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10

b. Maintaining Your Rope

Remember gloves should always be worn when handling any winch rope.
Inspect the rope by FreeSpooling the rope off the winch drum. Look for any cuts, fraying, 
broken strands or any other physical damage. Clean your winch rope by removing dirt or 
debris. It is your responsibility to maintain your winch rope with proper maintenance to 
prolong the life of your winch rope.
After inspecting your rope, clean and re-spool it neatly onto your winch. This should be done 
evenly with some tension on the rope, to ensure a uniform and tight wrap onto the winch 
drum.
When synthetic rope is new it has a smooth finish. When the rope is used for the first time 
the outer filaments of the rope will roughen and give the rope a slightly fuzzy/frayed 
appearance. Don’t panic - this condition of the outer filaments creates a rougher rope surface 
and actually helps to protect the fibres underneath. 
Examine both inner and outer fibres. To do this open the strands of the rope by compressing 
the rope length-wise and look for powdered fibre and abrasion (this is a sign of internal wear 
of the winch rope). Estimate internal fibre loss to include in the overall abrasion fibre loss of 
the rope.
Minimise the rope abrasion – Use a rope protector or rock guards whenever the rope comes 
into contact with rocks or other objects.
Keep the rope clean - Allowing dirt and debris to enter the rope will lead to abrasion of the 
rope.
Avoid sharp bends – A sharp bend in the rope decreases its strength substantially under load 
and may cause rope damage or failure.

- Inspect your winch regularly before and after every use.
- Do not use damaged equipment or a winch that isn’t operating properly.
- Listen to your winch. Learn to recognise when the winch is pulling easily, and when its 

working harder.

- Avoid long-duration pulls at high loads. Allow the winch to rest.
- Always keep safety as a top priority, and be considerate of others and the environment.
- Do NOT leave the load brake assembly locked. Always make sure the ratchet can turn freely  

if the winch is being stored between uses.

If you need service kits or any spares don’t hesitate to get into contact with your local 

Gigglepin Supplier or contact us directly. 

[email protected] or +44(0) 1732 463 600

c. Top Tips for Your GP25

Содержание GP25

Страница 1: ...GP25 Owners Manual Serial numbers GP251001 onwards www GigglepinWinch com Shop Gigglepin4x4 net 44 0 1732 463600...

Страница 2: ......

Страница 3: ...what you do with your GP25 What is your Winch Adventure Let us know through our email or social media If you need any advice or spare parts don t hesitate to get in touch Shop Gigglepin4x4 net 44 0 17...

Страница 4: ......

Страница 5: ...ntaining Your Rope 10 c Top Tips for Your GP25 10 5 Warranty Page 11 6 Contact Information Page 11 7 Technical Data Page 13 21 a TopHousing Diagram 13 14 b LowerHousing Diagram 15 16 c Winch Wiring Di...

Страница 6: ...all use and maintain your Gigglepin winch These are shown below are shown throughout the manual Warning Procedures which must be followed precisely in order to avoid risk of personal injury Caution Th...

Страница 7: ...need to be strong and securely fastened to the vehicle or platform Weak or bent mounts could result in equipment failure and possible personal injury Fitting your Fairlead You must fit the Fairlead t...

Страница 8: ...and ready to spool the rope on to the winch drum When retrieving the rope in a no load situation it is often advisable to pulse the winch so the motors do not over rev Be sure the rope is distributed...

Страница 9: ...vehicle or possible faults with your electrical system 5 Always allow the winch to stop turning before switching in a different direction 6 When winching try to keep your wheels turning at the same sp...

Страница 10: ...pply a large range of components and premade cables for any winch install If you are unsure of your vehicles suitability please contact Gigglepin Caution Beware of smaller 100amp kill switches as they...

Страница 11: ...Run brake Over Run is when the motors continue to turn after the winch switch is released The Gigglepin MBS stops the motors instantly when the switch is released It works autonomous and can be switch...

Страница 12: ...ill give maximum traction during the recovery process Note The winch is at its most powerful when it has the least amount of rope on the drum Caution Spinning the wheels of the vehicle being recovered...

Страница 13: ...gnals b Winch Remotes and Radios In recent times new technologies have advanced winch operation and we now have access to excellent radios and wireless winch controls Wireless winch controls are great...

Страница 14: ...of the solenoids and test the winch in both directions Then refit and remove the other solenoid central terminal This will determine if the motors and solenoids are working correctly Monthly Actions...

Страница 15: ...wdered fibre and abrasion this is a sign of internal wear of the winch rope Estimate internal fibre loss to include in the overall abrasion fibre loss of the rope Minimise the rope abrasion Use a rope...

Страница 16: ...orces Damage resulting from a weak bent or unsuitable winch mount Damage from snatch loading to the gearbox Damage resulting from running with no oil Please feel free to contact your local Gigglepin S...

Страница 17: ...te You can mount the winch various different angles but we recommend this must not be less than 20 degrees from horizontal so as not to affect gearbox operation and to prevent oil pooling in the TopHo...

Страница 18: ...13 7 Technical Data a TopHousing Diagram Please note that these bearings have the seals removed...

Страница 19: ...Bow Motors 15 6G16010 PowerBarBoots Part of PowerBar Kits G16012 G16011 16 See Notes SingleMotor PowerBar Kit Available in Different Sizes G16012 G17019 17 4GP6 M6 Flat Washer Available with Extended...

Страница 20: ...15 b LowerHousingDiagram Please note that these bearings have the seals removed...

Страница 21: ...G19002 G19008 22 1 GP38 Bearing Adapter 23 1 GP49 6005 Bearing Also Known as Main Shaft Bearing GP49 24 7 See Notes M6 x 16 Cap Head Bolt Supplied in Brake Pawl Kit G7605 25 1 GP6 M6 Flat Washer Part...

Страница 22: ...17 c Winch Wiring Diagram 12V d Winch Wiring Diagram 24V...

Страница 23: ...18 c Winch Wiring Diagram 12V Fitted with MBS d Winch Wiring Diagram 24V Fitted with MBS...

Страница 24: ...h Winch Dimensions Short Drum Please note the measurements are in Millimetres 19...

Страница 25: ...i Winch Dimensions Standard Drum Please note the measurements are in Millimetres 20...

Страница 26: ...hese diagrams are for demonstration purposes only as there should be a Winch Mount Tray present to which the FairLead would be mounted to k GP25 FairLead Mounting for Overwound Note These diagrams are...

Страница 27: ...Where the winch rope comes off the drum over the rope wound onto the drum the opposite of under wound Snatch Block A winching accessory which has a grooved pulley to allow multiple lines to be attache...

Страница 28: ...r balance meaning there truly is a GP25 for everybody The Hurricane Gearset alters the existing geartrain ratios as follows Top Housing Ratio Top Housing Centre Gear Tooth Count Top Housing Pinion Gea...

Страница 29: ......

Страница 30: ...GigglepinWinches GigglepinWinches Gigglepin 4x4 Unit 10 Gaza Trading Estate Scabharbour Road Hildenborough Kent TN11 8PL www GigglepinWinches com Shop Gigglepin4x4 net 44 0 1732 463600...

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