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3. Rigging and Winching Advice and Tips

GP25 winches are designed for multiple recovery situations and can be used static or attached to
a vehicle or moving platform.
It is impossible to cover every situation in this handbook, but we will cover some basic recovery 
techniques.

Recovering your Vehicle

Your vehicle has become impeded and you are no longer able to drive or the way ahead clearly 
requires a winch recovery. You must stop and be sure your vehicle is safe and secure. 
Then a suitable winch recovery point must be found.
The anchor point needs to be beyond the area where traction has been or is likely to be lost. 
The recovery point must be a static point. The most likely will be another vehicle, a tree, rock or 
possibly a ground anchor.
Check that the recovery point is secure and will not break or move when a winching load is applied. 
A winch always pulls in straight lines so be sure that you are recovering your vehicle in the correct 
direction. 
When setting up your winch line always use recovery strops to protect trees and rock protectors to 
save the winch rope from damage. If you are recovering to another vehicle, be sure that the recovery 
point is securely mounted.
If possible, always anchor the winch line high up, so the winch helps to raise the vehicle during the 
recovery. 
Gigglepin GP25 winches are designed for assistive winch recovery and it is recommended that the 
vehicle being recovered drives its wheels during the recovery process.
For best results use a low gear and match the wheel speed of the vehicle to the speed of the winch. 
This will give maximum traction during the recovery process.
Note - The winch is at its most powerful when it has the least amount of rope on the drum
Caution - Spinning the wheels of the vehicle being recovered causes lack of control, danger for 
others and possible vehicle damage.
Warning - If the winch stalls during the recovery process you must STOP! Looks for obstructions 
and change your rigging accordingly. In very extreme situations a snatch block might be required.

Recovering another vehicle

Before you start the recovery process you need to assess the vehicle that requires recovery. 
Is it safe? and are its recovery points suitable? If so, then you may continue. 
Always place your vehicle in an area that allows you to recover the stranded vehicle to beyond the 
area where traction has been lost. If possible always anchor the recovery vehicle to a suitable point 
such as a tree, rock or another vehicle. Use radios, telephones or assistants to determine when the 
recovery will start and when it has finished. When winching, keep the load constant but be ready to 
stop if the load becomes too great or danger is incurred. The vehicle being recovered should assist 
the recovery (if possible) by turning its wheels at the same speed as the winch. 

After a recovery has taken place

When you have finished making your recovery, remove the rope from the drum and check for 
damage. Then re-spool the rope on to the drum.
Give the winch a visual check to make sure everything is ok.
Clean and store your recovery kit taking care to check for any damage that might have taken place.
Replace or repair any damaged components as required
Note - Remember not all winching situations are the same. Take your time to set up the recovery 
and always inspect and clean your kit before putting it away.

Содержание GP25

Страница 1: ...GP25 Owners Manual Serial numbers GP251001 onwards www GigglepinWinch com Shop Gigglepin4x4 net 44 0 1732 463600...

Страница 2: ......

Страница 3: ...what you do with your GP25 What is your Winch Adventure Let us know through our email or social media If you need any advice or spare parts don t hesitate to get in touch Shop Gigglepin4x4 net 44 0 17...

Страница 4: ......

Страница 5: ...ntaining Your Rope 10 c Top Tips for Your GP25 10 5 Warranty Page 11 6 Contact Information Page 11 7 Technical Data Page 13 21 a TopHousing Diagram 13 14 b LowerHousing Diagram 15 16 c Winch Wiring Di...

Страница 6: ...all use and maintain your Gigglepin winch These are shown below are shown throughout the manual Warning Procedures which must be followed precisely in order to avoid risk of personal injury Caution Th...

Страница 7: ...need to be strong and securely fastened to the vehicle or platform Weak or bent mounts could result in equipment failure and possible personal injury Fitting your Fairlead You must fit the Fairlead t...

Страница 8: ...and ready to spool the rope on to the winch drum When retrieving the rope in a no load situation it is often advisable to pulse the winch so the motors do not over rev Be sure the rope is distributed...

Страница 9: ...vehicle or possible faults with your electrical system 5 Always allow the winch to stop turning before switching in a different direction 6 When winching try to keep your wheels turning at the same sp...

Страница 10: ...pply a large range of components and premade cables for any winch install If you are unsure of your vehicles suitability please contact Gigglepin Caution Beware of smaller 100amp kill switches as they...

Страница 11: ...Run brake Over Run is when the motors continue to turn after the winch switch is released The Gigglepin MBS stops the motors instantly when the switch is released It works autonomous and can be switch...

Страница 12: ...ill give maximum traction during the recovery process Note The winch is at its most powerful when it has the least amount of rope on the drum Caution Spinning the wheels of the vehicle being recovered...

Страница 13: ...gnals b Winch Remotes and Radios In recent times new technologies have advanced winch operation and we now have access to excellent radios and wireless winch controls Wireless winch controls are great...

Страница 14: ...of the solenoids and test the winch in both directions Then refit and remove the other solenoid central terminal This will determine if the motors and solenoids are working correctly Monthly Actions...

Страница 15: ...wdered fibre and abrasion this is a sign of internal wear of the winch rope Estimate internal fibre loss to include in the overall abrasion fibre loss of the rope Minimise the rope abrasion Use a rope...

Страница 16: ...orces Damage resulting from a weak bent or unsuitable winch mount Damage from snatch loading to the gearbox Damage resulting from running with no oil Please feel free to contact your local Gigglepin S...

Страница 17: ...te You can mount the winch various different angles but we recommend this must not be less than 20 degrees from horizontal so as not to affect gearbox operation and to prevent oil pooling in the TopHo...

Страница 18: ...13 7 Technical Data a TopHousing Diagram Please note that these bearings have the seals removed...

Страница 19: ...Bow Motors 15 6G16010 PowerBarBoots Part of PowerBar Kits G16012 G16011 16 See Notes SingleMotor PowerBar Kit Available in Different Sizes G16012 G17019 17 4GP6 M6 Flat Washer Available with Extended...

Страница 20: ...15 b LowerHousingDiagram Please note that these bearings have the seals removed...

Страница 21: ...G19002 G19008 22 1 GP38 Bearing Adapter 23 1 GP49 6005 Bearing Also Known as Main Shaft Bearing GP49 24 7 See Notes M6 x 16 Cap Head Bolt Supplied in Brake Pawl Kit G7605 25 1 GP6 M6 Flat Washer Part...

Страница 22: ...17 c Winch Wiring Diagram 12V d Winch Wiring Diagram 24V...

Страница 23: ...18 c Winch Wiring Diagram 12V Fitted with MBS d Winch Wiring Diagram 24V Fitted with MBS...

Страница 24: ...h Winch Dimensions Short Drum Please note the measurements are in Millimetres 19...

Страница 25: ...i Winch Dimensions Standard Drum Please note the measurements are in Millimetres 20...

Страница 26: ...hese diagrams are for demonstration purposes only as there should be a Winch Mount Tray present to which the FairLead would be mounted to k GP25 FairLead Mounting for Overwound Note These diagrams are...

Страница 27: ...Where the winch rope comes off the drum over the rope wound onto the drum the opposite of under wound Snatch Block A winching accessory which has a grooved pulley to allow multiple lines to be attache...

Страница 28: ...r balance meaning there truly is a GP25 for everybody The Hurricane Gearset alters the existing geartrain ratios as follows Top Housing Ratio Top Housing Centre Gear Tooth Count Top Housing Pinion Gea...

Страница 29: ......

Страница 30: ...GigglepinWinches GigglepinWinches Gigglepin 4x4 Unit 10 Gaza Trading Estate Scabharbour Road Hildenborough Kent TN11 8PL www GigglepinWinches com Shop Gigglepin4x4 net 44 0 1732 463600...

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