CONTENTS
1
1
Meanings of the Symbols and Safety
2
1.1
Meanings of the Symbols
2
1.2
General Warnings
2
1.3
Safety Instructions
2
1.4
Standards and Regulations
3
2
General
3
2.1
Purpose of Design
4
2.2
Introduction of the Product
4
2.3
Boiler Room and Ventilation
5
2.4
Warning Label
6
2.5
Packaging Label
6
2.6
Information Label
6
3
Technical Specifications
7
3.1
WALLCON X-treme Dimensions
7
3.2
Hydraulic Diagram
8
3.3
Contents
8
3.4
Technical Table
9
4
Installation Introductions
9
4.1
Installation
9
4.1.1 Packaging
9
4.1.2 Carrying
10
4.1.3 Mounting
10
4.1.4 Water Quality and Treatments
11
4.2
Hydraulic Connections
12
4.2.1 Expansion Tank
12
4.2.2 Safety Valve
12
4.2.3 Condensation Water Drain
13
4.2.4 Hydraulic Separator
13
4.2.5 Plate Heat Exchanger
13
4.2.6 Automatic Air Relief Valve
14
4.2.7 Deposit and Dirt Separator
14
4.2.8 Air Inlet Filter
14
4.2.9 Pump
15
4.3
Flue Connections
15
4.3.1 Flue Types
15
4.3.2 Flue Connection Lengths
16
4.3.3 Backdraught Shutter
16
4.4
Electrical Connections
16
4.4.1 Wiring Diagram
17
4.4.2 Outdoor Temperature Sensor
22
5
Installation Examples
23
6
Operation
26
6.1
General
26
6.2
Display and Buttons
26
6.3
Operating Mode Selection
28
6.4
Programming
29
6.5
Main Functions
30
7
Parameters
31
7.1
End User Parameters
31
8
Error / Fault Codes
32
9
Cascade
33
10
Combustion Adjustments
34
10.1
Emission Setpoints
34
10.2
Nominal Load Emission Settings
35
10.3
Minimum Load Emission Settings
35
11
LPG Conversion
36
12
Maintenance
37
12.1
Maintenance Process
37
13
Energy Saving Recommendations
38
14
Disposal
38
15
Product / Energy Labels
39
16
Trouble Shooting
40
17
Boiler Room Application Recommendations
42
IMPORTANT
PLEASE READ INSTRUCTIONS BELOW CAREFULLY BEFORE THE INSTALLATION AND USAGE
1. THIS MANUAL IS AN INSEPARABLE PART OF THE BOILER AND HAS TO BE STORED TOGETHER WITH THE
BOILER. IF THIS MANUAL DAMAGED OR LOST CONTACT GASSERO FOR A NEW COPY.
2. THE INFORMATION AND INSTRUCTIONS THAT ARE SPECIFIED IN THIS USER'S MANUAL APPLY ONLY FOR THE
BOILER MODELS SPECIFIED IN PAGE 3.
3. THE INSTALLATION OF THIS BOILER MUST BE MADE IN ACCORDANCE WITH THE CE DIRECTIVES AND THE
LOCAL GAS ORGANIZATIONS’ INSTRUCTIONS BY AUTHORIZED SERVICES.
4. SPECIFIED GAS MUST BE SUPPLIED BY AUTHORIZED GAS ORGANIZATIONS BEFORE THE COMMISSIONING OF
THE BOILER.
5. COMMISSIONING OF THE BOILER MUST BE MADE BY GASSERO’S AUTHORIZED SERVICES. OTHERWISE
BOILER WARRANTY WILL BE CANCELLED.
6. THE MANUFACTURER IS NOT THE RESPONSIBLE OF THE DAMAGE DUE TO WRONG OR IMPROPER
INSTALLATION OF THE BOILER.
7. SOME PARTS OF THE PURCHASED BOILER COULD BE DIFFERENT THAN SHOWN BOILER PARTS IN THIS
MANUAL.
8. MANUFACTURER (GASSERO) RESERVES THE RIGHT TO CHANGE THIS USER'S GUIDE WITHOUT NOTICE.
9. LIFE TIME OF THE BOILER IS 10 YEARS IF ALL OF THE INSTRUCTIONS FOLLOWED ACCORDING TO THIS USER
MANUAL.
10. BOILER MAINTENANCE MUST BE MADE AT LEAST ONCE IN A YEAR.
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