GEA Hilge HYGIA ADAPTA, Руководство по эксплуатации

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6.4.1 Connect NEMA motors 36
6.4.2 Frequency converter operation 36
6.4.3 Checking the direction of rotation after connecting 36
6.4.4 Earthing 37
Earthing the motor 37
Earthing the machine pad support 37
7 Commissioning 38
7.1 Special personnel qualification 38
7.2 Safety instructions for commissioning 38
7.3 Commissioning / initial startup 38
7.3.1 Checking conditions of use 38
7.3.2 Commissioning of the pump 38
7.3.3 Functional testing of the mechanical seal 39
8 Cleaning 40
8.1 Special personnel qualification 40
8.2 Safety instructions 40
8.3 CIP 41
8.4 SIP 42
8.5 Manual exterior cleaning 42
9 Maintenance / servicing 43
9.1 Safety instructions for maintenance and repair 43
9.2 Special personnel qualification 43
9.3 Pump maintenance 43
9.3.1 Inspections 43
Replacement of O-rings 43
9.3.2 Maintenance intervals 44
9.4 Maintenance of the ADAPTA bearing 44
9.4.1 Bearing carrier structure sizes 1 and 2 44
9.4.2 Bearing structure carrier size 3 45
9.4.3 Bearing replacement 45
9.4.4 Premature bearing replacement 45
9.4.5 Grease filling 46
Roller bearing greases 46
9.5 Maintenance of the motor 47
10 Malfunctions / repairs 48
10.1 Special personnel qualification 48
10.2 Safety instructions 48
10.3 Malfunctions and remedies 49
10.4 Repair 50
10.4.1 Repair order 50
10.4.2 GEA Hilge assembly tool kit 52
Contents and use 52
10.4.3 Parts overview 53
10.4.4 Parts overview of ADAPTA bearing support sizes 1 and 2 54
10.4.5 Parts overview ADAPTA bearing support size 3 55
10.4.6 Parts overview of coupling and motor 56
10.4.7 Installation instructions 57
Cleaning the components before assembly 57
10.4.8 Installing ADAPTA bearing supports size 1 and 2 58
10.4.9 Installing ADAPTA bearing support BG 3 63
10.4.10 Installing single mechanical seal 69
10.4.11 Determining gap size on HYGIA 70
10.4.12 Installing single conical spring mechanical seal 72
10.4.13 Installing the single mechanical seal - spring encapsulated (hygiene) 74
10.4.14 Installing double mechanical seal 76
10.4.15 Installing tandem double mechanical seal 81
10.4.16 Installing double mechanical seal in back-to-back position 83
10.4.17 Installing impeller and housing 85
10.4.18 Installing the wear inserts 91
11 Decommissioning 92
11.1 Special personnel qualification 92
11.2 Safety instructions 92
BA.H2A.ADY.002.GB_1
6 18.12.2017