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The GP25 is offered with the choice of six different TopHousing ratios so that we can find the 
perfect match of power and speed, tailored to each individual user and application, and your 
ratio fitment will be stamped in the top of the TopHousing.
The ratio figure is based upon the top housing ratio of a standard Warn 8274, so a STD Ratio is 
the same as an 8274, but +60% is 60% taller gearing than an 8274. This means that the 
TopHousing will be 60% faster, but with the resultant loss of power.
Replacement ratio kits are available, so after use, if you are not happy with the ratio supplied with 
your winch, please contact us or your local Gigglepin Supplier, and we will be happy to help you.
Please see below for Ratios & Tooth Counts -

The Hurricane Gearset (G19002) consists of a replacement smaller Lower Main Gear and a larger 
SuperShaft (Replacing G7550 and G60101). This makes the overall gearing taller again, giving yet 
more flexibility to the speed/power balance, meaning there truly is a GP25 for everybody!
The Hurricane Gearset alters the existing geartrain ratios as follows -

Top 

Housing 

Ratio

Top Housing 

Centre Gear 

Tooth Count 

Top Housing 

Pinion Gear 

Tooth Count 

7548 

Tooth 
Count 

Top Housing 
Centre Shaft 
Tooth Count 

7550 

Tooth 
Count 

MainShaft

Tooth 
Count 

Combined 

ratio 


increase 
over STD

STD

62

17

67

11

62

15

91.82 :1

31

+ 15%

60

19

67

11

62

15

79.50 :1

40

+ 25%

58

21

67

11

62

15

69.53 :1

48

+ 40%

55

24

67

11

62

15

57.69 :1

57

+ 50%

51

28

67

11

62

15

45.86 :1

66

+ 60%

47

32

67

11

62

15

36.98 :1

72

Top 

Housing 

Ratio

Top Housing 

Centre Gear 

Tooth Count 

Top Housing 

Pinion Gear 

Tooth Count 

7548 

Tooth 
Count 

Top Housing 
Centre Shaft 
Tooth Count 

7550 

Tooth 
Count 

MainShaft 

Tooth Count 

Combined 

ratio 

% increase 
over STD

STD

62

17

67

11

66

11

133.28 :1

0

+ 15%

60

19

67

11

66

11

115.41 :1

13

+ 25%

58

21

67

11

66

11

100.94 :1

24

+ 40%

55

24

67

11

66

11

83.75 :1

37

+ 50%

51

28

67

11

66

11

66.56 :1

50

+ 60%

47

32

67

11

66

11

53.68 :1

60

Replacement TopHousing Ratio Sets and the Hurricane gear set are available from your local 
Gigglepin Supplier.

9. GP25 TopHousing Ratios & the Hurricane Gearset

Left – Ratio Gears.
Right – Hurricane Gear.

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Содержание GP25

Страница 1: ...GP25 Owners Manual Serial numbers GP251001 onwards www GigglepinWinch com Shop Gigglepin4x4 net 44 0 1732 463600...

Страница 2: ......

Страница 3: ...what you do with your GP25 What is your Winch Adventure Let us know through our email or social media If you need any advice or spare parts don t hesitate to get in touch Shop Gigglepin4x4 net 44 0 17...

Страница 4: ......

Страница 5: ...ntaining Your Rope 10 c Top Tips for Your GP25 10 5 Warranty Page 11 6 Contact Information Page 11 7 Technical Data Page 13 21 a TopHousing Diagram 13 14 b LowerHousing Diagram 15 16 c Winch Wiring Di...

Страница 6: ...all use and maintain your Gigglepin winch These are shown below are shown throughout the manual Warning Procedures which must be followed precisely in order to avoid risk of personal injury Caution Th...

Страница 7: ...need to be strong and securely fastened to the vehicle or platform Weak or bent mounts could result in equipment failure and possible personal injury Fitting your Fairlead You must fit the Fairlead t...

Страница 8: ...and ready to spool the rope on to the winch drum When retrieving the rope in a no load situation it is often advisable to pulse the winch so the motors do not over rev Be sure the rope is distributed...

Страница 9: ...vehicle or possible faults with your electrical system 5 Always allow the winch to stop turning before switching in a different direction 6 When winching try to keep your wheels turning at the same sp...

Страница 10: ...pply a large range of components and premade cables for any winch install If you are unsure of your vehicles suitability please contact Gigglepin Caution Beware of smaller 100amp kill switches as they...

Страница 11: ...Run brake Over Run is when the motors continue to turn after the winch switch is released The Gigglepin MBS stops the motors instantly when the switch is released It works autonomous and can be switch...

Страница 12: ...ill give maximum traction during the recovery process Note The winch is at its most powerful when it has the least amount of rope on the drum Caution Spinning the wheels of the vehicle being recovered...

Страница 13: ...gnals b Winch Remotes and Radios In recent times new technologies have advanced winch operation and we now have access to excellent radios and wireless winch controls Wireless winch controls are great...

Страница 14: ...of the solenoids and test the winch in both directions Then refit and remove the other solenoid central terminal This will determine if the motors and solenoids are working correctly Monthly Actions...

Страница 15: ...wdered fibre and abrasion this is a sign of internal wear of the winch rope Estimate internal fibre loss to include in the overall abrasion fibre loss of the rope Minimise the rope abrasion Use a rope...

Страница 16: ...orces Damage resulting from a weak bent or unsuitable winch mount Damage from snatch loading to the gearbox Damage resulting from running with no oil Please feel free to contact your local Gigglepin S...

Страница 17: ...te You can mount the winch various different angles but we recommend this must not be less than 20 degrees from horizontal so as not to affect gearbox operation and to prevent oil pooling in the TopHo...

Страница 18: ...13 7 Technical Data a TopHousing Diagram Please note that these bearings have the seals removed...

Страница 19: ...Bow Motors 15 6G16010 PowerBarBoots Part of PowerBar Kits G16012 G16011 16 See Notes SingleMotor PowerBar Kit Available in Different Sizes G16012 G17019 17 4GP6 M6 Flat Washer Available with Extended...

Страница 20: ...15 b LowerHousingDiagram Please note that these bearings have the seals removed...

Страница 21: ...G19002 G19008 22 1 GP38 Bearing Adapter 23 1 GP49 6005 Bearing Also Known as Main Shaft Bearing GP49 24 7 See Notes M6 x 16 Cap Head Bolt Supplied in Brake Pawl Kit G7605 25 1 GP6 M6 Flat Washer Part...

Страница 22: ...17 c Winch Wiring Diagram 12V d Winch Wiring Diagram 24V...

Страница 23: ...18 c Winch Wiring Diagram 12V Fitted with MBS d Winch Wiring Diagram 24V Fitted with MBS...

Страница 24: ...h Winch Dimensions Short Drum Please note the measurements are in Millimetres 19...

Страница 25: ...i Winch Dimensions Standard Drum Please note the measurements are in Millimetres 20...

Страница 26: ...hese diagrams are for demonstration purposes only as there should be a Winch Mount Tray present to which the FairLead would be mounted to k GP25 FairLead Mounting for Overwound Note These diagrams are...

Страница 27: ...Where the winch rope comes off the drum over the rope wound onto the drum the opposite of under wound Snatch Block A winching accessory which has a grooved pulley to allow multiple lines to be attache...

Страница 28: ...r balance meaning there truly is a GP25 for everybody The Hurricane Gearset alters the existing geartrain ratios as follows Top Housing Ratio Top Housing Centre Gear Tooth Count Top Housing Pinion Gea...

Страница 29: ......

Страница 30: ...GigglepinWinches GigglepinWinches Gigglepin 4x4 Unit 10 Gaza Trading Estate Scabharbour Road Hildenborough Kent TN11 8PL www GigglepinWinches com Shop Gigglepin4x4 net 44 0 1732 463600...

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