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19

 

REV. 6/22

 

 

GB786/204 INSTALLATION TOOL

 

 

FASTENER

DIA.

STANDARD

STRADDLE NOSE 

( 1)

LONG

5/32"

NAST05-204C-25OS

NAST05-204C-30OS

NAST05-204C-34OS

NASS05-204C-25OS

NASS05-204C-30OS

NASS05-204C-34OS

3/16"

NAS06-204C-25OS

NAS06-204D-30OS

NAS06-204C-34OS

1/4"

NAS08-204C-25OS

NAS08-204D-30OS

NAS08-204C-34OS

4mm

MGP4-204C-25OS

MGP4-204C-30OS

MGP4-204C-34OS

5mm

MGP5-204C-25OS

MGP5-204D-30OS

MGP5-204C-34OS

5/32"

LGP05-204C-25OS

LGP05-204C-30OS

LGP05-204C-34OS

3/16"

LGP06-204C-25OS

LGP06-204D-30OS

LGP06-204C-34OS

7/32"

LGP07-204C-25OS

LGP07-204D-30OS

LGP07-204C-34OS

1/4"

LGP08-204C-25OS

LGP08-204D-30OS

LGP08-204C-34OS

4mm

MLGP4-204C-25OS

MLGP4-204C-30OS

MLGP4-204C-34OS

5mm

MLGP5-204C-25OS

MLGP5-204D-30OS

MLGP5-204C-34OS

1/8"

SMLS04-204D-27OS

SMLS04-204D-37OS

5/32"

SMLS05-204D-27OS

SMLS05-204D-37OS

3/16"

SMLS06-204D-27OS

SMLS06-204D-37OS

1/4"

SMLS08-204D-27OS

SMLS08-204D-37OS

5/32"

SB05-204D-27OS

SB05-204D-37OS

3/16"

SB06-204D-27OS

SB06-204D-37OS

1/4"

SB08-204D-27OS

SB08-204D-37OS

1/8"

4A-204D-27OS

4A-204D-37OS

5/32"

5A-204D-27OS

5A-204D-37OS

3/16"

6A-204D-27OS

6A-204D-37OS

1/4"

SMLS08-204D-27OS

SMLS08-204D-37OS

13/64"

ASP06-204D-27OS

ASP06-204D-37OS

17/64"

ASP08-204D-27OS

ASP08-204D-37OS

21/64"

ASP10-204D-27OS

ASP10-204D-37OS

1/8"

MBC04-204D-27OS

MBC04-204D-37OS

5/32"

MBC05-204D-27OS

MBC05-204D-37OS

3/16"

MBC06-204D-27OS

MBC06-204D-37OS

13/64"

GS8-204D-32OS

GS8-204D-42OS

17/64"

GS10-204D-32OS

GS10-204D-42OS

GP®, M GP®, LGP®, M LGP®, AND ASP® ARE REGISTERED TRADEM ARKS OF HOWM ET AEROSPACE.

GAGE BILT CERTIFIES THE GB786-204 WILL INSTALL THE ABOVE FASTENERS

NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH 

BLIND BOLT (SINGLE ACTION)

WITH OR W/OUT DRIVE WASHER

MS90353S & U / MS90354S & U     
MS21140S & U / MS21141S & U              

CR7000 SERIES,

BACB30YY, YU, & YT

BACR15FR/FP, BACR15GF/GK,

NAS1900 S & U SERIES                                     

BLIND RIVET WITH DRIVE WASHER

NAS9301-9312

"A" CODE

NAS1398A & NAS1399A

1) -30 STRADDLE NOSES ARE DEISIGNED TO REACH OVER THE COLLAR.

1/4"

08MAX-204D-27OS

08MAX-204D-37OS

2) BACS53B -10 ONLY

                                            THE NOSE ASSEMBLY EXTENDS FROM THE TOOL. (I.e. -25 = 2.5 inches)                                    REV 6/22

LOCKBOLT,

NAS SHEAR PULL TYPE,

NAS TENSION PULL TYPE,

NASS = SHEAR & GP®

NAST = TENSION

ASP®

ASP 2, ASP PF, ASP 4 FF,

ASP 2 F, ASP 2 LC

NAS1719, NAS1720

NAS1721

GROUND STUD,

BACS53B 

2

MGP®

MLGP®

BLIND RIVET (SINGLE ACTION)

WITH OR W/OUT DRIVE WASHER

NAS1900 S & U SERIES

*STROKE LIMITER AVAILABLE (PART NO. 206112)

                           LGP®
                        L

ightw eight

                        

G

roove

                        

P

roportion

                        

L

OCKBOLT

NOSE ASSEMBLY SELECTION CHART

 

Standard

 

(Sold Separately)

 

Straddle Nose

 

(Sold Separately)

 

Long

 

(Sold Separately)

 

GB786/204 ACCESSORIES

 

 

Approved for use on Gage Bilt CE installation tools and/or other manufacturer

s CE approved tools of similar design. 

 

(Sold Separately)

 

Содержание GB786

Страница 1: ...WIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB786 204 INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www...

Страница 2: ...cations 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB786 204 8 How to use the GB786 204 9 Maintenance 10 Filling Bleeding 11 12 Troubleshooting 13 Overhaul 14 1...

Страница 3: ...equent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not not...

Страница 4: ...s 23 1 kN at 90 psi 6 2 bar air pressure at the air inlet The GB786 204 comes with 8 ft 2 4 m of hose and a remote actuator The GB204 cylinder when held in your hand weighs just 2 0 lbs 0 91 kg while...

Страница 5: ...6 204 INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Image may not reflect actual tool Head Cylinder Actuator Assembly Air Air Line Hydraulic Hose Return Hydraulic Hose Pull Air Inlet Handle Manifold Hand...

Страница 6: ...ue to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE...

Страница 7: ...the rear of the head cylinder is directed to the bottom of the piston rod assembly inside the handle assembly The internal components of the attached nose assembly are also moving with the piston asse...

Страница 8: ...whipping WARNING Always disconnect air supply when tool is not in use to prevent accidental start up WARNING Ensure there is adequate clearance for tool and operator hands CAUTION Do not use beyond t...

Страница 9: ...at eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a...

Страница 10: ...or tool repair Inspect all hoses and couplings for wear damage and leaks Replace Repair if necessary See hydraulic thread preparation below Verify that hydraulic hose fittings and couplings air and el...

Страница 11: ...303 8 Attach air bleeder assembly 704153 to the pressure side marked P on the rear of cylinder 204300 9 Squeeze fill bottle 745263 on manifold handle 745303 until no air rises into air bleeder assembl...

Страница 12: ...old handle 786303 Torque to 35 40 in lbs 3 95 4 52 Nm Do not over tighten 4 With tool connected to air slowly loosen button head cap screw 402482 marked P on back of cylinder 204300 CAUTION TOOL IS UN...

Страница 13: ...ir valve and the piston assembly 204203 will retreat to its full stroke without returning b If o ring 400787 on valve plug 870158 is worn or damaged replace c If o rings 400780 on valve spool assembly...

Страница 14: ...ck up rings screws washers and gasket can achieve a complete overhaul TOOL DISPOSAL 1 When tool life is met drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with the safety...

Страница 15: ...ch air piston 870169 to piston rod assembly 786133 Insert cotter pin 401314 5 With the piston rod in the down position fill oil passage on top of handle 870149 with automatic transmission oil Dexron I...

Страница 16: ...16 REV 6 22 GB786 204 INSTALLATION TOOL PARTS LIST 1 204203 Piston Assembly includes 403810 401114 2 206115 Cylinder Cap Assembly includes 405758 401105 405832...

Страница 17: ...LIST WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 287 back up ring 401101 retaining ring 400936 and spring 50806 must be replaced Failure to do so co...

Страница 18: ...is material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if yo...

Страница 19: ...4D 37OS 1 8 MBC04 204D 27OS MBC04 204D 37OS 5 32 MBC05 204D 27OS MBC05 204D 37OS 3 16 MBC06 204D 27OS MBC06 204D 37OS 13 64 GS8 204D 32OS GS8 204D 42OS 17 64 GS10 204D 32OS GS10 204D 42OS GP M GP LGP...

Страница 20: ...lt also supplies pin collar swage inspection gages to certify correct swage installation Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Accessories Cont Appro...

Страница 21: ...les Sold Separately GB745 204 Stroke 500 12 7mm Hand held weight 1 5 lbs 68 kg Entire tool weight 9 lbs 4 kg Pull load 5 600 lbs 24 9 kN Standard Hyd Hose Length 8ft 2 4m 5ftHyd Hosesarerecommendedwit...

Страница 22: ...ength 12ft 3 7m Hydraulicpowerunitisrequiredtoruntool soldseparately ContactGageBiltformoreinformation Alternative Styles Sold Separately GB204ASH Stroke 500 12 7mm Hand held weight 3 5 lbs 1 58 kg En...

Страница 23: ...23 REV 6 22 GB786 204 INSTALLATION TOOL This page intentionally left blank...

Страница 24: ...I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC Riveter Kits Available Sold Separately Gage Bilt...

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