background image

(1) Insulate between pipes.

Overlap the connection pipe heat insulation and indoor unit pipe heat insulation.

Wrapping the connection pipe with cloth tape over the range within which they fit into
the rear piping housing section.

Fasten the pipe bracket with the screw (Fig.12).

(2) Fill the gap between the outside wall pipe hole and the pipe with sealer so that rain

water and wind cannot blow in.

(3) Fasten the drain hose to the outside wall, etc.

Fig. 13

Fig. 12

TEST RUNNING

Perform test operation and check items 1 and 2 below.

For the test operation method, refer to the operating manual.

The outdoor unit, may not operate, depending on the room temperature. In this case, press the test run button on the remote control unit while
the air conditioner is running, (Point the transmitter section of the remote control unit toward the air conditioner and press the test run button
with the tip of a ball-point pen, etc.)

To end test operation, press the remote control unit START/STOP button.
(When the air conditioner is run by pressing the test run button, the OPERATION indicator lamp and TIMER indicator lamp will simultaneously
flash slowly.)

1. INDOOR UNIT

(1) Is operation of each button on the remote control unit normal?
(2) Does each lamp light normally?
(3) Do the air flow-direction louver operate normally?
(4) Is the drain normal?

2. OUTDOOR UNIT

(1) Is there any abnormal noise and vibration during operation?
(2) Will noise, wind, or drain water from the unit disturb the neighbors?
(3) Is there any gas leakage?

Transmitter section

Test run button

Fig. 14

Pipe

Drain hose

Left piping

Connection cord

For connection from the left rear

Connection cord

Wall pipe

Connection
pipe

Drain hose

Stopping
downward

No upward
slope

Accumulated
drain water

Air

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

End of drain hose
is immersed in
water.

50 mm or less
from ground

Drainage
channel

No upward
slope

Fig. 6

WIRED REMOTE CONTROL UNIT (OPTIONAL)

1. SIDE PANEL L AND CONTROL COVER REMOVAL

(1) Refer to “SIDE PANEL LR REMOVAL AND INSTALLATION” to remove the

side panel L.

(2) Remove the control cover.

2. CONNECTING TO CONTROL UNIT OF WIRE

(1) Connect the wire of wired remote control unit to the circuit board and

screw the earth wire.

(2) Install the control cover.
(3) Use wire clamper and screw to fasten wire.

3. SIDE PANEL L INSTALLATION

Install side panel L by the reverse produres as stated in “1 SIDE PANEL L
AND CONTROL COVER REMOVAL”.

Wire of wired remote control unit

Control cover

Cloth tape

Pipe bracket

screw

PUMP DOWN OPERATION (FORCED COOLING OPERATION)

To avoid discharging refrigerant into the atmosphere at the time of relocation or disposal, recover refrigerant by doing the cooling operation or
forced cooling operation according to the following procedure. (When the cooling operation cannot start in winter, and so on, start the forced
cooling operation.).

(1) Do the air purging of the charge hose by connecting the charging hose of gauge manifold to the charging port of 3 way valve and opening the low-

pressure valve slightly.

(2) Close the valve stem of 2 way valve completely.
(3) Start the cooling operation or following forced cooling operation.

When using the remote control unit
Press the TEST RUN button after starting the cooling operation by the remote control unit.
The operation indicator lamp and timer indicator lamp will begin to flash simultaneously during test run.
When using the MANUAL AUTO button of the indoor unit (The remote control unit is lost, and so on.)
Keep on pressing the MANUAL AUTO button of the indoor unit for more than 10 seconds.
(The forced cooling operation cannot start if the MANUAL AUTO button is not kept on pressing for more than 10 seconds.)

(4) Close the valve stem of 3 way valve when the reading on the compound pressure gage becomes 0.05~0 Mpa (0.5~0 kg/cm

2

).

(5) Stop the operation.

• Press the START/STOP button of the remote control unit to stop the operation.
• Press the MANUAL AUTO button when stopping the operation from indoor unit side.
  (It is not necessary to press on keeping for more than 10 seconds.)

 

CAUTION

During the pump-down operation, make sure that the compressor is turned off before you remove the refrigerant
piping.
Do not remove the connection pipe while the compressor is in operation with 2 way or 3 way valve open. This
may cause abnormal pressure in the refrigeration cycle that leads to breakage and even injury.

Hook

Connect the

wire of wired

remote

control unit

Earth wire

Screw

Screw

Cord clump

FINISHING

P/N 9316421011-04

Wrap the each pipe

with cloth tape

Cable

Right side of

pipe bracket

(1) Remove the terminal cover.
(2) Remove the cord clamp.
(3) Bend the end of the connection cord as shown in the figure.

Fig. 11

(4) Connect the end of the connection cord fully into the terminal block.
(5) Fasten the connection cord with a cord clamp.

INDOOR UNIT WIRING

 

CAUTION

(1)

  

In order to align the drain hose and drain cap, be

sure to insert securely and vertically. Incline insertion
will cause water leakage.

(2)

   

When inserting, be sure not to attach any material

besides water. If any other material is attached, it
will cause deterioration and water leakage.

(3)

  

After removing drain hose, be sure not to forget
mounting drain cap.

(4)

  

 Be sure to fix the drain hose with tape to the bottom

of piping.

NOTE ON DRAIN HOSE

The drain hose can be connected at either side of
the indoor unit.

The unit has been shipped with the drain hose
connected at left (viewed from the back of the unit)
and the drain cap applied at right.

(1)  Remove the both side panels.
(2) Remove the screw and remove the drain holder from drain pan.
(3) Pull out the drain cap.
(4) Connect the drain hose to the right, attach the screw and insert the

drain cap to the left.

Screw

DRAIN CAP

DRAIN
HOSE

Cord clamp

Terminal cover

40 mm

12 mm

5 mm

5 mm

20 mm

12 mm

Cord clamp

Connection cord

1

2

3

L

N

1

2

3

4

Outdoor unit terminal block

Indoor unit terminal block

Connection cord

Earth screw

Earth screw

Drain cock

Drain cap

No gap

Hexagon
wrench

DRAIN HOSE

Drain holder

Screw

DRAIN CAP

DRAIN HOSE

DRAIN CAP

Screw

Drain holder

Drain pan

Drain pan

Installation method of Drain cap

Use a hexagonal wrench (4mm at op-
posite side) to insert the drain cap, till
the drain cap contacts the tip of drain
cook.

Fig. 7

(1) Before installing, be sure to disconnect all power supply.

(2)

During installing or removing operation, be sure not to have
wire catched by parts or draw it hard. Or it may result troubles
to the air-conditioner.

(3) Insure the length of wire is not over the recommended

maximum length.

(4) Before setting up the wired remote control unit, please confirm

whether air-conditioner can receive the signal.

 CAUTION

CONNECTION

(1) Install the outdoor unit wall cap (supplied with the optional installation set

or procured at the site) to the wall pipe.

(2) Connect the outdoor unit and indoor unit piping.
(3) After matching the center of the flare surface and tightening the nut hand

tight, tighten the nut to the specified tightening torque with a torque wrench.
(Table 2)

FLARING

(1) Cut the connection pipe to the necessary

length with a pipe cutter.

(2) Hold the pipe downward so that cuttings will

not enter the pipe and remove the burrs.

(3) Insert the flare nut onto the pipe and flare

the pipe with a flaring tool.

Insert the flare nut (always use the flare nut
attached to the indoor and outdoor units
respectively) onto the pipe and perform the
flare processing with a flare tool.
Use the special R410A  flare tool, or the conv-
entional (for R22) flare tool.
When using the conventional flare tool, always
use an allowance adjustment gauge and secure
the A dimension shown in table 3 .

CONNECTING THE PIPING

Check if [L] is flared uniformly
and is not cracked or scratched.

Table 2

Flare nut size and tightening torque

Flare nut

6.35  mm dia.

9.52  mm dia.

12.7  mm dia.

Diameter (mm) 

×

  Torque (N-m)

17 

× 

14 ~ 18

22 

× 

34 ~ 42

26 

× 

49 ~ 61

 

CAUTION

(1) Fasten a flare nut with a torque wrench as instructed in this manual. If

fastened too tight, the flare nut may be broken after a long period of time
and cause a leakage of refrigerant.

(2) During installation, make sure that the refrigerant pipe is attached firmly

before you run the compressor. Do not operate the compressor under the
condition of refrigerant piping not attached properly with 2-way or 3-way
valve open. This may cause abnormal pressure in the refrigeration cycle
that leads to breakage and even injury.

Fig. 10

Tighten
with two wrenches.

Torque
wrench

Wrench (fixed)

Indoor unit pipe

Connection
pipe

To prevent gas leakage, coat the flare
surface with refrigerator oil.

Die

A

Pipe

Table 3

Pipe outside diameter

A (mm)

Pipe outside

diameter

ø 6.35 mm (1/4”)

ø 9.52 mm (3/8”)

ø 12.7 mm (1/2”)

Flare tool for

R410A, clutch type

0 to 0.5

0 to 0.5

0 to 0.5

Conventional (R22) flare tool

Clutch type

1.0 to 1.5

1.0 to 1.5

1.0 to 1.5

Wing nut type

1.5 to 2.0

1.5 to 2.0

1.5 to 2.0

(1) Match the terminal block numbers and connection cord colors with

those of the outdoor unit.
Erroneous wiring may cause burning of the electric parts.

(2)

Connect the connection cords firmly to the terminal block. Imperfect instal-
lation may cause a fire.

(3) Always fasten the outside covering of the connection cord with the

cord clamp. (If the insulator is chafed, electric leakage may occur.)

(4) Securely earth the connection cord.

(5)

Do not use the earth screw for an external connector. Only use for inter-
connection between two units.

 CAUTION

CONNECTION STATEMENT OF WIRE

Wire

Wire tube

Wire tube

Wire

OK

NG

TREATMENT OF WIRE

OK

NG

NG

Wire tube

 

WARNING

Place the terminal cover surely after connecting the connection cable with the
terminal of the indoor unit.
If not placed the terminal cover, might cause smoke emission or fire.

INSTALLING THE WALL HOOK BRACKET

(1) Install the wall hook bracket so that it is correctly positioned

horizontally and vertically. If the wall hook bracket is tiled,
water will drip to the floor.

(2) Install the wall hook bracket so that it is strong enough to

withstand the weight of an adult.

Fasten the wall hook bracket to the wall with 5 or more screws
through the holes near the outer edge of the bracket.

Check that there is no rattle at the wall hook bracket.

Fig. 8

weight

Leveling
method

FORMING PIPE

(1) Pass the refrigerant pipe through the piping hole to indoor side.
(2) Arrange the pipes according to the direction of piping.

Rear piping

CUTTING THE HOLE IN THE WALL FOR THE CONNECTING PIPING

(1) Cut a 65 mm diameter hole in the wall at the position shown in (Fig.

5).

(2) Always align the center of the wall hole. If misaligned, water leakage

will occur.

(3) Cut the wall pipe to match the wall thickness, stick it into the wall cap,

fasten the cap with vinyl tape, and stick the pipe through the hole.
(The connection pipe is supplied in the installation set.) (Fig. 5)

(4) For left piping and right piping, cut the hole a little lower so that drain

water will flow freely. (Fig. 5)

Fig. 5

FOR RIGHT or LEFT REAR PIPING
(The following figure is a front view of the indoor unit installation
location.)

Fig. 6

Back wall

100

130

Floor

280

245

Back wall

Right piping

FOR RIGHT or LEFT Bottom PIPING
FOR LEFT PIPING

FOR RIGHT PIPING

Back wall

690

Left piping

18   56

54

54

18    56

29

182

64

29

135

50

Fasten with
vinyl tape

(Wall cap)

(Wall pipe)

(Inside)

Wall (Outside)

 

WARNING

If the wall pipe is not used, the
cord interconnecting the indoor
and outdoor units may touch
metal and cause electric leakage.

Center of
wall holl

INDOOR UNIT INSTALATION

Use the included and fasten the indoor unit at 4 locations (

c

) each  at top and the middle of the unit.

When the unit is set to the wall,use the wall hook brackt and hook the top of the indoor unit on the
indoor unit wall hook bracket.

Fig. 7

 

WARNING

[Installation of indoor unit]
• Fix the indoor unit with 4 screws surely.If improperly installed, might cause

to injury due to the toppling or falling.

• Install the indoor unit at the place that has adequate strength.

Install the indoor unit so that the installed unit can withstand the weight
of adult body weight.
If improperly installed, might cause accidental injury due to the toppling or
falling.

 

CAUTION

Install the wall hook bracket horizontally and perpendicularly.

Hook the indoor unit to the wall
hook bracket (2 positions)

30

124

423

703

124

438

48

59

550

59

65

65

Содержание AG * V12LAC Series

Страница 1: ...SPLIT TYPE ROOM AIR CONDITIONER FLOOR type Models Indoor unit Outdoor unit AG V09LAC AG V12LAC AG V14LAC AO V09LAC AO V12LAC AO V14LAC INVERTER SERVICE INSTRUCTION R410A ...

Страница 2: ...NTROL 8 COMPRESSOR CONTROL 11 TEST OPERATION CONTROL 10 ELECTRONIC EXPANSION VALVE CONTROL 13 FOUR WAY VALVE EXTENSION SELECT 12 PREVENT TO RESTART FOR 3 MINUTES 3 MINUTES ST 15 MANUAL AUTO OPERATION Indoor unit body operation 14 AUTO RESTART 16 FORCED COOLING OPERATION 18 COIL DRY OPEARTION CONTROL 17 COMPRESSOR PREHEATING 19 DEFROST OPERATION CONTROL 21 AIR OUTLET SELECTION DAMPER CONTROL 20 OFF...

Страница 3: ...BLY ILLUSTRATION PARTS LIST 2 DISASSEMBLY PROCESS 8 APPENDING DATA 1 JUMPER SETTING OF INDOOR UNIT AND OUTDOOR UNIT 3 THERMISTOR RESISTANCE VALUES 2 OUTDOOR UNIT PRESSURE VALUE AND TOTAL ELECTRIC CURRENT CURVE 9 REPLACEMENT PARTS 10 INSTALLATION MANUAL 3 SELF DIAGNOSIS FUNCTION AND CHECKING POINTS 4 SERIAL SIGNAL DIAGNOSIS 5 IPM PROTECTION 6 TROUBLE SHOOTING OF REFRIGERANT CYCLE 06 01 06 02 06 04 ...

Страница 4: ...1 SPECIFICATIONS R410A FLOOR type INVERTER ...

Страница 5: ...10 4 91 4 43 1 3 FAN MOTOR TYPE Hermetic type 4 pole 3 phase DC inverter motor Rotary DISCRIMINATION REFRIGERANT R410A g 1 050 1 150 1 050 POWER SOURCE V 230 HI SPEED UP LO r p m C 1 190 1 000 H 1 240 1 040 C 1 000 850 H 1 040 880 C 820 690 H 840 700 C 660 560 H 660 560 C 760 H 760 C 1 190 1 000 H 1 240 1 040 C 1 000 850 H 1 040 880 C 820 690 H 840 700 C 660 560 H 660 560 C 820 H 750 C 1 330 1 120...

Страница 6: ...2 DIMENSIONS R410A FLOOR type INVERTER ...

Страница 7: ...DIMENSIONS Models AG V09LAC AO V09LAC AG V12LAC AO V12LAC 02 01 unit mm 540 740 200 790 56 290 353 17 600 ...

Страница 8: ...DIMENSIONS Models AG V14LAC AO V14LAC 02 02 347 578 48 10 320 508 540 20 300 125 60 790 unit mm 740 200 600 ...

Страница 9: ...3 REFRIGERANT SYSTEM DIAGRAM R410A FLOOR type INVERTER ...

Страница 10: ...alve Strainer Strainer 3 Way valve Muffler Muffler 4 Way valve Expansion valve Heat exchanger INDOOR Heat exchanger OUTDOOR 4Pass Compressor Cooling Heating AG V12LAC AO V12LAC AG V14LAC AO V14LAC Models AG V09LAC AO V09LAC 03 01 2Pass ...

Страница 11: ...4 CIRCUIT DIAGRAM R410A FLOOR type INVERTER ...

Страница 12: ...CIRCUIT DIAGRAM Models AG V09LAC AO V09LAC AG V12LAC AO V12LAC 04 01 INDOOR UNIT OUTDOOR UNIT ...

Страница 13: ...CIRCUIT DIAGRAM Models AG V14LAC AO V14LAC 04 02 INDOOR UNIT OUTDOOR UNIT ...

Страница 14: ...5 DESCRIPTION OF EACH CONTROL OPERATION R410A FLOOR type INVERTER ...

Страница 15: ...A zone 96Hz 61Hz 51Hz 33Hz 96Hz 61Hz 51Hz 33Hz 51Hz 33Hz B zone C zone 96Hz 61Hz Upper Lower air flow Upper air flow D zone 64Hz 42Hz 36Hz 27Hz E zone 64Hz 42Hz 36Hz 27Hz F zone A zone B zone C zone D zone E zone F zone 64Hz 42Hz 36Hz 27Hz 96Hz 61Hz 45Hz 33Hz 96Hz 61Hz 45Hz 33Hz 45Hz 33Hz 96Hz 61Hz 64Hz 36Hz 36Hz 27Hz 64Hz 36Hz 36Hz 27Hz 64Hz 36Hz 36Hz 27Hz When the room temperature is between 2 C...

Страница 16: ...peed mode and the outdoor temperature Table 2 Compressor Frequency Range Fig 2 Limit of Maximum Frequency based on Outdoor Temperature The room temperature is controlled 2 C higher than the setting temperature for 60 minutes after starting the operation After 60 minutes it is controlled based on the normal setting temperature 05 02 minimum frequency air flow maximum frequency AG V09LAC 18Hz 18Hz 1...

Страница 17: ...for a minute room temperature room temperature Ts 1 5 C Ts 0 5 C Compressor ON OFF Indoor fan Dry air flow S Lo OFF Ts 0 5 C Ts 1 5 C Table 3 Compressor frequency Fig 3 Compressor Control based on Room Temperature Fig 4 Indoor Fan Control 05 03 10 30 60 180 60 180 60 10 30 SEC INITIAL frequency AG V09LAC 56Hz 40Hz AG V12LAC AG V14LAC AG V09LAC AG V12LAC AG V14LAC X zone J zone Y zone X zone J zone...

Страница 18: ...tomatic dry Cooling automatic dry TS 2 C TB TS 2 C Monitoring Monitoring Monitoring TB TS 2 C Heating Heating Monitoring When COOING was selected at the air conditioner operates as follow The same operation as COOLING OPERATION of item 1 above is performed When the room temperature has remained at set temperature 1 C for 8 minutes operation is automatically switched to DRY and the same operation a...

Страница 19: ...iet Cool air prevention S Lo Dry Cooling Fan Upper Lower air flow mode Upper air flow mode Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower AG V14LAC Operation mode Air flow mode Speed rpm Hi 1330 1120 1370 1100 930 1130 660 560 680 860 730 890 660 560 680 660 560 680 660 560 680 1330 1120 1370 1100 930 1130 890 750...

Страница 20: ...as shown in When the room Figure 7 temperature rises On the other hand if switched LOW mode HIGH QUIET the indoor motor 1 C will run at a constant airflow of HEAT 1 5 C operation modes QUIET LOW MED HIGH as shown in Table 5 2 C 2 5 C HIGH mode When the room temperature lowers Room temperature D Setting temperature 6 COOL AIR PREVENTION CONTROL Heating mode Indoor heat exchanger Indoor heat exchang...

Страница 21: ...peed It runs at 500 A D ZONE 200 E F ZONE rpm for 20 seconds after starting up the outdoor fan After the defrost control is operated on the heating mode the fan speed keeps at the higher speed as table 7 without relating to the compressor frequency 05 07 A C D E F A C D E F ZONE 760 470 760 470 500 500 760 680 470 820 750 670 550 450 Refer to Fig1 rpm Outdoor temperature falls and if it becomes E ...

Страница 22: ... out is low at the start of heating operation or during defrosting the airflow direction temporarily becomes to prevent cold air being blown onto the body During Monitor operation in AUTO CHANGEOVER mode the airflow direction automatically becomes and it cannot be adjusted Function and Operation Range Fig 9 Air Direction Range 2 SWING OPERATION When the swing signal is received from the remote con...

Страница 23: ...0sec 60sec 60sec Table 8 Compressor Operation Frequency Range 2 OPEARTION FREQUENCY CONTROL AT START UP The compressor frequency soon after the start up is controlled as shown in the figure 10 Fig 10 Compressor Control at Start up Time Time Time Time Time Time Frequency Time Frequency Frequency Frequency Frequency Frequency Frequency Time Time Time Time Time Time Frequency Frequency Frequency Freq...

Страница 24: ...ill be turned on Operation mode Stop mode Set time of timer The program timer allows the OFF timer and ON timer to be used in combination one time Operation mode Operation will start from the timer setting either OFF timer or ON timer whichever is closest to the clock s current timer setting The order of operations is indicated by the arrow in the remote control unit s display SLEEP timer operatio...

Страница 25: ...ion In the cooling operation mode When the sleep timer is set the setting temperature is increased 1 C It increases the setting temperature another 1 C after 1 hour After that the setting temperature is not changed and the operation is stopped at the time of timer setting Ts 1 C 2 C Set 60min In the heating operation mode When the sleep timer is set the setting temperature is decreased 1 C It decr...

Страница 26: ... will continue to run regardless of whether the room temperature sensor detects The compressor won t enter operation status for 2 minutes and 20 seconds after the compressor is stopped even if any operation is given At the time when the air conditioner is switched from the cooling mode to heating mode the compressor is stopped and the four way valve is switched in 2 minutes and 20 seconds later af...

Страница 27: ...ATION CONTROL The coil dry operation functions by pressing COIL DRY button on the remote controller The coil dry operation is consisted of 3 cycles of Fan operation 3 minutes Heating operation 2 minutes and Fan operates for 33 minutes at last before ending the air conditioner operation It takes 48 minutes to complete the coil dry operation Table 12 COIL DRY Operating Functions Indoor Fan Speed Upp...

Страница 28: ...inutes to 4 hours After 4 hours Does not operate 9 C 5 C 3 C Defrosting after 2 time upon starting operation Less than 35 minutes 35 minutes to 4 hours Does not operate Compressor operating time After 4 hours 3 C 6 C 2 CONDITION OF THE DEFROST OPERATION COMPLETION Defrost operation is released when the conditions become as shown in Table 14 Table 14 Defrost Release Condition Release Condition Outd...

Страница 29: ...sor integrating operation Over 60 minutes to below 240 minutes Compressor integrating operation Over 240 minutes Compressor integrating operation Over 35 minutes to below 240 minutes Compressor integrating operation Over 240 minutes Outdoor heat exchanger temperature Below 9 C Outdoor heat exchanger temperature Outdoor heat exchanger temperature Outdoor heat exchanger temperature Outdoor heat exch...

Страница 30: ...n integrating time lasts for more than 30 minutes AG V09 12LAC AG V14LAC OFF Defrost Flow Chart Heating operation stop Outdoor heat exchanger temperature Below 4 C and Compressor integrating operation Over 30 minutes Defrost start Defrost Indicater Operation lamp Outdoor heat exchanger temperature Over 10 C 16 C or Compressor ON time Over 15 minutes Defrost end 2 OFF DEFROST END CONDITION Release ...

Страница 31: ...era ture and set tem perature are dif ferent Room tempera ture is close to set temperature or the air conditioner has operated for 1hour _ Air flow tempera ture is high Air flow tempera ture is low During defrost ing operation start of operation etc Make sure the lower air outlet is not choked with foreign matters causing abnormal operation to damper When the OPERATION Indicator Lamp and the 10 C ...

Страница 32: ... on the remote controller The 10 C HEAT operation is almost the same operation as below settings 3 How to set to blow out air from the upper air outlet only Set the air outlet selection switch to mode HEAT setting temperature 10 C louver position refer to 7 LOUVER CONTROLL fan mode AUTO After 48hours of 10 C HEAT operation without Monitor operation fan mode will be fixed at HIGH speed Table 16 ...

Страница 33: ...When the discharge temperature becomes higher than Temperature the compressor is stopped and the indoor unit LED starts blinking Table 17 Discharge Temperature Over Rise Prevension Control Release Temperature Temperature Temperature Temperature 2 CURRENT RELEASE CONTROL The compressor frequency is controlled so that the outdoor unit input current does not exceeds the current limit velue that was s...

Страница 34: ... the compressor is stopped and trouble display is performed 5 HIGH TEMPERATURE RELEASE CONTROL HEATING MODE On heating mode the compressor frequency is controlled as following based on the detection value of the indoor heat exchanger temperature sensor 05 20 AG V09 12LAC AG V14LAC 46Hz or greater 45Hz 39Hz or greater 38Hz 39 45Hz 38Hz 26 38Hz 25Hz 19 29Hz 18Hz 18 25Hz OFF OFF Indoor heat exchange ...

Страница 35: ...6 REFRIGERANT CAUTION R410A R410A FLOOR type INVERTER ...

Страница 36: ...ng hose side and the ser vice port side are possible to open and close at the same time Thermistor vacuum gauge Fig 4 15 To remove moisture from the refrigerating cycle complete ly it is necessary to perform appropriate vacuum drying For that reason vacuum conditions can be confirmed cer tainly Vacuum valve Fig 4 16 This valve builts in a check valve and it is easily possible to vacuum a refrigera...

Страница 37: ...el with HFC R407C R410A model If you use existing pipes it may cause resolution of compressor oil by remaining mineral oil 3 8 15 88mm R410A 22 29 19 7 25 R22 R407C R22 R407C R22 R407C 19 4 23 20 27 3 4 19 05mm R410A 24 36 24 29 R22 R407C 23 7 29 24 Material Nominal diameter in 1 4 3 8 1 2 5 8 3 4 7 8 1 1 8 1 1 4 1 1 2 1 3 8 1 6 35 9 52 12 70 15 88 19 05 22 22 28 58 31 75 38 10 34 92 25 40 Outside...

Страница 38: ...efrigerant charge Do it always from the liquid phase side Don t charge from the gas phase side Compressor oil is changed Be careful to handle synthetic oil since it resolves easily by moisture and contamination Don t mix new synthetic oil and mineral oil It may cause trouble We developed new synthetic oil since HFC refrigerant doesn t dissolve in mineral for R22 oil 06 03 ...

Страница 39: ...It is necessary to use the vacuum pump which can obtain the high vacuum condition Precaution on Tools Feature 2 New Refrigerant has Approx 1 6 times higher pressure than previous refrigerant R410A High Pressure Different point from previous one Diameter of Service port has been changed from 1 4 Flare to 5 16 Flare It requires the gauge manifold and charge hose exclusively for R410A It requires the...

Страница 40: ...ase out schedule of HCFC according to Montreal protocol 1996 2010 2000 2004 2015 2020 2030 60 40 20 100 Year 80 HCFC consumption of 1989 CFC consumption of 1989 x 2 8 65 35 10 0 5 started control only service use total abolition 100 0 06 05 ...

Страница 41: ...emical compound including chlorine and hydrogen ODP 0 02 01 HCFC Hydro Chloro Fluoro Carbon For example R22 for air conditioner R134a for Car air conditioner HFC3 Hydro Fluoro Carbon R407C for air conditioner Refrigerant characteristics R22 Composition wt R22 100 Boiling Point 40 8 Behavior Pressure at 54 5 C kPa 2 151 Temperature Glide deg 0 ODP 0 055 R407C R32 R125 R134a 23 25 52 43 6 zeotrope 2...

Страница 42: ... Pressure Mpa 39 2 27 40 2 32 41 2 38 42 2 44 44 2 57 45 2 63 46 2 69 47 2 76 48 2 83 49 2 90 51 3 04 52 3 11 53 3 18 54 3 26 56 3 41 57 3 49 58 3 57 59 3 65 61 3 82 62 3 90 63 3 99 64 4 08 Desighed pressure of R410A refrigerant Pressure Temp Relation between R410A condensing temperature and saturated pressure Temp Pressure Advantage Disadvantage Suitable for R410A higher system performance Near A...

Страница 43: ...del when replacing CAUTION Check if the compressor is suitable for the refrigerant model when replacing Complete welding within 15 minutes after opening the cap when replacing COMPRESSOR Use better grade of material for sliding parts for securing good lubrication of sliding part as HFC refrigerant does not contain chloride Review insulating materials Increase pressure resistance strength CAUTION D...

Страница 44: ...lamp do not light up 2 Self Diagnosis Function Either Operation lamp or Timer lamp is blinking How to operate the self diagnosis function Self diagnosis table and Check points 3 Trouble shooting method Serial signal check IPM protection check Refrigeration cycle diagnosis FLOOR type INVERTER ...

Страница 45: ...iring YES DC260 400V Is AC input voltage between terminal 1 2 normal Fault of an input power supply Is AC voltage between 4pin of TM1 and TM5 normal Temp fuse defective Is AC voltage between VA1 normal Switching power circuit Switching power circuit Switching power circuit Is DC voltage between terminals of C9 normal Is DC voltage between terminals of C12 normal Is DC voltage between terminals of ...

Страница 46: ...eration lamp Red and Timer lamp Green 2 Upon pulling out and inserting the AC plug the starts to operates from remote control At this state a normal operation indication is performed 3 By pressing TEST button of remote control Error Indication is indicated only during 3 minutes ST 3 minutes ST 2 minutes 20 seconds from the timing AC plug is ON Lamp display 3 minutes delay Turn off Operating Error ...

Страница 47: ... outdoor unit terminals and diagnose the defective location Refer to the after mentioned Serial Signal Diagnosis for the voltage measuring method and diagnosis method When the outdoor unit does not receive the signal for 10 consecutive seconds during the operation Outdoor unit stops Diagnosis Point Check the indoor outdoor cable connection in order If the cable wiring is not abnormal measure the v...

Страница 48: ...tor resistance value Refer to Themistor characteristics table Controller PCB defective Diagnosis Point Diagnosis Point Check thermistor resistance value Refer to Themistor characteristics table Controller PCB defective MANUAL AUTO switch becomes ON for 30 consecutive seconds It indicates the error but the operation continues Diagnosis Point Check if forced auto switch is kept pressed Forced auto s...

Страница 49: ...fective Refer to after mentioned refrigerant cycle diagnosis Either the outdoor fan motor abnormal current or location error was detected Permanent stop Diagnosis Point Fan motor connector loose defective contact Fan motor defective Controller PCB defective Compressor location error Outdoor fan error DC motor 0 5 sec 2 times 0 5 sec 3 times 0 5 sec 5 times 0 5 sec 6 times 0 5 sec 5 times 17 18 1A ...

Страница 50: ...r connector loose defective contact Fan motor defective Controller PCB defective 0 5 sec 3 times OFF 12 When damper opening recovery operation repeats 6 times Operation stop It releases by sending the operation stop signal from the remote controller Damper error UPPER LOWER air flow Diagnosis Point Obstruction of damper movement Check if the switch wire CN18 is open 0 5 sec 4 times OFF 2E When dam...

Страница 51: ...utdoor Fan is defective does not rotate Refrigeration cycle defective Refer to after mentioned Refrigerant cycle diagnosis Excessive High Pressure Protection on Cooling Excessive high pressure protection on cooling mode has been activated Compressor Outdoor Fan OFF It releases after 3 minute ST Heat radiation is blocked Inlet Outlet Check if Outdoor Fan is defective does not rotate Refrigeration c...

Страница 52: ...heck outdoor unit control unit Check cable wiring of terminal base of indoor and outdoor unit correctly connected as numbered Does voltage AC220 to 230V appear between NO terminal L and N of indoor unit terminal base Check cable wiring of terminal base Does indoor unit start to operate Conduct the inspection on no operation at all Outdoor unit controller PCB board failure Measure voltage between t...

Страница 53: ... Turn on the power and press TEST button Yes Rotating Go to Check point 3 on Remote Control No Not rotating PCB or Compressor defective Is the outdoor fan rotating Check point 4 Operate the unit for certain time and Yes Operating The unit is normal check if the compressor is operating No Not operating IPM or PCB defective Replace PCB If it is higher than 5V wait until the discharging is over Yes N...

Страница 54: ...essor Failure NORMAL AG V09 12LAC AG V14LAC Compressor Case Temperature at 20 C 0 710 ohm Compressor Case Temperature at 20 C 0 730 ohm s it also changes by the compressor temperature the measured value may be much different from the above table when measured right after stopping operation 2 Checking method of EEV failure Insert the AC plug and start up the operation Check if the EEV operates just...

Страница 55: ...8 APPENDING DATA R410A 1 Jumper setting of Indoor unit and Outdoor unit 2 Outdoor unit Pressure Value and Total Electric Current Curve 3 Thermistor Resistance Values FLOOR type INVERTER ...

Страница 56: ...gnal unless remote control PCB is also changed to Code B Indoor Unit Remote Control JM1 JP J4 JP Code A Default Code B Auto Restart It is possible to disengage Auto Restart function if it is not needed Indoor Unit JM2 JP With Auto Restart function Default Without Auto Restart function Outdoor Unit AO V09 12 14LAC it is possible to select the higher or standard level of preheating function When it ...

Страница 57: ...inutes After 60 minutes of operation Test mode is released automatically 1 Indoor Outdoor Temperature Outdoor Low Pressure Curve AG V09LAC 2 Indoor Outdoor Temperature Outdoor Total Electric Current Curve 08 02 0 70 0 80 0 90 1 00 1 10 1 20 1 30 17 5 20 22 5 25 27 5 30 32 5 In outdoor ambient temperature C Low pressure of outdoor unit MPa Relative Humidity 50 Relative Humidity 60 Relative Humidity...

Страница 58: ...ion with the condition of the Indoor Unit air filter clean Constant Frequency Operation Method Test mode 1 Operate on Colling mode and press TEST button of remote control 2 Operate continuously for 30 minutes After 60 minutes of operation Test mode is released automatically 1 Indoor Outdoor Temperature Outdoor Low Pressure Curve AG V14LAC 2 Indoor Outdoor Temperature Outdoor Total Electric Current...

Страница 59: ...g mode and press TEST button of remote control 2 Operate continuously for 30 minutes After 60 minutes of operation Test mode is released automatically 1 Indoor Outdoor Temperature Outdoor High Pressure Curve AG V09LAC 2 Indoor Outdoor Temperature Outdoor Total Electric Current Curve 08 04 2 20 2 40 2 60 2 80 3 00 3 20 3 40 0 2 4 6 8 10 12 14 Outdoor ambient temperature C High pressure of outdoor u...

Страница 60: ... from connection cord Caution Start operation with the condition of the Indoor Unit air filter clean Constant Frequency Operation Method Test mode 1 Operate on Heating mode and press TEST button of remote control 2 Operate continuously for 30 minutes After 60 minutes of operation Test mode is released automatically 1 Indoor Outdoor Temperature Outdoor High Pressure Curve AG V14LAC 2 Indoor Outdoor...

Страница 61: ...0 0 72 4 34 75 00 1 39 4 83 100 00 80 00 0 61 4 43 80 00 1 18 4 85 105 00 85 00 0 52 4 51 85 00 1 00 4 87 110 00 90 00 0 44 4 57 90 00 0 85 4 89 115 00 95 00 0 38 4 63 95 00 0 73 4 91 120 00 168 60 130 70 102 20 80 51 63 89 51 05 41 07 33 26 27 09 22 20 18 29 15 15 12 62 10 56 8 88 7 50 6 36 5 42 4 64 3 98 3 43 2 97 2 58 2 24 1 96 0 36 0 45 0 56 0 70 0 85 1 01 1 20 1 41 1 62 1 85 2 08 2 31 2 54 2 ...

Страница 62: ...9 REPLACEMENT PARTS R410A FLOOR type INVERTER ...

Страница 63: ...185012 09 01 AG V12LAC AG V14LAC 1 2 5 2 3 4 8 6 7 9 9316418011 9316458017 9316187016 9316186019 9312153015 9311925033 9316272019 9316185012 9316418011 1 INTAKE GRILLE ASSY GENERAL BRAND 9316418028 9316418028 9316418028 1 INTAKE GRILLE ASSY FUJI BRAND 9316418035 9316418035 9316418035 1 INTAKE GRILLE ASSY HIYASU BRAND 9316418042 9316418042 9316418042 9316458017 9316187016 9316186019 9312153015 5 AI...

Страница 64: ...SLIDE SWITCH COVER 9316267015 15 BRACKET TERMINAL 9316269019 26 ROOM TEMP THERMISTOR 9700801108 17 32 CONTROL BOX 9316200012 31 CONTROLLER PCB 9707505016 30 CONTROL COVER 9316201019 29 CROSS FLOW FAN B ASSY 9316309012 28 MOTOR DC BRUSHILESS MFD 14SXM 9602481019 27 MOTOR HOLDER 9316195011 9313168018 9602109012 9312979011 9312004034 9306628017 9900385026 9302271002 9316307018 9316270015 9316193017 9...

Страница 65: ...40 WATER SEAL Parts No Description Ref No Q ty 9316199019 9316091016 9316092013 9316440012 9316439016 9316271012 09 03 AG V12LAC AG V14LAC 36 38 39 40 41 9316199019 9316091016 9316092013 9316440012 9316439016 9316271012 9316199019 9316091023 9316092013 9316440029 9316439016 9316271012 37 42 36 41 42 U PIPE AA ASSY 9316095014 9316095014 9316095014 ...

Страница 66: ... BUSING B 50 9312156016 BUSING A 51 9303529010 MOTOR STEP UP DOWN 54 9900384043 GEAR A 53 9309994003 GEAR CASE 52 9316213012 REF CASING 57 58 9316378018 LOUVER Z 56 9316206014 LOUVER U 55 9316205017 9316207011 9315281012 9315282019 9316208018 9316209015 9316210011 9316204010 9316211018 9312156016 9303529010 9900384043 9309994003 9316213012 9316378018 9316206014 9316205017 9316207011 9315281012 931...

Страница 67: ... A 69 9303529010 BUSING B 68 9312156016 SPACER D 73 9315282019 JOINT Z 72 9316335011 R AND L LOUVER Z 71 9316334014 62 60 61 63 64 65 66 67 68 70 71 73 75 77 76 COVER LOWER 76 77 9316374010 STOPPER 75 9316219014 DRAIN PAN Z 74 9316215016 9900384050 9316217010 9900424015 9900384067 9316218017 9316177017 9314147029 9316214019 9316384019 9900384074 9316216013 9303529010 9312156016 9315282019 93163350...

Страница 68: ...18 9310979013 9313994051 2 7 REM PLATE 9313813017 2 3 4 5 6 8 11 9 7 10 12 13 14 8 CABINET LEFT ASSY 9313991012 14 PANEL FRONT 9313806026 13 RING FAN 9313807016 12 NUT WITH WASHER 9304902003 11 PROPELLER FAN 9313808013 10 MOTOR BRACKET 9313812010 9 MOTOR DC BRUSHLESS MFE 12ROM 9602111015 9313988029 9313941024 9900210038 9315234018 9310979013 9313994051 9313813017 9313991012 9313806026 9313807016 9...

Страница 69: ...14107047 9313815011 9900343019 9315206015 9314554018 9314022012 16 21 BRACKET VALVE 9310229026 27 BASE ASSY 9313987015 26 THERMISTOR ASSY DISCHARGE PIPE 9900148027 25 4 WAY VALVE ASSY 9314093012 24 SOLENOID 9970033018 23 COIL EXPANSION VALVE 9900057039 22 PULSE MOTOR VALVE ASSY 9314557019 26 9314107047 9313815011 9900343019 9315206015 9314554018 9314022012 9310229026 9313987015 9900148027 93140930...

Страница 70: ... 9707039221 9313074029 9315690012 9703874031 9307271014 29 34 TERMINAL BRACKET 9315233028 35 COVER INVERTER CASE 9314507014 39 FUSE 250V 5A 0600376086 38 FUSE HOLDER 0501456016 37 FUSE 250V 20A 0600382018 36 FUSE HOLDER 0501454012 29 30 31 32 33 34 35 36 38 37 39 9309913011 9707039238 9313074029 9315690012 9703874031 9307271014 9315233028 9314507014 0600376086 0501456016 0600382018 0501454012 ...

Страница 71: ...WITCH ASSY 6 BRACKET MOTOR ASSY Parts No Description Ref No Q ty 9309230057 9900210045 9315319012 9309236011 9309237025 9313432010 2 7 MOTOR DC BRUSHLESS MFE 63NOM 9601725015 3 2 4 5 6 8 11 9 7 10 12 8 PROPELLER FAN 9309909014 12 GRIP 9308880017 11 CABINET ASSY 9312799176 10 RING FAN 9308885012 9 NUT WITH WASHER 9304902003 ...

Страница 72: ...488007 9311287018 9307271014 14 19 2 WAY VALVE ASSY 9313064013 25 PULSE MOTOR VALVE ALL ASSY 9311641018 24 COMPRESSOR ASSY 9313763022 23 SEPARATER ASSY 9312971015 22 REACTOR ASSY 9900354015 21 BRACKET VALVE 9308870025 20 3 WAY VALVE ASSY 9315159014 25 22 23 24 27 30 28 29 26 COIL EXPANSION VALVE 9900057039 30 BASE ASSY PAINTED 9308869081 29 THERMISTOR ASSY DISCHARGE PIPE 9900148027 28 SOLENOID 997...

Страница 73: ...INVERTER CASE ASSY 35 TERMINAL 36 TERMINAL BRACKET Parts No Description Ref No Q ty 9309913011 9707039245 9313074029 9315690012 9703874031 9315037039 32 37 FUSE HOLDER 0501454012 38 FUSE 250V 20A 0600382018 40 FUSE 250V 5A 0600376086 39 FUSE HOLDER 0501456016 32 33 34 35 36 37 39 38 40 ...

Страница 74: ...5 0700076046 0700019036 Use for air conditioner operation For remote control unit For indoor unit installation Use as remote control unit holder For wall hook bracket and body installation For remote control unit holder installation Part No 3 x 12 4 x 25 9303029022 Use Part No For outdoor unit drain piping work Q ty 1 Name and Shape Drain pipe assy 09 12 Electric filter UTR FC03 2 Ion deodrant fil...

Страница 75: ...T L R removal Remove 4 screws The middle finger is hung on the lower part as shown in the figure and it pulls to the front pushing mark and bottom hooks two position is removed from Base The side panel is pulled to the front raising the upper surface and a side panel is removed 2 DISASSEMBLY PROCESS 09 13 Intake Grille Assy Rope Hook Mounting shaft Screw mark Base Panel Front L Panel Front R ...

Страница 76: ... Remove the CONTROL COVER Remove the connectors and cords Remove the CONTROLLER PCB 4 PANEL FRONT removal Remove 4 screws Remove the PANEL FRONT by sliding upward 09 14 Hook Screw Control Cover Controller PCB Panel Front Hook ...

Страница 77: ...ve 4 screws Remove the CASING ASSY by sliding front side 6 FAN MOTOR removal Remove Remove 1 screw Remove the MOTOR HOLDER by sliding upward Remove the FAN MOTOR 09 15 Screw Screw Casing assy Cross Flow Fan assy Motor Holder Fan Motor ...

Страница 78: ... ASSY removal Remove Remove 1 screw Remove the HOLDER DRAIN HOSE and HOSE DRAIN ASSY 8 DRAIN PAN ASSY removal Remove Remove 2 screws Remove the DRAIN PAN ASSY by sliding front side 09 16 Screw Screw Drain Pan assy ...

Страница 79: ...9 FAN MOTOR removal Remove Remove 1 screw Remove the MOTOR HOLDER by sliding downward Remove the FAN MOTOR 09 17 Screw Motor Holder Fan Motor ...

Страница 80: ...10 INSTALLATION MANUAL R410A FLOOR type INVERTER ...

Страница 81: ...operated safely and positively 7 Install a leakage circuit breaker in accordance with the related laws and regulations and electric company standards CAUTION Install the SIDE PANEL L R and INTAKE GRILLE securely If installation is imperfect the SIDE PANEL L R or INTAKE GRILLE may fall off and cause injury EMBEDDING THE INDOOR UNIT IN A WALL When installing a grating use a grating with narrow upper...

Страница 82: ...RAIN HOSE DRAIN CAP Screw Drain holder Drain pan Drain pan Installation method of Drain cap Use a hexagonal wrench 4mm at op posite side to insert the drain cap till the drain cap contacts the tip of drain cook Fig 7 1 Before installing be sure to disconnect all power supply 2 During installing or removing operation be sure not to have wire catched by parts or draw it hard Or it may result trouble...

Страница 83: ...erroneous mixing of other refrigerants the diameter of each port has been changed It is recommended the gauge with seals 0 1 to 5 3 MPa 1 to 53 bar for high pressure 0 1 to 3 8 MPa 1 to 38 bar for low pressure To increase pressure resistance the hose material and base size were changed A conventional vacuum pump can be used by installing a vacuum pump adapter Special gas leakage detector for HFC r...

Страница 84: ...f the piping connections are secure 2 Check that the stems of 2 way valve and 3 way valve are closed fully 3 Connect the gauge manifold charge hose to the charging port of the 3 way valve side with the projection for pushing in the valve core 4 Open the low pressure side valve of the gauge manifold fully 5 Operate the vacuum pump and start pump down 6 Slowly loosen the flare nut of the 3 way valve...

Страница 85: ...rigerants the diameter of each port has been changed It is recommended the gauge with seals 0 1 to 5 3 MPa 1 to 53 bar for high pressure 0 1 to 3 8 MPa 1 to 38 bar for low pressure To increase pressure resistance the hose material and base size were changed A conventional vacuum pump can be used by installing a vacuum pump adapter Special gas leakage detector for HFC refrigerant R410A Copper pipes...

Страница 86: ...ck that the stems of 2 way valve and 3 way valve are closed fully 3 Connect the gauge manifold charge hose to the charging port of the 3 way valve side with the projection for pushing in the valve core 4 Open the low pressure side valve of the gauge manifold fully 5 Operate the vacuum pump and start pump down 6 Slowly loosen the flare nut of the 3 way valve and check if air enters then retighten t...

Страница 87: ...vibration 2 The inlet and outlet ports should not be obstructed the air should be able to blow all over the room 3 Install the unit near an electric outlet or special branch circuit 4 Do not install the unit where it will be exposed to direct sunlight 5 Install the unit where connection to the outdoor unit it easy 6 Install the unit where the drainpipe can be easily installed 7 Take servicing etc ...

Страница 88: ... for other how to install it 124 423 703 438 124 Installation of indoor unit Fix the indoor unit with 4 screws surely If improperly installed might cause to injury due to the toppling or falling Install the indoor unit at the place that has adequate strength Install the indoor unit so that the installed unit can withstand the weight of adult body weight If improperly installed might cause accident...

Страница 89: ...1116 Suenaga Takatsu ku Kawasaki 213 8502 Japan May 2007 Printed in Japan ...

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