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Chapter 7

.

Example Applications

GFK-2956A

November 2017

59

7.10

Dual-channel Safety Door Monitoring with Proximity Sensors,

Automatic Reset and Emergency Stop

Achievable safety rating

Cat. 4

DIN EN ISO 13849-1

PLe

DIN EN ISO 13849-1

SIL3

IEC 62061/61508

Stop category

0

EN 60204-1

Features

•

Dual-channel monitoring

•

Cross-connection detection

•

Automatic reset

•

Monitoring of external contactors (EDM)

Safety sensor/operating
mechanism

•

Emergency stop button

•

2 proximity switches

Notes

•

The power supply for the proximity
switches is not shown

•

The application must be compatible
with the automatic start-up function

Note:

All example applications shown are proposals without warranty. In any case the operator has

to perform a safety review of the entire site.

If the emergency stop button is pushed or at least one magnetic switch is opened, the EP-19xx
switches off the 24-V supply for the modules within safety segment and thus also contactors K3 and
K4. The failure of a switching element in the emergency stop button or a cross-circuit in its supply
lines does not result in the failure of the emergency stop mechanism and is detected within the fault-
reaction time.
The EP-19xx switches on the 24-V supply for modules within the safety segment if:

•

Emergency button is unlocked

•

Both magnetic contacts are closed

•

Feedback circuit (NC contacts of K3 and K4) is closed

Contactors K3 and K4 are controlled by the PLC and can switch on as soon as the EP-19xx has
switched on the 24-V supply. To reset the system, press the reset button within 0.1 to 2 s after
switching on the power supply, even when automatic reset is used.

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Содержание RSTi-EP

Страница 1: ...GE Intelligent Platforms Programmable Control Products RSTi EP Functional Safety Manual GFK 2956A November 2017 g ...

Страница 2: ......

Страница 3: ...s supplied for informational purposes only and GE makes no warranty as to the accuracy of the information included herein Changes modifications and or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein It is understood that GE may make changes modifications or improvements to the equipment referenced herein or to the document its...

Страница 4: ...s unavailable Technical Support Email support ip ge com Customer Care Email customercare ip ge com Primary language of support English Europe the Middle East and Africa Online Technical Support http support ge ip com Phone 800 1 433 2682 EMEA Direct Dial 420 239015850 if toll free 800 option is unavailable or if dialing from a mobile telephone Technical Support Email support emea ip ge com Custome...

Страница 5: ...y Level SIL 7 2 4 2 Performance Level PL 7 2 4 3 Safety Categories 7 2 5 LEGAL NOTICE 8 2 6 REQUIREMENTS ON SENSORS SIGNAL GENERATORS 8 3 1 SAFETY FUNCTION 9 3 2 SAMPLE DESIGN 10 3 3 TRANSITION 11 3 4 SAFETY LEVEL 11 4 1 SWITCH OFF DELAY TIME 13 4 2 OPERATION WITH AND WITHOUT TEST PULSES 13 5 1 GENERAL TECHNICAL DATA FOR EP 19XX 15 5 2 DATA WIDTH OF EP 19XX MODULES 16 5 3 DIGITAL INPUT MODULE EP 1...

Страница 6: ... 7 DUAL CHANNEL SAFETY DOOR MONITORING WITH MAGNETIC SWITCH AUTOMATIC RESET AND EMERGENCY STOP 53 7 8 DUAL CHANNEL SAFETY DOOR MONITORING SPRING OPERATED INTERLOCK WITH MANUAL RESET AND EMERGENCY STOP 55 7 9 DUAL CHANNEL SAFETY DOOR MONITORING MAGNETICALLY OPERATED INTERLOCK WITH MANUAL RESET AND EMERGENCY STOP 57 7 10 DUAL CHANNEL SAFETY DOOR MONITORING WITH PROXIMITY SENSORS AUTOMATIC RESET AND ...

Страница 7: ...ory 4 PL e and support the safe operation of your system By safely shutting down the downstream output modules the safety modules attain maximum safety with optimum control All input sensors are independently supplied via separate voltage paths and report the current machine status to the control unit Restarting is either carried out in manual mode or using the autostart function In addition GE sa...

Страница 8: ...422 EP 5442 EP 4164 EP 4264 In case a N logic output module is positioned within a safety segment the connected load needs to be switched against 24 V Safe The relay output modules EP 2714 and EP 2814are not safely switchable therefore they must not switch any safety function The digital counter module EP 5111 will not be switched since it is supplied via the input current path ...

Страница 9: ...ucts the necessary safety measures against electrostatic discharge ESD according to IEC 61340 5 1 and IEC 61340 5 2 must be observed All devices are supplied in ESD protected packaging The packing and unpacking as well as the installation and disassembly of a device may only be carried out by qualified personnel and in accordance with the ESD information 2 1 2 Open Equipment RSTi EP products are o...

Страница 10: ...tection class IP 20 in accordance with DIN EN 60529 they can be used in potentially explosive atmospheres rated as Zone 2 as per Directive 94 9 EC and in safe zones The observance of the supplied documentation is part of the intended use The products described in this manual may only be used for the intended applications and only in connection with certified third party devices or components 2 3 U...

Страница 11: ...re of the safety functions is important In an operating mode with a high rate of demand or continuous demand the probability of dangerous failure per hour PFH must be taken into consideration whereas in an operating mode with a lower rate of demand the probability of dangerous failure on demand PFD must be taken into consideration According to IEC 61508 and IEC 62061 the safety requirements are gr...

Страница 12: ... principles Controls must be designed so that a single failure in the control system does not lead to a loss of safety function s and whenever reasonably practicable a single failure is detected during or prior to the next demand upon the safety function or if this is not possible an accumulation of faults does not lead to the loss of the safety function s 2 5 Legal Notice The RSTi EP series produ...

Страница 13: ...inputs is used for detecting broken wires and short circuits In the RSTi EP system three types of EP 19xx modules are available EP 1901 one safe input EP 1902 two safe inputs EP 1922 two safe inputs delayed switching off possible With EP 19xx modules the following safety functions can be implemented Up to two dual channel safety circuits AND linked for example for emergency stop switch safety door...

Страница 14: ...ack on either an automatic or a manual start can be selected Automatic start the safe output current path is switched on immediately after resetting the safety circuit s Warning The Automatic Start option should only be used after a risk analysis has shown that the application is suitable Manual start the output current path is only switched on again if the start button has been held down for a pr...

Страница 15: ...a machine can be shut down in a controlled manner The delay time can be set in four steps between 0 and 60 seconds corresponds to stop category 1 as per EN 60204 3 4 Safety Level Depending on the entire safety chain the EP 19xx modules optimally achieve the following safety levels SIL3 as per IEC 61508 SIL CL3 as per IEC 62061 PLe as per DIN EN ISO 13849 1 Cat 4 as per DIN EN ISO 13849 ...

Страница 16: ...ancy time for the safe input channels within a safety circuit is 500 ms 10 ms The load output is not designed for either inductive or capacitive loads The station must be safeguarded with a 8 A super fast fuse A SELV PELV power supply must be used The safely shut off systems applications must get their power only from the safe feed in module EP 19xx Likewise it must not be possible to feed externa...

Страница 17: ...f a EP 19xx module Sum of all modules hardware delay Switch off Delay and Current Consumption Module Hardware Delay ms Current Consumption mA EP 2214 2 8 EP 2614 2 8 EP 2634 3 15 EP 2218 1 15 EP 225F 1 10 EP 5422 5 10 EP 5442 5 10 EP 4164 150 10 EP 4264 150 10 The delay time is always 150 ms irrespective of the amount of these modules 4 2 Operation With and Without Test Pulses All safe power feed ...

Страница 18: ...safe power feed module EP 1922 might also be operated without test pulses This is mandatory whenever an external device producing own test pulses is connected Test pulses can be enabled or disabled using the DIP switches at the module Example of Operation without Test Pulses ...

Страница 19: ...1131 2 Storage transport 700 hPa altitude 3000 m 9843 ft as per IEC 61131 2 Vibration resistance 5 Hz f 8 4 Hz 3 5 mm 0 14 in amplitude as per IEC 60068 2 6 8 4 Hz f 150 Hz 1 g 0 04 oz acceleration as per IEC 60068 2 6 Shock resistance 15 g 0 5 oz for 11 ms half sinewave as per IEC 60068 2 27 Potential isolation Test voltage Max 28 8 V within one channel 500 V DC field system Pollution severity le...

Страница 20: ...ata in Byte 244 244 244 244 244 EPXPNS001 EPXPNS001 4 10 47 4 4 EP 1901 4 47 5 1 EP 1922 4 47 5 1 EP 1902 4 47 5 1 max Data in Byte 260 4362 1408 512 512 EPXETC001 EPXETC001 256 4096 3328 1024 1024 EP 1901 4 47 4 EP 1922 4 47 4 EP 1902 4 47 4 max Data in Byte 1514 per telegram CoE 1514 per telegram CoE 1514 per telegram CoE 1024 1024 Data Width Module Process Data Input Bytes Output Bytes EPXMBE00...

Страница 21: ...ssing the manual reset within 0 1 to 2 seconds after setting the supply voltage The evaluation of test pulses in the safety circuits provides the detection of faults or manipulations of the wiring Therefore every second a low pulse of 1 ms is being generated in each circuit these pulses are phase shifted The connections Safety Input 0 S 11 S 21 Man Start 1 and Autostart 1 are digital inputs Type 3...

Страница 22: ...s LED Indicators EP 1901 Module Status Green Communication over the system bus 1 1 Yellow Safety circuit 0 OK 1 2 1 3 1 4 2 1 2 2 2 3 2 4 3 1 3 2 3 3 3 4 4 1 4 2 Yellow 24 V DC Safe output 4 3 Green Feed in voltage in valid range 4 4 For error messages refer to the Chapter LED Indicators and Troubleshooting ...

Страница 23: ...Chapter 7 Detailed Descriptions of EP 19xx Modules GFK 2956A November 2017 19 5 3 2 Connection Diagrams EP 1901 Block Diagram EP 1901 ...

Страница 24: ...ur in 1 h 6 27 x 10 9 Fault reaction time 10 s Safety related data per EN 61508 Regard the entire safety chain Achievable safety level SIL3 PFH Probability of Failure per Hour in 1 h 6 27 x 10 9 HFT Hardware Fault Tolerance 1 SSF Safe Failure Fraction 98 58 Presumed lifecycle time 20 years Prooftest interval No prooftest needed within the life cycle Classification acc To EN 61508 2 2010 Type B Inp...

Страница 25: ...pective power segment 45 mA General data Weight 80 g 2 82 oz For additional general data refer to the section General Contact Information Process Data Byte Bit Description Status 0 0 Safety input 0 0 input inactive 1 input active 1 Reserved 2 Auto Start 0 inactive 1 active 3 Man Start 0 inactive 1 active 4 Safety input 0 channel 1 0 inactive 1 active 5 Safety input 0 channel 2 0 inactive 1 active ...

Страница 26: ...nformation available 1 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Failure Code Error byte 3 3 0 Temperature Error 1 Internal Error 2 Fuse Error 3 Reserved 0 4 Communication fault 5 Reserved 0 6 Reserved 0 7 Reserved 0 Channel type 4 0 6 Channel type 0x78 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bits per channel 4 Number of channels 6 Number of similar channels...

Страница 27: ...r module 9 Channel error 7 0 Error at channel 0 1 Error at channel 1 2 Error at channel 2 3 Error at channel 3 4 Error at channel 4 5 Error at channel 5 6 Error at channel 6 7 Error at channel 7 Channel error 8 8 Error at channel 8 9 15 Reserved 0 Channel error 9 16 23 Reserved 0 Channel error 10 24 31 Reserved 0 Safety 0 11 0 Input Discrepancy Error 1 Input Pulse Error 2 Input Test Error 3 7 Rese...

Страница 28: ...ety Manual GFK 2956A Name Bytes Bit Description Default OSSD Output 18 0 OSSD switch test failure 0 1 OSSD voltage too high 2 OSSD voltage too low 3 OSSD overload 4 7 Reserved 0 Error at channel 9 to Error at channel 31 20 42 0 7 Reserved 0 Time stamp 43 46 Time stamp μs 32 bit ...

Страница 29: ...the manual or the auto input can be switched In any case the system must be reset by pressing the manual reset within 0 1 to 2 seconds after setting the supply voltage The evaluation of test pulses in the safety circuits provides the detection of faults or manipulations of the wiring Therefore every second a low pulse of 1 ms is being generated in each circuit these ulses are phase shifted The con...

Страница 30: ...red contacts on the fourth connector must be connected with 1 5 mm wiring 5 4 1 LEDs LED Indicators EP 1902 Module Status Green Communication over the system bus 1 1 Yellow Safety circuit 0 OK 1 2 1 3 1 4 2 1 Yellow Safety circuit 1 OK 2 2 2 3 2 4 3 1 3 2 3 3 3 4 4 1 4 2 Yellow 24 V Safe output active 4 3 Green Feed in voltage in valid range 4 4 For error messages refer to the Chapter LED Indicato...

Страница 31: ...e entire safety chain Achievable safety level PLe and Category 4 DC Diagnostic Coverage 99 MTTFd Mean Time To Failure dangerous 100 years Safety related data per EN 62061 Regard the entire safety chain Achievable safety level SILCL3 PFH Probability of Failure in 1 h 6 27 x 10 9 Fault reaction time 10 s Safety related data per EN 61508 Regard the entire safety chain Achievable safety level SIL3 PFH...

Страница 32: ...circuit proof with external fuse Turn off time 20 ms Turn on time 2 s Auxiliary outputs 3 x 2 Output current max 10 A only to support the inputs dedicated inputs Diagnosis Module diagnosis Yes Individual channel diagnosis Yes Supply Supply voltage 24 V dc 20 15 via system bus External pre fusing mandatory super fast max 8 A Reverse battery protection Yes Current consumption IIN in the power segmen...

Страница 33: ...ctive 7 Safety input 1 channel 2 0 inactive 1 active 1 0 24 V Safe Output 0 inactive 1 active 1 Reserved 2 24 V DC 0 no power feed 1 power feed in pending 3 7 Reserved 2 0 7 Reserved 3 0 7 Reserved Standard data format Diagnostic Data Name Bytes Bit Description Default Error indicator 0 0 Module error 1 Internal error 2 External error 3 Channel error 4 Reserved 0 5 Power supply fault 6 Reserved 0 ...

Страница 34: ...f similar channels per module 9 Channel error 7 0 Error at channel 0 1 Error at channel 1 2 Error at channel 2 3 Error at channel 3 4 Error at channel 4 5 Error at channel 5 6 Error at channel 6 7 Error at channel 7 Channel error 8 8 Error at channel 8 9 15 Reserved 0 Channel error 9 16 23 Reserved 0 Channel error 10 24 31 Reserved 0 Safety 0 11 0 Input Discrepancy Error 1 Input Pulse Error 2 Inpu...

Страница 35: ...t Safety 1 Value 16 0 Input Discrepancy Error 1 7 Reserved 0 SS1 Output 17 0 7 Reserved 0 OSSD Output 18 0 OSSD switch test failure 0 1 OSSD voltage too high 2 OSSD voltage too low 3 OSSD overload 4 7 Reserved 0 Error at channel 9 to Error at channel 31 20 42 0 7 Reserved 0 Time stamp 43 46 Time stamp μs 32 bit ...

Страница 36: ...ter setting the supply voltage The evaluationof test pulses in the safety circuits provides the detection of faults or manipulations of the wiring Therefore every second a low pulse of 1 ms is being generated in each circuit these pulses are phase shifted The evaluation of the test pulses can be activated or deactivated by setting DIP switches The connections Safety Input 0 S 11 S 21 Safety Input ...

Страница 37: ... temperature of 140 F 60 C all wired contacts on the fourth connector must be connected with 1 5 mm wiring 5 5 1 LEDs LED Indicators EP 1922 Module Status Green Communication over the system bus 1 1 Yellow Safety circuit 0 OK 1 2 1 3 1 4 2 1 Yellow Safety circuit 1 OK 2 2 2 3 2 4 3 1 3 2 3 3 3 4 4 1 Yellow SS1 output active 4 2 Yellow 24 V Safe output active 4 3 Green Feed in voltage in valid rang...

Страница 38: ...Chapter 7 Detailed Descriptions of EP 19xx Modules 34 RSTi EP Functional Safety Manual GFK 2956A 5 5 2 Connection Diagrams EP 1922 Block Diagram EP 1922 DIP Switch on the EP 1922 ...

Страница 39: ...rnal device generating pulses is connected ot a safey input of the EP 1922 module this input must be operatined in mode no test pulses DIP switch setting ON When operating in mode no test pulses Test pulses of the external device must be shorter than 2 ms otherwise the safe output will be deactivated Safe laying of cables can be necessary depending on the required safety level Note Use something s...

Страница 40: ...ety chain Achievable safety level SIL3 PFH Probability of Failure per Hour 6 27 x 10 9 HFT Hardware Fault Tolerance 1 SSF Safe Failure Fraction 98 58 Presumed lifecycle time 20 years Prooftest interval No prooftest needed within the life cycle Classification acc To EN 61508 2 2010 Type B Inputs Safety inputs 2 x 2 channel Input type Type 3 as per IEC 61131 2 Inputs for start function 2 manual star...

Страница 41: ...ve 1 Safety input 1 0 inactive 1 active 2 Auto Start 0 inactive 1 active 3 Man Start 0 inactive 1 active 4 Safety input 0 channel 1 0 inactive 1 active 5 Safety input 0 channel 2 0 inactive 1 active 6 Safety input 1 channel 1 0 inactive 1 active 7 Safety input 1 channel 2 0 inactive 1 active 1 0 24 V Safe Output 0 inactive 1 active 1 SS1 Output 0 inactive 1 active 2 24 V DC 0 no feed in 1 power fe...

Страница 42: ...nformation available 1 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 Failure Code 0 Error byte 3 3 0 Temperature Error 1 Internal Error 2 Fuse Error 0 3 Reserved 0 4 Communication fault 5 Reserved 0 6 Reserved 0 7 Reserved 0 Channel type 4 0 6 Channel type 0x78 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bits per channel 4 Number of channels 6 Number of similar channe...

Страница 43: ... Discrepancy Error 1 Input Pulse Error 2 Input Test Error 3 7 Reserved 0 Autostart 13 0 7 Reserved 0 Start Key 14 0 7 Reserved 0 Safety 0 Value 15 0 Input Discrepancy Error 1 7 Reserved 0 Safety 1 Value 16 0 Input Discrepancy Error 1 7 Reserved 0 SS1 Output 17 0 7 Reserved 0 OSSD Output 18 0 OSSD switch test failure 0 1 OSSD voltage too high 2 OSSD voltage too low 3 OSSD overload 4 7 Reserved 0 Er...

Страница 44: ...scharge The components in the RSTi EP series can be destroyed by electrostatic discharge Ensure that personnel and work equipment are adequately grounded Carry out all work during the installation removal and replacement of components as described in the RSTi EP User Manual GFK 2958 manual When using EP 19xx modules observe the following additional notes EP 19xx modules may only be installed in sw...

Страница 45: ...afety review of the entire site When the emergency stop button is pushed the EP 19xx switches off the 24 V supply for the modules refer to the section General Contact Information within the safety segment and thus also contactors K3 and K4 The failure of a switching element in the emergency stop button or a cross circuit in its supply lines does not result in the failure of the emergency stop mech...

Страница 46: ...Chapter 7 Example Applications 42 RSTi EP Functional Safety Manual GFK 2956A EP 1901 EP 2214 Example Application for Dual channel Emergency Stop Monitoring ...

Страница 47: ...formation within the safety segment and thus also for contactors K3 and K4 The failure of a switching element in the emergency stop button or the AOPD as well as a cross circuit in their supply lines does not result in the failure of the corresponding safety device and is detected within the fault reaction time For this purpose the AOPD must generate a test pulse on its safety outputs at least onc...

Страница 48: ...Chapter 7 Example Applications 44 RSTi EP Functional Safety Manual GFK 2956A EP 1902 EP 2214 Example Application for Dual channel Light Curtain Monitoring AOPD type 4 and Emergency Stop Monitoring ...

Страница 49: ...en the emergency stop button is pushed or the cable pull switch is activated the EP 19xx switches off the 24 V supply for the modules switchable modules refer to the section General Contact Information within the safety segment and thus also contactors K3 and K4 The failure of a switching element in the emergency stop button or the cable pull switch as well as a cross circuit in their supply lines...

Страница 50: ...Chapter 7 Example Applications 46 RSTi EP Functional Safety Manual GFK 2956A EP 1901 EP 2214 Example Application for Dual channel Emergency Stop and Cable pull Switch Monitoring ...

Страница 51: ...afety door is opened the EP 19xx switches off the 24 V supply for the modules switchable modules refer to the section General Contact Information within the safety segment and thus also contactors K3 and K4 The failure of a switching element in the emergency stop button or the safety door contacts as well as a cross circuit in their supply lines does not result in the failure of the emergency stop...

Страница 52: ...Chapter 7 Example Applications 48 RSTi EP Functional Safety Manual GFK 2956A EP 1901 EP 2214 Example Application for Dual channel Safety Door Monitoring with Automatic Reset and Emergency Stop ...

Страница 53: ...le modules refer to the section General Contact Information within the safety segment and thus also contactors K3 and K4 An interruption or a cross connection in the supply lines for the safety mat do not result in the failure of the safety function and is detected within before the next starting cycle As an alternative to both NC contacts for the reset switch an NO contact can be used there One o...

Страница 54: ...Chapter 7 Example Applications 50 RSTi EP Functional Safety Manual GFK 2956A EP 1901 EP 2214 Example Application for Safety Mat ...

Страница 55: ...les switchable modules refer to the section General Contact Information inside the safety segment and thus also for contactors K3 and K4 The failure of a switching element in the two hand switch or a cross circuit in its supply lines does not result in the failure of the emergency stop mechanism and is detected within the fault reaction time An interruption of the NC contact by S2 is detected befo...

Страница 56: ...Chapter 7 Example Applications 52 RSTi EP Functional Safety Manual GFK 2956A EP 1901 EP 2214 Example Application for Dual channel Two hand Monitoring with Automatic Start ...

Страница 57: ...e emergency stop button is pushed or the safety door is opened the EP 19xx switches off the 24 V supply for the modules switchable modules refer to the section General Contact Information within the safety segment and thus also contactors K3 and K4 The failure of a switching element in the emergency stop button or the safety door as well as a cross circuit in their supply lines does not result in ...

Страница 58: ...pter 7 Example Applications 54 RSTi EP Functional Safety Manual GFK 2956A EP 1901 EP 2214 Example Application for Dual channel Safety Door Monitoring with Magnetic Switch Automatic Reset and Emergency Stop ...

Страница 59: ...on within the safety segment and thus also contactors K3 and K4 The failure of a switching element in the emergency stop button or the safety door contact as well as a cross circuit in their supply lines does not result in the failure of the emergency stop mechanism and is detected within the fault reaction time A stop is performed by switching off K3 and K4 via the PLC After the motor comes to a ...

Страница 60: ...Chapter 7 Example Applications 56 RSTi EP Functional Safety Manual GFK 2956A EP 1901 EP 2214 Example Application for Dual channel Emergency Stop Monitoring ...

Страница 61: ... the entire site When the emergency stop button is pushed the EP 19xx switches off the 24 V supply for the modules switchable modules refer to the section General Contact Information within the safety segment and thus also contactors K3 and K4 The failure of a switching element in the emergency stop button or the safety door contact as well as a cross circuit in their supply lines does not result ...

Страница 62: ...e Applications 58 RSTi EP Functional Safety Manual GFK 2956A EP 1901 EP 2214 EP 1214 Example Application for Dual channel Safety Door Monitoring Magnetically Operated Interlock with Manual Reset Stop and Emergency Stop ...

Страница 63: ... to perform a safety review of the entire site If the emergency stop button is pushed or at least one magnetic switch is opened the EP 19xx switches off the 24 V supply for the modules within safety segment and thus also contactors K3 and K4 The failure of a switching element in the emergency stop button or a cross circuit in its supply lines does not result in the failure of the emergency stop me...

Страница 64: ...er 7 Example Applications 60 RSTi EP Functional Safety Manual GFK 2956A EP 1901 EP 2214 Example Application for Dual channel Safety Door Monitoring with Proximity Detectors Automatic Reset and Emergency Stop ...

Страница 65: ... the 24 V supply for the modules switchable modules refer to the section General Contact Information within the safety segment and thus also contactors K3 and K4 The failure of a switching element in the emergency stop button or the safety door contact as well as a cross circuit in their supply lines does not result in the failure of the emergency stop mechanism and is detected within the fault re...

Страница 66: ... Applications 62 RSTi EP Functional Safety Manual GFK 2956A EP 1901 EP 2214 Example Application for Dual channel Safety Door Monitoring Spring operated Interlock Controlled Shutdown with Manual Reset and Emergency Stop ...

Страница 67: ... 19xx switches off the 24 V supply for the modules switchable modules refer to the section General Contact Information within the safety segment and thus also contactors K3 and K4 The failure of a switching element in the emergency stop button or the safety door contact as well as a cross circuit in their supply lines does not result in the failure of the emergency stop mechanism and is detected w...

Страница 68: ... 7 Example Applications 64 RSTi EP Functional Safety Manual GFK 2956A EP 2214 EP 1902 Example Application for Dual channel Safety Door Monitoring with Automatic Reset and Controlled Shutdown and Emergency Stop ...

Страница 69: ...e following shows the cascading of EP 19xx modules When the safety door for the robot cell is opened in the example the conveyor belt is also switched off at the same time In contrast switching off the conveyor belt for example with the cable pull switch does not automatically switch off the robot cell Multiple cascade levels and also multiple EP 19xx modules can be used on a single level Be aware...

Страница 70: ...OSSD output level Remove cross connection at OSSD External feed in recognised from field side Measure voltage at OSSD 4 3 vs GND 4 4 If a voltage is present check the wiring Attention safety hazard Shut down the system and prevent it from switching on again Internal error detected Module might have switched off caused by overtemperature check the temperature inside the switch cabinet Perform a col...

Страница 71: ...ternal error detected Module might have switched off caused by overtemperature check the temperature inside the switch cabinet Perform a cold start within 24 hours If the error has not been fixed send the module to GE for a technical examination Interruption in one of the two safety loops of a safety circuit for at least 3 seconds Check safety circuit for interruptions if an interruption of the sa...

Страница 72: ...printed with laser printers EP 8301 Termination kit Set with two end brackets and one end plate EP 8360 High density connector kit High Density Connector signal connectors for EP 3368 and EP 3468 8 connectors per package 9 1 Replacement Parts 1 Base module 2 Electronic unit 3 Plug in unit Replacement Parts for Modules Module Order No Base Module EP 1901 EP 8300 EP 1902 EP 8300 EP 1922 EP 8300 ...

Страница 73: ...to the applicable safety standards SIL Cat PL and the planned implementation takes these standards into consideration 8 The guidelines for per channel configuration have been defined 9 The intentional starting up of potentially hazardous processes is only possible while looking into the danger zone at the same time 10 If the installation requires exclusions of faults the measures have been realize...

Страница 74: ...ID Version HW FW Date Reviewer 1 Reviewer 2 Notes No Requirement mandatory Yes Remark 1 Installation was carried out in accordance with the guidelines from the planning stage and or the manual 2 The safety module s was were installed in a switch cabinet IP 54 3 All conductor cross sections meet the guidelines Date Signature of Reviewer 1 Date Signature of Reviewer 2 ...

Страница 75: ...commissioning the intentional starting up of potentially hazardous processes is only possible while looking into the danger zone at the same time 2 Commissioning is carried out according to the guidelines from the planning stage and or the manual 3 All inputs were configured Requirement optional Yes No Remark 4 The safety clearances to be maintained are measured according to the implemented reacti...

Страница 76: ...1 800 433 2682 1 434 978 5100 www ge ip com GFK 2956A g ...

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