background image

 

DairyScale

 

Installer

 

manual

 

3E0673

 

 

Page

 

2

 

 

INSTALLATION

 

Planning

 

the

 

Installation

 

During

 

the

 

planning

 

of

 

your

 

DairyScale

 

installation,

 

you

 

need

 

to

 

determine

 

the

 

location

 

and

 

installation

 

requirements

 

for

 

the

 

following

 

components:

 

1.

 

Power

 

Supply

 

Provides

 

the

 

12V

 

supply

 

to

 

the

 

Scale

 

and

 

Panel

 

Reader.

 

2.

 

Purpose

 

built

 

Chicane

 

The

 

Chicane

 

is

 

designed

 

to

 

slow

 

and

 

separate

 

the

 

animals

 

so

 

that

 

the

 

weighing

 

events

 

can

 

occur

 

at

 

the

 

optimal

 

time

 

spacing.

 

3.

 

Panel

 

Reader

  

This

 

automatically

 

reads

 

the

 

Electronic

 

ID

 

tag

 

attached

 

to

 

the

 

animal

 

and

 

passes

 

that

 

information

 

onto

 

the

 

Scale

 

to

 

be

 

stored

 

with

 

the

 

weight.

 

4.

 

Weighing

 

Platform

 

set

 

Composed

 

of

 

two

 

platforms,

 

Lead

on

 

and

 

Main.

  

5.

 

Scale

 

head

  

The

 

Scale

 

stores

 

all

 

collected

 

data.

  

The

 

data

 

in

 

the

 

Scale

 

can

 

be

 

downloaded

 

from

 

the

 

Scale

 

onto

 

a

 

computer.

  

The

 

Scale

 

can

 

also

 

produce

 

a

 

real

 

time

 

output

 

of

 

EID

 

number

 

and

 

valid

 

weight

 

as

 

each

 

animal

 

is

 

weighed.

 

 

Installation

 

considerations

 

While

 

planning

 

the

 

installation,

 

take

 

the

 

following

 

into

 

consideration:

 

 

Cows

 

should

 

be

 

weighed

 

after

 

milking.

 

 

The

 

Panel

 

Reader

 

needs

 

to

 

be

 

mounted

 

so

 

it

 

can

 

reliably

 

read

 

the

 

herd's

 

Electronic

 

ID

 

tags

 

as

 

they

 

walk

 

over

 

the

 

Weighing

 

Platform

 

set.

  

Take

 

care

 

to

 

ensure

 

the

 

Panel

 

Reader

 

can

 

not

 

read

 

the

 

Electronic

 

ID

 

tags

 

of

 

animals

 

passing

 

nearby.

 

 

Consider

 

the

 

drainage

 

requirements

 

around

 

the

 

Weighing

 

Platform

 

set

 

as

 

this

 

needs

 

to

 

be

 

hosed

 

down

 

regularly.

 

 

The

 

concrete

 

under

 

the

 

Weighing

 

Platform

 

set

 

should

 

be

 

as

 

level

 

as

 

possible.

 

 

The

 

Lead

on

 

platform

 

should

 

be

 

located

 

as

 

close

 

as

 

possible

 

to

 

the

 

exit

 

of

 

the

 

Chicane.

 

 

The

 

leading

 

edge

 

of

 

the

 

Panel

 

Reader

 

antenna

 

must

 

be

 

mounted

 

1100

 

mm

 

from

 

the

 

leading

 

edge

 

of

 

the

 

Main

 

platform.

 

 

Nothing

 

should

 

delay

 

the

 

animal

 

from

 

exiting

 

the

 

Main

 

platform.

 

 

Содержание DAIRY SCALE XDS5000

Страница 1: ...Installer Manual ENG DAIRY SCALE XDS5000...

Страница 2: ...has been made to ensure accuracy neither Gallagher Group Limited nor any employee of the company shall be liable on any ground whatsoever to any party in respect of decisions or actions they may make...

Страница 3: ...ing maximum and minimum weights 22 Testing the Scale 23 Testing the Panel Reader 23 DairyScale Engineering Options menu 24 Accessing the DairyScale Engineering Options menu 24 Change auto weighing 25...

Страница 4: ......

Страница 5: ...Installation section prior to planning each DairyScale installation The location of the Chicane Weighing Platform set and Panel Reader are inter related and for each installation you will need to dete...

Страница 6: ...ed from the Scale onto a computer The Scale can also produce a real time output of EID number and valid weight as each animal is weighed Installation considerations While planning the installation tak...

Страница 7: ...tall the Power Supply in a cool dry place close to a power point 2 Run the 12V cable from the Power Supply to the Scale Gallagher recommends that all cabling is mounted within conduit or similar to pr...

Страница 8: ...e concrete under the Weighing Platform set must be as level as possible The Weighing Platform must be level and both platforms must be even in height Chicane dimensions The following is a diagram of a...

Страница 9: ...3E0673 DairyScale Installer manual Page 5 Chicane and Weighing Platform dimensions...

Страница 10: ...ss Materials Dyna bolts Galvanised 12 mm x 25 mm if direct on to concrete or 12 mm x 100 mm if spacers are required Electric drill with masonry drill bit Step 1 Assembly of the Scale Lead on Frame Imp...

Страница 11: ...on a flat surface ensuring that the rails are parallel and fully tighten all of the bolts Step 2 Assembly of the Scale Main Frame Important When attaching each part with the M12 x 25mm galvanised bolt...

Страница 12: ...nd Crossmember and attach to the Main rail using 3 x M12 x 25 galvanised bolts 3 Attach the second Main Rail using 6 x M12x25 galvanised bolts 4 Place the frame assembly on a flat surface ensuring tha...

Страница 13: ...ot fully tighten 2 Repeat this a further 7 times so there are eight assemblies 3 Two of these assemblies form the Lead on foot assemblies Put these to one side 4 With the remaining 6 assemblies thread...

Страница 14: ...ttach the 4 remaining Load cell foot assemblies to the load cells in the Main Scale Crossmember 2 Tighten the adjuster boss securely on to the load cell Important Once the feet are inserted into the f...

Страница 15: ...ch a way that the cows are travelling on to the lead on platform before the main platform Ensure there is 10mm clearance between the two frames 3 When satisfied with the positioning of the Frame assem...

Страница 16: ...Page 12 Step 5 Inserting the Saddles and Slabs Procedure 1 Place 5 Slab Saddle assemblies evenly on the main frame and 1 centrally on the Lead on frame as shown 2 Carefully place the Slabs into posit...

Страница 17: ...ions Mounting the Panel Reader 1 Mount the Panel Reader on the outside of the race with the leading edge of the Panel Reader approximately 1100 mm from the leading edge of the Main Weighing Platform a...

Страница 18: ...ead onto the Scale bracket 3 Connect the Scale power supply cable 4 Set up the Scale as per the User manual You need to set up the following Set the time and date in the Scale Set the User Options Ass...

Страница 19: ...he Junction box Two short tails from the Junction box will plug into the Scale head Mount the Scale head undercover in the Dairy shed with the loadcell cables routed into the shed Note The yellow Amph...

Страница 20: ...2 port on the Scale 2 Connect the Scale power supply cable to the Scale Note Warning messages are displayed on the Scale if the Weighing Platforms are plugged in incorrectly or are not plugged in The...

Страница 21: ...er to Change auto weighing p 25 Note The values shown above may vary depending on your installation 2 Write down the values for the following fields Entry weight Leading weight Trailing weight 3 Stand...

Страница 22: ...alue you wrote down If yes the trailing edge Load cells on the Main platform are functioning correctly If no the trailing edge Load cells on the Main platform are malfunctioning See below for details...

Страница 23: ...d to calibrate the Scale Span weight During the calibration process the Scale uses the above values to estimate the test weight The estimated weight is displayed in this field Correct the displayed we...

Страница 24: ...ptured the Scale can not be calibrated to the Weighing Platform See Fixing calibration problems p 21 for more details 6 Place the known weight on the trailing edge of the Main Weighing Platform 7 Pres...

Страница 25: ...hout pressing The Scale reverts to normal operation without saving the changes Note Once the calibration information is captured it is stored with the factory defaults It is not lost if the factory de...

Страница 26: ...ck to 1 When the label is 1 each time you press the 1 button you add 1 to the limit When the label is 10000 each time you press the 10000 button you add 10000 to the limit 5 Increase the Min weight al...

Страница 27: ...ht dirt or manure left on the platform 4 Place the calibrated weight in the middle of the Main platform The Scale displays the weight of the object 5 If the displayed weight correct If yes the Scale i...

Страница 28: ...ch enables you to change settings used to configure the Scale Procedure 1 Turn the mode select switch to S 2 Press the and soft keys as required to select USER OPTIONS 3 Press the SELECT soft key 4 On...

Страница 29: ...nd increases as weight is applied on the Load cells In normal operation with no weight on the platform the displayed value should be between 31700 and 32700 Trailing weight This is the raw Analogue to...

Страница 30: ...lower screen 4 Press the soft key until the value you want to alter is highlighted 5 Alter the Limit or Step values as follows Limit value Note After you select a Limit value the labelling of the thr...

Страница 31: ...ny of 0 1 0 2 0 5 1 2 5 10 20 50 or 100 6 To save the changes follow these steps Navigate to the end of the resolution list The labelling of the three buttons along the bottom of the screen changes to...

Страница 32: ...ults and is not lost when the factory defaults are restored Calibration information Scale Model To restore the factory defaults complete the following steps 1 Access the Engineering menu See Accessing...

Страница 33: ...IEWED FROM CABLE SIDE OF SOCKET EHR 7 SOCKET 7 6 5 4 3 2 1 4 6 6 7 8 9 1 2 3 4 5 VIEWED FROM REAR OF SOCKET D SUB SOCKET RXD TXD RTS EARTH CTS Bottom 9 pin Male DB9 1 2 3 4 5 6 7 1 3 2 8 5 9 7 PRINTED...

Страница 34: ...DairyScale Installer manual 3E0673 Page 30 Scale power supply Weighing Platform connectors before December 2013 Left side of indicator Right side of indicator...

Страница 35: ...3E0673 DairyScale Installer manual Page 31 Weighing Platform connectors from December 2013...

Страница 36: ...DairyScale Installer manual 3E0673 Page 32...

Страница 37: ...ength 232 mm 9 inches Width 212 mm 8 inches Height 90 mm 3 inches Approximate weight 2 kg 4 4 pounds Weighing Platform dimensions Width Length Deck Height Lead on platform 686 mm 795 mm 111 5mm Main p...

Страница 38: ...in metres 2 Determine the allowable resistance per metre using the following equation Resistance per metre 0 125 ohms Distance from Power Supply to Scale in metres 3 Take the following information to...

Страница 39: ...ab saddle assembly 6 Scale mounting plate assembly 4 Scale Lead on rail RHS 1 Scale Lead on rail LHS 1 Scale main rail 2 Weigh scale slab 8 Scale fastening kit 1 Scale Junction box assembly 1 Scale XD...

Страница 40: ...E OF MANUFACTURE AND SERIAL NUMBER Scale date of manufacture and serial number The label detailing the date of manufacture and the serial number is on the inside of the fold out support stand Y Y W W...

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