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Manual de Servicio 

28/46 

Issue 3.1  

Ref. NR-00019-ENG 

http://www.gamapur.com/

 

 

 

Follow the recommended procedure in the indicated order. 

CAUTION!

 The start-up procedure assumes that all of the necessary adjustments have 

been correctly performed. 

a)  Check  the  state  of  the  DOTP  plasticizer  in  the  Isocyanate  pump  lubrication  cup.  

Change the oil if you see changes in the color or signs of solidification and retighten the 
packing nut to ensure the seal. 

b)  Make sure the level of the chemical tanks is enough to process the system. 

c)  Check the inlet filters of the products.  Clean them if necessary. 

d)  Open the manual valves at the bottom of the tanks. 

e)  Turn the potentiometer located on the transformer to apply the electrical intensity to the 

heating hose system. (

See Amps table on page 12

). 

Selected  intensity  must  not  be  maintained  over  10  minutes.  After  that 
time,  turn  the  potentiometer  anti-clockwise  until  the  screen  shows 
25amps. 

To  avoid  excessive  pressure  in  the  heated  hoses,  wait  for  the  product  in 
them  to  reach  the  required  temperature  before  starting  up  the  air  motor 
system. 

f)  Turn the general switch 

“ON”. 

g)  Open the 

“RETRATC” valve (vertical position). 

h)  Push  the 

“START”  green  button,  the  temperature  regulator  displays  will  light  on, 

(whenever the switch of the heaters is in “On“). 

i)  Set the Isocyanate Temperature on the Iso Regulator. 

j)  Set the Polyol Temperature on the Poly Regulator. 

k)  Using  the air pressure regulators, first of all select the pressure for the down stroke of 

the proportioning pumps and then adjust the pressure for the up stroke. The pressures 
must  be  practically  the  same  and  remain  constant.  If  the  pressures  fluctuate  on  each 
stroke, consult the fault section before continuing. 

l)  Connect the air supply to the gun; open the manual valves of each product; make a test 

projection and check the pressures on the product gages. If the projection test is correct 
and the pressures remain equal, proceed with the application 

 

START UP PROCEDURES  

Содержание Easy Spray

Страница 1: ...ad all the technical and safety documentation included in this manual carefully Pay special attention to the information to know and understand the operation and the conditions of use of the unit All...

Страница 2: ...of heating devices pumping equipment dispensers or other parts or accessories with the Product that have not been approved or manufactured by HI TECH Failure to follow the operating instructions and r...

Страница 3: ...information to alert on a situation that might cause serious injuries if the instructions are not followed CAUTION establishes information that indicates how to avoid damage to the unit or how to avoi...

Страница 4: ...th the waste caused according to current regulations Disconnect the unit from the power supply before carrying out any operation inside the electrical console The electrical maintenance of the machine...

Страница 5: ...ts which give the unit a total power of 1800 W and the necessary control and safety components for the precise operation of the system Its peculiar configuration allows a temperature differential T of...

Страница 6: ...g System OPTIONAL Designed with a 2000 W isolation transformer that enables effective heating up to a total hose length of 48 meters 165 feet The system includes an innovative hose heating concept in...

Страница 7: ...nical Maximum Working Pressure air supply 9 bar ________________ 100 bar 10 MPa 1450 psi Maximum Production Ratio 1 1 ___________________________________4 kg min 8 8 lb min Minimum Production ________...

Страница 8: ...hanical Maximum Working Pressure air supply 9 bar ________________ 200 bar 20 MPa 2900 psi Maximum Production Ratio 1 1 ___________________________________4 kg min 8 8 lb min Minimum Production ______...

Страница 9: ...Service Manual 9 46 Issue 3 1 Ref NR 00019 ENG http www gamapur com Figure 1 General Description Easy Spray GENERAL DESCRIPTION...

Страница 10: ...lectric power desired for heating the hoses 12 Isocyanate Pressure Gage Indicates the pressure in the Isocyanate circuit 13 Polyol Pressure Manometer Indicates the pressure in the Polyol circuit 14 Is...

Страница 11: ...Turns the electric supply to the control panel on and off It must be turned ON for any operation to be performed with the unit 2 Start Button This pushbutton turns the circuit control on 3 ISO POL Tem...

Страница 12: ...d application temperature 30 A 38 C 100 F 35 A 48 C 118 F 40 A 60 C 140 F 45 A 75 C 167 F 50 A 80 C 176 F Turn the potentiometer clockwise until the screen shows the required amps for a quick pre heat...

Страница 13: ...ate temperature regulators Instructions When the power is connected to the machine the displays will show the current temperature values To modify the values press or as required For more details abou...

Страница 14: ...Manual de Servicio 14 46 Issue 3 1 Ref NR 00019 ENG http www gamapur com...

Страница 15: ...Service Manual 15 46 Issue 3 1 Ref NR 00019 ENG http www gamapur com NB The temperature regulators are not inter changeable with those attached to previous versions of the machine...

Страница 16: ...Polyol hose to the Polyol heater c Connect the recirculation hose of each product to the recirculation valves located in the ISO or POLY tank the Isocyanate hose to the Isocyanate tank valve and the s...

Страница 17: ...gh the hose insulation so that the bottom of the thermometer is in contact with the hoses and the top is outside the insulation Fit the thermometer in such a way that the operators can see the tempera...

Страница 18: ...he bottom of the tanks c Open the manual recirculation valves d Turn the RETRACT valve as it appears in vertical position it s opened e Turn the general switch ON f Turn the air pressure regulators an...

Страница 19: ...e made of a plastic material which resists up to 80 C Product temperature inside the tanks must never reach that limit CAUTION Do not recirculate with full tanks since over pressure may occur in the i...

Страница 20: ...the Isocyanate proportioning pump is in the retract position and the pressure begins to fall CAUTION To avoid possible product leakage and early failure of the pump seals the pressure must not be red...

Страница 21: ...tor clockwise until the product pumps begin to move slowly h Allow the materials to come out of the recirculation hose until the tanks are completely empty i Turn the general switch OFF The temperatur...

Страница 22: ...t will light on Check the product pumps begin to move slowly If necessary increase the pneumatic pressure by turning the regulator clockwise until the product pumps begin to move slowly ff Allow the D...

Страница 23: ...ome out of the recirculation hose until the tanks are completely empty h Turn the general switch OFF The temperature regulator displays will then go out i Close the product manual valves at the bottom...

Страница 24: ...reen button The temperature regulator displays will light on whenever the switch of the heaters is in On Check that the product pumps move dd Turn the general switch OFF The temperature regulator disp...

Страница 25: ...parate them until they are going to be installed in the unit The hose connection system includes special terminals fast lock to facilitate the electrical connection to the transformer and between the...

Страница 26: ...k of the gun making sure that the manual valves are closed g Insert a contact thermometer through the hose insulation so that the bottom of the thermometer is in contact with the hoses and the top is...

Страница 27: ...e the whole circuit proceed as follows a Keep the coupling block with the outlet of each product in separate vessels and open the manual valves of each product b Turn the pneumatic pressure regulator...

Страница 28: ...er anti clockwise until the screen shows 25amps To avoid excessive pressure in the heated hoses wait for the product in them to reach the required temperature before starting up the air motor system f...

Страница 29: ...ng pump is in the retract position and the pressure begins to fall CAUTION To avoid possible product leakage and the early failure of the pump seals the pressure must not be reduced to zero It is reco...

Страница 30: ...f the coupling block until the tanks are empty i Close the manual valves on the coupling block j Turn the general switch OFF The temperature regulator will go out k Close the manual valves at the bott...

Страница 31: ...ing agent the cleaning process is complete and you can proceed as normal aa Close the RETRATC valve horizontal position bb Turn the general switch OFF The temperature regulator displays will go out cc...

Страница 32: ...he heaters is in On Check the product pumps begin to slowly move If necessary increase the pneumatic pressure by turning the regulator clockwise i Allow the materials to come out of the coupling block...

Страница 33: ...n the process carefully read the safety information provided by your supplier Deal with the waste caused according to current regulations Disconnect the unit from the power supply before carrying out...

Страница 34: ...by deactivating the POWER CONTROL The thermostat will not reset until the temperature in the heater is below 120 C 248 F 1 Heating Elements Each heater includes two 900 W heating elements connected i...

Страница 35: ...2000 230 26 2 13 2 6 2 4 2 2000 400 80 2 40 2 20 2 13 2 2000 440 96 2 48 2 24 2 16 2 Under extreme environmental conditions the heater might be affected and fail to reach the required temperature In t...

Страница 36: ...g capacity less effective Under extreme environmental conditions the hose heating system may be affected and fail to reach the required temperature 2 Hose Transformer The transformer offers the option...

Страница 37: ...mediately before b Restore the power supply press the POWER CONTROL key and the key under the HOSES display If the heating works the problem will be in the last section of hose Replace it If not do th...

Страница 38: ...nding direction check the discharge ball valve upper valve if pressure is lost in a descending direction check the aspiration ball valve lower valve Proceed as follows to check the ball checks a Disco...

Страница 39: ...emperatures the product increases in viscosity making the pumping more difficult When the ambient conditions prevent the products from being maintained at a minimum temperature of 12 C auxiliary heati...

Страница 40: ...ectrician To avoid damage caused by the impact of pressurized fluids do not open any connection or perform maintenance work on components subject to pressure until the pressures have been completely e...

Страница 41: ...alue of the resistance must be as shown in Table 1 on pag 35 d Apply Teflon or sealing paste to the thread and screw the element into its housing e Reconnect the wires to the connection block make sur...

Страница 42: ...e of the new components please refer to table 20 in the Parts Manual NR 00018 for p n of the different models and sizes Also inspect the lower and upper ball and the seat assembly looking for wear hit...

Страница 43: ...absorption of moisture and the possibility of contamination through the reaction with the solvent used in the cleaning operation To check the product inlet filters proceed as follows a Disconnect the...

Страница 44: ...ration If the gaskets and the seals are in a good state the plasticizing oil will not have to be changed so frequently To replace the plasticizing oil of the pump proceed as follows a Use the gun to p...

Страница 45: ...Installation Recirculation Unit _________________________________ 16 Start Up Procedures __________________________________________ 19 Daily Shutdown ______________________________________________ 20...

Страница 46: ...G http www gamapur com Figure 1 General Description Easy Spray __________________________ 9 Figure 2 Control Panel and Hose Heating_________________________ 11 Figure 3 Method of union of the Hoses __...

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