Winches fitted with MBS there is a third brown wire on the solenoid harness. This wire 
must be run to a switch fitted near to the other winch control switches. We strongly 
recommend that a fighter pilot style safety switch cover is used to stop accidental operation. 
The switch will require a fused 12v or 24v supply dependant on the system ordered by the 
customer.
Note - Please see Section 7, Page 21 for wiring diagram.

e. Brakes (including MBS)

Содержание GP25

Страница 1: ...GP25 Owners Manual Serial numbers GP251001 onwards www GigglepinWinch com Shop Gigglepin4x4 net 44 0 1732 463600...

Страница 2: ......

Страница 3: ...what you do with your GP25 What is your Winch Adventure Let us know through our email or social media If you need any advice or spare parts don t hesitate to get in touch Shop Gigglepin4x4 net 44 0 17...

Страница 4: ......

Страница 5: ...ntaining Your Rope 10 c Top Tips for Your GP25 10 5 Warranty Page 11 6 Contact Information Page 11 7 Technical Data Page 13 21 a TopHousing Diagram 13 14 b LowerHousing Diagram 15 16 c Winch Wiring Di...

Страница 6: ...all use and maintain your Gigglepin winch These are shown below are shown throughout the manual Warning Procedures which must be followed precisely in order to avoid risk of personal injury Caution Th...

Страница 7: ...need to be strong and securely fastened to the vehicle or platform Weak or bent mounts could result in equipment failure and possible personal injury Fitting your Fairlead You must fit the Fairlead t...

Страница 8: ...and ready to spool the rope on to the winch drum When retrieving the rope in a no load situation it is often advisable to pulse the winch so the motors do not over rev Be sure the rope is distributed...

Страница 9: ...vehicle or possible faults with your electrical system 5 Always allow the winch to stop turning before switching in a different direction 6 When winching try to keep your wheels turning at the same sp...

Страница 10: ...pply a large range of components and premade cables for any winch install If you are unsure of your vehicles suitability please contact Gigglepin Caution Beware of smaller 100amp kill switches as they...

Страница 11: ...Run brake Over Run is when the motors continue to turn after the winch switch is released The Gigglepin MBS stops the motors instantly when the switch is released It works autonomous and can be switch...

Страница 12: ...ill give maximum traction during the recovery process Note The winch is at its most powerful when it has the least amount of rope on the drum Caution Spinning the wheels of the vehicle being recovered...

Страница 13: ...gnals b Winch Remotes and Radios In recent times new technologies have advanced winch operation and we now have access to excellent radios and wireless winch controls Wireless winch controls are great...

Страница 14: ...of the solenoids and test the winch in both directions Then refit and remove the other solenoid central terminal This will determine if the motors and solenoids are working correctly Monthly Actions...

Страница 15: ...wdered fibre and abrasion this is a sign of internal wear of the winch rope Estimate internal fibre loss to include in the overall abrasion fibre loss of the rope Minimise the rope abrasion Use a rope...

Страница 16: ...orces Damage resulting from a weak bent or unsuitable winch mount Damage from snatch loading to the gearbox Damage resulting from running with no oil Please feel free to contact your local Gigglepin S...

Страница 17: ...te You can mount the winch various different angles but we recommend this must not be less than 20 degrees from horizontal so as not to affect gearbox operation and to prevent oil pooling in the TopHo...

Страница 18: ...13 7 Technical Data a TopHousing Diagram Please note that these bearings have the seals removed...

Страница 19: ...Bow Motors 15 6G16010 PowerBarBoots Part of PowerBar Kits G16012 G16011 16 See Notes SingleMotor PowerBar Kit Available in Different Sizes G16012 G17019 17 4GP6 M6 Flat Washer Available with Extended...

Страница 20: ...15 b LowerHousingDiagram Please note that these bearings have the seals removed...

Страница 21: ...G19002 G19008 22 1 GP38 Bearing Adapter 23 1 GP49 6005 Bearing Also Known as Main Shaft Bearing GP49 24 7 See Notes M6 x 16 Cap Head Bolt Supplied in Brake Pawl Kit G7605 25 1 GP6 M6 Flat Washer Part...

Страница 22: ...17 c Winch Wiring Diagram 12V d Winch Wiring Diagram 24V...

Страница 23: ...18 c Winch Wiring Diagram 12V Fitted with MBS d Winch Wiring Diagram 24V Fitted with MBS...

Страница 24: ...h Winch Dimensions Short Drum Please note the measurements are in Millimetres 19...

Страница 25: ...i Winch Dimensions Standard Drum Please note the measurements are in Millimetres 20...

Страница 26: ...hese diagrams are for demonstration purposes only as there should be a Winch Mount Tray present to which the FairLead would be mounted to k GP25 FairLead Mounting for Overwound Note These diagrams are...

Страница 27: ...Where the winch rope comes off the drum over the rope wound onto the drum the opposite of under wound Snatch Block A winching accessory which has a grooved pulley to allow multiple lines to be attache...

Страница 28: ...r balance meaning there truly is a GP25 for everybody The Hurricane Gearset alters the existing geartrain ratios as follows Top Housing Ratio Top Housing Centre Gear Tooth Count Top Housing Pinion Gea...

Страница 29: ......

Страница 30: ...GigglepinWinches GigglepinWinches Gigglepin 4x4 Unit 10 Gaza Trading Estate Scabharbour Road Hildenborough Kent TN11 8PL www GigglepinWinches com Shop Gigglepin4x4 net 44 0 1732 463600...

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