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GALA MIG 3000/3800.

 

15 

 
 

1. GENERAL DESCRIPTION. TECHNICAL CHARACTERISTICS. 

The GALA MIG line equipment permits carrying out electrical welding by means of MIG-MAG semi-

automatic procedure with carbon steels, weakly alloyed steels, stainless and aluminium steels, which are the 
most commonly used metals in modern industry. 

The GALA MIG line is characterised because its wire feed unit is separate from the power source (wire-feed unit).  This 

system makes it easier to move the equipment to different industrial work locations.  

The whole modular system that makes up the installation comprises the following elements: 

1.1 – Power source.  (Earth cable included).

 

1.2 - Wire feed unit (Independent from the power source). 

 

1.3 - Connection extension lead between power source and wire-feed unit. Welding torch. 

 

1.4 - Transport trolley (compulsory if a cooling module is installed) or bottle support. 

1.5 - Auxiliary elements: Pressure reducing valve for gas bottle, gas economiser.

 

General description of the series equipment: 

GALA MIG

 3000/3800

. Designed for use in highly professional welding work in locksmith work and boilerwork.  They 

have a high duty cycle.   10 and 20 regulation positions respectively. 

 

 

NEVER USE THESE WELDING MACHINES TO DEFROST TUBES. 

1.1. GALA MIG POWER SOURCES. 

Technical characteristics of GALA MIG power sources.   

Ref. 43898000

 

Ref. 43990000 

TECHNICAL CHARACTERISTICS.

 

GALA MIG 3000  GALA MIG 3800 

Input voltage U

(3 Ph. -50/60hz) (1)

 

 230/400V

 

230/400V 

Maximum input intensity I

1max

 

23/13 A

 

31/18 A 

Effective input intensity I

1eff

 

18/10 A

 

24/14 A 

Continuous adjustment margin I

2min

÷ I

2max

 

30 ÷230 A

 

35 ÷300 A 

Welding intensity equivalent to 35%. 

 

300 A

 

390 A 

Maximum welding intensity I

2max

.

 

230 A / 60 %

 

300 A / 60 % 

Welding voltage U

2min 

- U

2max

.

 

17,5-37V

 

18-39V 

Number of staggerings U

2

 

10 

10 X 2

 

Number of reactance taps

 

1 1 

V-I parameter measurement system

 

OPTIONAL

 

OPTIONAL

 

Thermal insulation.

 

H (180º C)

 

H (180º C) 

Mechanical protection index – IP class

 

IP 21

 

IP 21 

Ventilation

 

FORCED

 

FORCED

 

Total dimensions (               ) mm.

 

705x556x900

 

705x556x900 

Weight (without wire-feed).

 

79 Kg

 

96 Kg 

 
ACCORDING TO EN 60974 4-1; (1) OTHER FREQUENCY AND POWER SUPPLY VOLTAGE VALUES ON DEMAND.  

S

 – Appropriate welding equipment for welding work in places with limited mobility.

 

Dimensions of GALA MIG 3000/3800 equipment.  

556

900

538

767

 720

 

 

 

 

 

Содержание GALA MIG 3000

Страница 1: ...60Hz Gala Mig 3800 Ref 43990000 3 Ph 230 400V 50 60Hz E ESTE EQUIPO DEBE SER UTILIZADO POR PROFESIONALES EN BENEFICIO DE SU TRABAJO LEA ATENTAMENTE ESTE MANUAL GB THIS EQUIPMENT MUST BE USED BY PROFES...

Страница 2: ...dertakes to repair it without any additional charge unless the damage caused to the product is the result of accidents improper use negligence inappropriate accessories unauthorized servicing or modif...

Страница 3: ...e 17 CHAPTER 3 START UP ADJUSTMENT AND OPERATION CONTROLS Page 20 CHAPTER 4 MAINTENANCE OPERATIONS RECOMMENDATIONS Page 21 CHAPTER 5 ANOMALIES PROBABLE CAUSES POSSIBLE SOLUTIONS Page 23 CHAPTER 6 SAFE...

Страница 4: ...mente profesionales de soldadura en cerrajer a y calderer a Poseen un alto factor de marcha 10 y 20 posiciones de regulaci n respectivamente NO UTILICE NUNCA ESTAS MAQUINAS DE SOLDADURA PARA DESCONGEL...

Страница 5: ...ontrol rampa antiproyecciones SI Control de tiempo soldeo SPOT TIME Peso 13 5 Kg 1 3 ALARGADERAS DE CONEXI N ANTORCHA DE SOLDADURA Alargaderas y antorchas de soldadura recomendadas D 12 A Cable 35 mm2...

Страница 6: ...to del equipo de soldadura deber cumplir los siguientes requisitos Lugar Seco y ventilado alejado suficientemente del puesto de corte con el fin de evitar que el polvo met lico originado en el proceso...

Страница 7: ...almente 400V En los equipos trif sicos bitensi n puede realizarse el cambio de tensi n accediendo al interior del equipo Desmonte el panel lateral del equipo En su interior encontrar una ficha de cone...

Страница 8: ...rcha de soldadura H Toma de masa J Cable de masa de soldadura K Manguera de alimentaci n L Clavija de conexi n La botella de gas se comunica al sistema mediante el conducto E que queda conectado por l...

Страница 9: ...y encajar este conjunto en el eje del soporte de rollo de hilo L ase manual de instrucciones de devanadora 6 Seg n el di metro del hilo colocar la ranura de la rueda arrastradora adecuada al trabajo...

Страница 10: ...PTOR ON OFF CONMUTADOR DE ESCALAS Con este interruptor adem s de la puesta en marcha de la fuente de potencia se permite la selecci n de la escala de regulaci n 2 escalas 3 4 DEVANADORAS MANDOS DE OPE...

Страница 11: ...arse CO2 puro aunque no lo recomendamos ya que si bien proporciona mayor penetraci n de soldadura da un aspecto de la costura soldada peor siendo adem s el n mero de proyecciones m s elevado SOLDADURA...

Страница 12: ...ca electr nica o bien es un fallo de conexi n el ctrica Compruebe que las bobinas de contactor o y electrov lvula no est n abiertas AL DEJAR DE PULSAR EL GAS DE PROTECCI N SIGUE FLUYENDO Existe una im...

Страница 13: ...Mohms Interruptor I2 Salida rectificador Ra 50 Mohms Circuito de control Tierra Ra 50 Mohms Ra Resistencia de aislamiento en Mohms En el caso de que observe falta de aislamiento es probable que sta s...

Страница 14: ...orporen alg n tipo de tratamiento superficial cincado galvanizado etc Ev tese en todo momento la inhalaci n de los humos desprendidos en el proceso Prot jase del humo y polvo met lico que pueda origin...

Страница 15: ...ghly professional welding work in locksmith work and boilerwork They have a high duty cycle 10 and 20 regulation positions respectively NEVER USE THESE WELDING MACHINES TO DEFROST TUBES 1 1 GALA MIG P...

Страница 16: ...D 12 A Cable 35 mm2 5 mt Ref 637 00 000 Cable 35 mm2 10 mt Ref 637 81 000 EXTENSION CORDS Cable 50 mm2 20 mt Ref 637 82 000 RECOMMENDED WELDING TORCH MX 36 Ref 880036X 1 4 RECOMMENDED ACCESSORIES Dig...

Страница 17: ...ATION The welding equipment location must satisfy the following requirements Place Dry and ventilated far enough away from the cutting area in order to prevent the metal dust caused by the cutting pro...

Страница 18: ...y normally 400V In dual voltage three phase equipment the voltage can be changed by accessing the inside of the equipment Remove the side panel and on the inside you will find a coupler plug Make the...

Страница 19: ...g The gas bottle is joined to the system with conduit E which is connected to the rear of the power source The gas flow can be controlled with the pressure reducing valve F to a recommended value betw...

Страница 20: ...wire reel and fit this assembly into the wire reel support axle Please carefully read the wire feed unit instructions manual 6 Depending on the wire diameter fit the groove of the correct driving roll...

Страница 21: ...r each specific job V ON OFF SWITCH SCALE SWITCH This switch is used to switch the power source on and also to select the regulation scale 2 scales 3 4 WIRE FEED UNITS OPERATION CONTROLS In order to c...

Страница 22: ...and the part thickness Pure CO2 can be used although we do not recommend this as since it provides greater welding penetration the aspect of the welded seam is worse and also the number of projection...

Страница 23: ...lenoid valve It must be established whether the fault comes from the electronic board or if it is an electrical connection fault Check that the contactor coils or and solenoid valve are not open WHEN...

Страница 24: ...hms Switch l2 Outlet rectifier Ra 50 Mohms Control circuit Earth Ra 50 Mohms Ra Insulation resistance in Mohms In the event that lack of insulation is observed it is likely that this is due to the acc...

Страница 25: ...materials which have some kind of surface coating zinc plated galvanised etc Avoid inhaling the fumes given off in the process at all times Protect yourself from the fumes and metal dust which can be...

Страница 26: ...alis s de soudage de serrurerie et de chaudronnerie Ils poss dent un haut facteur de marche avec 10 et 20 positions de r glage respectivement NE JAMAIS UTILISER CES QUIPEMENTS DE SOUDAGE POUR D GIVRER...

Страница 27: ...lectrovalve OUI Contr le de la longueur finale de fil OUI Contr le rampe anti projections OUI Contr le temps de soudage SPOT TIME Poids 13 5 Kg 1 4 RALLONGES DE BRANCHEMENT TORCHE DE SOUDAGE Rallonge...

Страница 28: ...e devra r pondre aux conditions suivantes Lieu Sec et a r suffisamment loign du poste de coupe afin d viter que la poussi re m tallique qui se produit lors du proc d de coupe puisse s introduire dans...

Страница 29: ...t 400V Dans les quipements triphas s bi tension le changement de tension peut tre r alis l int rieur de l quipement D monter le panneau lat ral de l quipement Une prise de connexions se trouve l int r...

Страница 30: ...R Connecteur de branchement La bouteille de gaz est raccord e au syst me au moyen du conduit E qui est branch par la partie post rieure de la source Au moyen du d tendeur F on peut contr ler le d bit...

Страница 31: ...du fil poser la rainure de la roue d entra nement adapt e au travail qui va tre r alis 7 Embo ter le fil dans le syst me d entra nement Ne pas abuser de la manette de pression du fil car si cette dern...

Страница 32: ...t chaque travail en particulier V INTERRUPTEUR ON OFF COMMUTATEUR D CHELLES Cet interrupteur permet de mise en marche la source de puissance mais aussi de choisir l chelle de r glage 2 chelles 3 5 D V...

Страница 33: ...ur de la pi ce Du CO2 pur peut tre utilis bien que nous ne le recommandons pas car m me s il fournit une meilleure p n tration de soudage il donne un aspect de point de soudage moins bon avec un plus...

Страница 34: ...it d un d faut de branchement lectrique V rifier si les bobines du contacteur et ou de l lectrovalve sont ouvertes EN ARR TANT DE PRESSER LE GAZ DE PROTECTION CONTINUE PASSER Il y a des impuret s dans...

Страница 35: ...s Sortie redresseur Terre Ra 50 Mohms Interrupteur l2 Sortie redresseur Ra 50 Mohms Circuit de contr le Terre Ra 50 Mohms Ra R sistance d isolement dans Mohms Vous constatez un manque d isolation Ceci...

Страница 36: ...peut tre tr s toxique Ceci peut galement arriver avec le mat riel qui a re u un traitement zingage galvanisation etc viter tout moment l inhalation des fum es de soudage Utiliser une protection contre...

Страница 37: ...RKING ELECTRICAL DIAGRAMS DETAIL DRAWINGS AND REFERENCE LISTS FORMULA FOR MAKING ORDERS FOR SPARE PARTS Indicate 1 Machine Reference and Serial no 2 Supply Voltage Frequency 3 No of parts description...

Страница 38: ......

Страница 39: ...ET R FERENC S DANS LE MANUEL D INSTRUCTION SONT CONFORMES AUX DIRECTIVES COMMUNAUTAIRES APPLICABLES POUR LE MARQUEE CE DECLARA QUE O PRODUTO FORNECIDO E REFERENCIADO NO MANUAL DE INSTRU ES CONFORME S...

Страница 40: ...ACK GR GRIS GRAY MA MARRON BROWN AZ AZUL BLUE RO ROJO RED VE VERDE GREEN AM AMARILLO YELLOW NA NARANJA ORANGE 21 1 10 1 8 4 6 2 16 12 14 10 24 20 22 18 9 17 I1 T 13533 1 2 4 6 0 10 I X X X 8 9 10 12 1...

Страница 41: ...35 L1 L2 L3 PE L1 L2 L3 PE P E L1 N PE FAN F 1A 230 V 0 V 24 Kaux K L1 L2 L3 PE L1 L2 L3 PE 230 400V 50 60Hz 400 V A1 A2 MA MA MA NE NE NE NE AZ AZ AZ AZ MA RO RO RO RO BL AZ AZ NE MA MA AZ AM VE AZ...

Страница 42: ...REPUESTOS GALA MIG 3000 PARTS LIST GALA MIG 3000 LISTE DES PI CES GALA MIG 3000 REF 438 98 000 22 07 11 HR 43898000 V0 1 2 230 400V 50 60Hz...

Страница 43: ...033 CADENA CHAIN CHA NE 18 42016220 SOPORTE INFERIOR LOWER SUPPORT SUPPORT INF RIEUR 19 43882011 ENVOLVENTE ENVELOPE ENVELOPPANTE 20 45710050 REGLETA STRIP R GLETTE DE BORNES 21 49406018 CONTACTOR CON...

Страница 44: ...REPUESTOS GALA MIG 3800 PARTS LIST GALA MIG 3800 LISTE DES PI CES GALA MIG 3800 REF 439 90 000 22 07 11 HR 43990000 V0 1 2 230 400V 50 60Hz...

Страница 45: ...INF RIEUR 19 43882011 ENVOLVENTE ENVELOPE ENVELOPPANTE 20 43910050 REGLETA STRIP R GLETTE DE BORNES 21 43016018 CONTACTOR CONTACTOR CONTACTEUR 22 43516015 FICHA CONEXION CONNECTION TERMINAL STRIP BARR...

Страница 46: ......

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Страница 48: ...NICAS MANUFACTURE AND SALE OF AUTOGENOUS AND ELECTRIC WELDING APPLIANCES AND ELECTROMECHANICAL CONSTRUCTIONS CENTRAL Jaime Ferr n 19 Nave 30 Apartado de Correos 5058 50080 ZARAGOZA ESPA A Tel fono 97...

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