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GTH 

Electric Boilers

M

odels ranging from 6 kW to 36 kW :

 

2 4 0   V o l t s   (   1   p h a s e   )   &   6 0 0   V o l t s   (   3   p h a s e s   ) .  

 

USE & CARE MANUAL 

WITH INSTALLATION INSTRUCTIONS FOR THE CONTRACTOR 

 

 

 

Your 

GTH Electric Boiler 

has been carefully assembled and factory tested to provide years 

of trouble-free service.  The following information and safety measures are provided to 
enable proper installation, operation, and maintenance of this product. 
  
It is imperative that all persons who are expected to install, operate or adjust this boiler 
should read these instructions carefully.   
 
Any questions regarding the operation, maintenance, service or warranty of this electric 
boiler should be directed to the supplier.   

 

When all installation steps have been completed, insert this installation manual in its original 
envelope, and keep in a safe place (close to the boiler) for future reference. 

 

THERMO 2000 INCORPORATED 

 

 

 

revision : November 2005 

Printed in Canada 

Summary of Contents for GTH 10

Page 1: ...stallation operation and maintenance of this product It is imperative that all persons who are expected to install operate or adjust this boiler should read these instructions carefully Any questions regarding the operation maintenance service or warranty of this electric boiler should be directed to the supplier When all installation steps have been completed insert this installation manual in it...

Page 2: ... 6 6 6 2 2 0 200 GTH 33 33 138 0 147 0 3 X 5KW 3 X 6KW 6 6 6 2 2 0 200 Current for circulator 9 Amp max Table 2 Electric Ratings for 600 VAC 3 phases Electric Boilers Model P KW Current Amp Elements Stage Aquastats Lights Contactors Wires CU Fuse A GTH 9 9 8 7 3 X 3KW 1 1 1 2 14 15 GTH 13 13 5 13 1 3 X 4 5KW 1 1 1 2 12 20 GTH 18 18 17 5 6 X 3KW 2 2 2 3 10 30 GTH 22 22 5 22 0 3 X 3KW 3 X 4 5KW 2 2 ...

Page 3: ...n Valve Valve de drainage 3 4 npt M F Fill Water Connection Entrée d eau aqueduc 1 2 npt F G Power supply wiring Alimentation électrique H Pilot Lights Lampe témoin I Electrical Compartments Compartiment électrique J Wall Brackets Supports mural K Circulator wiring Alimentation pompe L Thermostat wiring Connection thermostat M ON OFF switch Interrupteur ON OFF N Elements Compartments Compartiment ...

Page 4: ...rent edition In any case where instructions in this manual differ from local or national codes the local or national codes take precedence 2 2 CORROSIVE ATMOSPHERE The electric boiler should not be located near an air vent containing a corrosive atmosphere or high humidity The limited warranty is void when the failure of the electric boiler is due to a corrosive atmosphere 2 3 INSPECT SHIPMENT Ins...

Page 5: ...y anchored to safely support the weight of the boiler including water content piping and wiring The electric boiler must be located or protected so as not to be subject to physical damage for example by moving vehicles area flooding etc All models can be installed on combustible floors and in alcoves Ambient temperature must not exceed 80 F or 27 C 3 3 CLEARANCE Minimum clearances for adequate ins...

Page 6: ...l govern the installation of relief valves 3 4 4 Piping system pressurization expansion tank Pressure control devices within the system ensure that each component operates within minimum and maximum allowable pressures and maintain minimum pressure for all normal operating temperatures They also allow air bleeding prevent cavitation at the pump inlet and prevent water from boiling within the syste...

Page 7: ...e is likely to be much higher than intended Such design methods seldom consider temperature drops higher than 20 F which results in overdesign Another method by which the boiler water temperature drop BWTD could be calculated is to assume a constant supply boiler water temperature minus the return boiler water temperature For example a boiler might have a return temperature of 140 F Assuming a con...

Page 8: ...ons Please note that in the smaller pipe sizes this velocity limit permits the use of friction loss rates higher than 4 feet per 100 feet Fluid velocity should be above 1 1 2 to 2 feet per second in order to carry entrained air along to a high point in the system where it can be purged It is generally accepted that if proper air control is provided to eliminate air and turbulence in the system the...

Page 9: ...ze flow by gravity and heat loss during non draw periods a flow check must be installed 3 7 CONNECTING THE THERMOSTAT 3 7 1 For 240Vac model 3 7 1 1 Single heating zone Connect a low voltage thermostat to terminals T and T on the electric panel DO NOT apply any power to these terminals 3 7 1 2 Multiple heating zones Connect the zone valve end switch to terminals T and T on the electric pannel DO N...

Page 10: ...ntrol selects the least expensive energy source based on outside temperature user choice or a signal from your utility The CBE EM dual energy control will start up the oil burner upon receiving the appropriate signal even if the thermostat in the house is not calling for heat It will shut off when the temperature in the boiler reaches its target on the Limit Control It is for this reason that the ...

Page 11: ... setting the boiler water temperature using the aquastats The most energy efficient operation will result when the temperature setting of each aquastat is the lowest that satisfies the heating needs Please refer to table 5 for more details Each aquastat controls one stage in the 240V model each electric element has it own aquastat in the 600V model there is one aquastat per 3 elements Set the temp...

Page 12: ...s above room temperature 8 The circulator should start up after a time delay 9 The elements should turn on in sequence as the boiler water temperature drops below the aquastat set points This could take many minutes 10 The circulator stays on for as long as there is a demand for heating When the circulator turns off 11 Temperature inside the boiler should increase Elements and pilot lights should ...

Page 13: ... that the boiler be purged annually in order to eliminate sediment and sludge which may have accumulated at the bottom of the boiler and covered the heating elements Procedure 1 Let the boiler cool down 2 Close the maintenance valves connected to the boiler inlet and outlet N B It is not recommended to drain the water from the whole heating system 3 Hook up a garden hose to the drain valve and pla...

Page 14: ...in valve Valve drainage 9 Safety valve Valve de sécurité 10 T P Gage Tridicateur 11 Automatic air vent Purgeur d air 12 Flow check valve Clapet antigravité required on systems without motorised zone valves requise sur les systèmes n ayant pas de valves motorisées 13 Thermostat Thermostat Schéma d installation général General installation GTH 240V Simple zone Single zone THERMO 2000 inc GTH Raccord...

Page 15: ...d air 8 Drain valve Valve drainage 9 Safety valve Valve de sécurité 10 T P Gage Tridicateur 11 Automatic air vent Purgeur d air 12 Flow check valve Clapet antigravité required on systems without motorised zone valves requise sur les systèmes n ayant pas de valves motorisées 13 Motorized zone valve Soupape électrique de zone 14 Hot water baseboard Plinthes chauffage 15 Thermostat Thermostat Schéma ...

Page 16: ...binet élimination d air 8 Drain valve Valve drainage 9 Safety valve Valve de sécurité 10 T P Gage Tridicateur 11 Automatic air vent Purgeur d air 12 Flow check valve Clapet antigravité 13 Return header Collecteur de retour 14 Radiant infloor piping Plancher chauffant 15 Thermostat Thermostat 16 Supply header Collecteur d alimentation 14 13 16 T 105 F T 90 F Schéma d installation général General in...

Page 17: ...alve Valve d injection 13 Return header Collecteur de retour 14 Radiant infloor piping Plancher chauffant 15 Thermostat Thermostat 16 Supply header Collecteur d alimentation 17 Circuit balancing valve Valve de balancement 18 Indoor Outdoor controller Conjtrôleur modulant Int Ext 19 Boiler water temp sensor Sonde de température d eau 20 Exterior temperature sensor Sonde de temperature extérieur 21 ...

Page 18: ...at terminal block GTH240V sur panneauélectrique GTH on GTH electric pannel GTH 600V sur relais RA89A on relay RA89A Thermostat Zone 1 120 Vac Electrical service 24 Vac Zone valves Thermostat Zone 2 Thermostat Zone 3 Zone valves Zone valves 40Va Transfo 3 zones 20Va Transfo 3 zones Thermostat Zone 1 T T 1 2 3 5 4 6 Relais Relay RA845A T T 1 2 3 5 4 6 Relais Relay RA845A L2 L1 Thermostat Zone 2 Circ...

Page 19: ...troleur bi énergie Thermo 2000 modèle CBE EM Cut open this jumper when using Thermo 2000 dual energy controller model CBE EM TH C R HL Aquastat Élément chauffant Heating element Commutateur ON OFF ON OFF switch Contacteur de puissance Power relay Relais Relay Lampe témoin Pilot light Haute limite Hi Limit N C C T T Circulateur Circulator Bleu Blue Jaune Yellow Noir Black Blanc White Rouge Red F Fu...

Page 20: ...pen this jumper when using Thermo 2000 dual energy controller model CBE EM Note 3 Disjoncteur en option Braker in option Légende Legend TH C R HL Aquastat Élément chauffant Heating element Commutateur ON OFF ON OFF switch Contacteur de puissance Power relay Relais Relay Lampe témoin Pilot light Haute limite Hi Limit Fusible Fuse Disjoncteur Braker V2 E2 R1 Thermostat C C T T Circulateur Circulator...

Page 21: ...utilisez le controleur bi énergie Thermo 2000 modèle CBE EM Cut open this jumper when using Thermo 2000 dual energy controller model CBE EM Note 3 Disjoncteur en option sur modèle 27KW Braker in option on model 27 KW B1 B2 B3 B4 Voir see note 3 OPTION Voir see note 3 OPTION Voir see note 2 Voir see note 1 Relais de pompe WR 24A05A 1 Légende Legend TH C R HL Aquastat Élément chauffant Heating eleme...

Page 22: ...ck 24 VAC for an installation with Thermo 2000 dual energy controller model CBE EM Note 2 Couper le cavalier lorsque vous utilisez le controleur bi énergie Thermo 2000 modèle CBE EM Cut open this jumper when using Thermo 2000 dual energy controller model CBE EM Légende Legend TH C R HL Aquastat Élément chauffant Heating element Commutateur ON OFF ON OFF switch Contacteur de puissance Power relay R...

Page 23: ...r an installation with Thermo 2000 dual energy controller model CBE EM Note 2 Couper le cavalier lorsque vous utilisez le controleur bi énergie Thermo 2000 modèle CBE EM Cut open this jumper when using Thermo 2000 dual energy controller model CBE EM Légende Legend TH C R HL Aquastat Élément chauffant Heating element Commutateur ON OFF ON OFF switch Contacteur de puissance Power relay Relais Relay ...

Page 24: ...ut tarif High tarif light Valve 3 voies optionnelle Optional 3 way valve Cablage en usine Factory wiring Cablage par l installateur Wiring by others H H V1 V2 V3 T1 T2 E1 E2 Valve 3 voies optionnelle Optional 3 way valve Sonde extérieur Outdoor sensor Noir Black Brun Brown Bleu Blue Lumière haut tarif High tarif light Transfo 120 Vac 24 Vac Interrupteur DPDT Switch ON OFF ON Bi energie Dual energy...

Page 25: ...r 8 Drain valve Valve drainage 9 Safety valve Valve de sécurité 10 T P Gage Tridicateur 11 Automatic air vent Purgeur d air 12 Flow check valve Clapet antigravité required on systems without motorised zone valves requise sur les systèmes n ayant pas de valves motorisées 14 Dual energy outside sensor Sonde ext Bi energie 15 Thermostat Thermostat 16 Dual energy control CBE EM Contrôle Bi énergie CBE...

Page 26: ...fety valve Valve de sécurité 10 T P Gage Tridicateur 11 Automatic air vent Purgeur d air 12 Flow check valve Clapet antigravité required on systems without motorised zone valves requise sur les systèmes n ayant pas de valves motorisées 14 Dual energy outside sensor Sonde ext Bi energie 15 Thermostat Thermostat 16 Dual energy control CBE EM Contrôle Bi énergie CBE EM 17 Motorised 3 way valve Valve ...

Page 27: ...s 5 Bouchon 1 2 NPT Plug 1 2 NPT 17 Valve de sécûrité Safety valve 30psi 3 4 Mx 3 4 F 29 Bloc terminal Terminals blocks 6 Éléments Heating elements 3 4 5 5Kw 240V 18 Support chaudière Boiler bracket 30 Disjoncteur 1 pôle 1 pole braker 15Amp 7 Porte gauche cabinet Cabinet left door 19 Lumière Pilot light 31 Aquastat G1 11781 8 Plancher cabinet Cabinet floor 20 Support mural Mounting bracket 32 Fusi...

Page 28: ... Terminals blocks 5 Bouchon 1 2 NPT Plug 1 2 NPT 17 Valve de sécûrité Safety valve 30psi 3 4 Mx 3 4 F 29 Bloc terminal Terminals blocks 6 Éléments Heating elements 3 4 5 5 6Kw 240V 18 Support chaudière Boiler bracket 30 Disjoncteur 1 pôle 1 pole braker 15Amp 7 Porte gauche cabinet Cabinet left door 19 Lumière Pilot light 31 Aquastat G1 11781 8 Plancher cabinet Cabinet floor 20 Support mural Mounti...

Page 29: ... 28 Bloc terminal Terminals blocks 5 Bouchon 1 2 NPT Plug 1 2 NPT 17 Valve de sécûrité Safety valve 30psi 3 4 Mx 3 4 F 29 Bloc terminal Terminals blocks 6 Éléments Heating elements 4 5 5 6Kw 240V 18 Support chaudière Boiler bracket 30 Disjoncteur Braker 15Amp 7 Porte gauche cabinet Cabinet left door 19 Lumière Pilot light 31 Aquastat G1 11781 8 Plancher cabinet Cabinet floor 20 Support mural Mount...

Page 30: ...ouchon 1 2 NPT Plug 1 2 NPT 17 Valve de sécûrité Safety valve 30psi 3 4 Mx 3 4 F 29 Bloc terminal Terminals blocks 6 Éléments Heating elements 3 4 5Kw 347V 18 Support chaudière Boiler bracket 30 Fusible Fuse 6 10A 250V class midjet Ferraz TRM6 10 7 Porte gauche cabinet Cabinet left door 19 Lumière Pilot light 31 Aquastat G1 11781 8 Plancher cabinet Cabinet floor 20 Support mural Mounting bracket 3...

Page 31: ... energy relay 5 Bouchon 1 2 NPT Plug 1 2 NPT 17 Valve de sécûrité Safety valve 30psi 3 4 Mx 3 4 F 29 Bloc terminal Terminals blocks 6 Éléments Heating elements 3 4 5Kw 347V 18 Support chaudière Boiler bracket 30 Fusible Fuse 6 10A 250V class midjet Ferraz TRM6 10 7 Porte gauche cabinet Cabinet left door 19 Lumière Pilot light 31 Aquastat G1 11781 8 Plancher cabinet Cabinet floor 20 Support mural M...

Page 32: ...tallation repair maintenance and or usage that are not done in conformity with the manufacturer s installation manual or 2 Defects or malfunctions resulting from installation maintenance or repair that are not done in accordance with regulations in force or 3 Defects or malfunctions resulting from improper installation maintenance or repair done carelessly or resulting from consumer damage imprope...

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