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RWB II PLUS MICROPROCESSOR CONTROL

OPERATION

S70-200 OM

Page 9

    *Display for illustrative purposes only.

SECURITY DISPLAY *

  SECURITY DISPLAY:  Thu 10-01-87 15:33:36

  Setpoints Access---[Enabled ] Keyboard

  Enter Access Code---[*****]

              Press F2 To Exit

The [F2] function key will call up the Security display. The
Security display allows the operator to either enable or dis-
able the microprocessor’s keyboard and, thereby, prevent
unauthorized tampering with the various adjustable setpoints.
When enabled, the microprocessor keyboard is fully opera-
tive and the security lockout is not in effect. When disabled,
the keyboard is rendered partially nonfunctional. All displays
will still be accessible through the keyboard. If any attempt
is made to enter new adjustable setpoints, however, the mi-
croprocessor will default to the Security display.

TO ENABLE THE KEYBOARD, press the [STEP] key so
that the brackets beside Enter Access Code flash, key the
proper five digit access code, and press [ENTER]. The Set-
points Access will toggle from disabled to enabled and ad-
justable set point entry is now possible.

TO DISABLE THE KEYBOARD, press the [F2] function key
to call up the Security display. Press the [STEP] key until
the brackets beside Enter Access Code flash, key the proper
five digit access code, and press [ENTER]. Now, press the
[STEP] key until the brackets beside Setpoints Access flash
and press the [CHANGE] key to toggle from enabled to dis-
abled.

TO CHANGE THE ACCESS CODE, press the [F2] function
key to call up the Security display. Press the [STEP] key
until the brackets beside Enter Access Code flash, key the
proper five digit access code, and press [ENTER]. Now,
select the Enter Access Code a second time by pressing
the [STEP] key until the brackets beside Setpoints Access
flash, key in the new five digit access code, and press [EN-
TER]
.

NOTE: Power loss will not effect the Security display.

NOTE: IF NO ACCESS CODE WAS ENTERED AND THE
DISABLED COMMAND WAS SELECTED, THE ACCESS
CODE IS [00000].

LOST OR FORGOTTEN ACCESS CODE: Consult Frick
Company for assistance.

SETBACK DISPLAY *

  SETBACK DISPLAY:   Thu 10-01-87 15:33:36
                       Press F1 To Exit
  Setback Setpoint-[05.0 g ] Active-[No ]
    Start   Stop         Start   Stop

     Mon-[--:--]-[06:00]  Fri-[16:00]-[--:--]
     Tue-[--:--]-[--:--]  Sat-[--:--]-[--:--]
     Wed-[--:--]-[--:--]  Sun-[--:--]-[--:--]
     Thu-[--:--]-[--:--]

The [F3] function key will call up the Setback display. The
Setback feature enables automatic operation at two sepa-
rate suction conditions on a preset time schedule. Having
entered the desired Setback setpoint, enter the start and
stop time or times, and select Active: (Yes) or (No).

NOTE: To change the Setback setpoints, refer to “TO
CHANGE THE  ADJUSTABLE  SETPOINTS”

AUTO CYCLE DISPLAY *

 

 AUTO CYCLE         Thu 10-01-87 16:33:36

  DISPLAY:              Press F1 To Exit

  Suction Pressure--------[20.0 g ]

  Compressor Start--------[20.0 g ]
  Compressor Stop---------[18.0 hg]
  Minimum Slide Valve-----[00%]
  Auto Cycle Active-------[No ]

The Auto Cycle display provides for independently adjus-
table setpoints to turn the compressor on and off in response
to the suction pressure or as an adjustable setpoint to limit
the minimum slide valve position.

NOTE: To change the Auto Cycle setpoints, refer to
“TO CHANGE THE ADJUSTABLE SETPOINTS”

SUCTION PRESSURE - Constantly monitors and displays
the suction pressure in pounds per square inch gauge (g) or
inches of mercury (hg).

COMPRESSOR START -  Compressor Start-up will bring
the compressor back on line when the suction pressure rises
to the displayed setpoint.

COMPRESSOR STOP -  Compressor Stop will shut down
the unit if the suction pressure drops to or below the dis-
played setpoint limit. NOTE: This limit must be set higher
than Low Suction Pressure Cutout and the Low Suction Pres-
sure Alarm setpoints.

MINIMUM SLIDE VALVE - Minimum Slide Valve Position,
shown as a percentage, will limit the slide valve position to
the displayed setpoint.

AUTO CYCLE ACTIVE -  Indicates whether Auto Cycle is
active (YES) or not active (NO). Press the [CHANGE] key
while at this setpoint to change the status. Upon deactiva-
tion, the compressor will return to the previous mode of op-
eration.

ANALOG OFFSET DISPLAY*

  ANALOG OFFSET:
         Suc   Disch Oil Sep Filt Spare Econ
  Temp   +0   +0    +0   +0        +0.0
  Pres   +0.0 +0    +0        +0         +0
  Channel 10  12    13
  Press   +0  +0     0

The Analog Offset Display is accessed by pr/- key.
All analog values can be or - 3 to 9 units depending
on which value is being adjusted. Use the [STEP] key to
step to the desired setpoint. Press the [CHANGE] key to
change the value of the offset by 1. The actual analog value
will be displayed on the top line of the display. The “Econ”
and channels 10, 12, 13 are displayed but do not pertain to
the standard program.

Содержание RWB II Plus

Страница 1: ...OPERATION MAINTENANCE MICROPROCESSOR CONTROL S70 200 OM DEC 99 File SERVICE MANUAL Section 70 Replaces S70 200 OM MAR 99 Dist 3 3a 3b 3c...

Страница 2: ...D PROGRAMMABLE CONTROLLER PROGRAM TO DECODE MICROPROCESSOR OUTPUT DATA CODES 14 MICROPROCESSOR OUTPUT DATA CODE 15 MICROPROCESSOR TELECOMMUNICATIONS 16 COMMUNICATIONS PROTOCOL SPECIFICATIONS 16 TROUBL...

Страница 3: ...the keyboard in the area outlined as a key will cause that function to be recognized by the microprocessor The keyboard has 32 membrane type keys In addition to the keyboard there is an emergency stop...

Страница 4: ...liquid crystal displays in an 8 line by 40 character format for a total of 320 characters There are 9 different display modes When power is first applied to the control panel the unit will be in the...

Страница 5: ...x pires and is intended to prevent damage to the compressor motor from successive restarts During Recycle Delay the microprocessor will alternatively flash RECYCLE DELAY and the remaining delay time i...

Страница 6: ...flashing brack ets will move or step to the next setpoint NOTE A setpoint entry outside the parameters of the Adjustable Setpoint display will be refused and the origi nal Adjustable setpoint will be...

Страница 7: ...nning begins after a 30 second delay which al lows the oil pump to build pressure HOW TO DETERMINE ADJUSTABLE SETPOINTS Adjustable Setpoints should reflect values compatible with normal system operati...

Страница 8: ...tpoints SHUTDOWN RECORD DISPLAY SHUTDOWN RECORD Thu 10 01 87 15 33 36 Use STEP key to advance PAGE Hi Oil Temp Cutout Wed 09 30 87 16 22 54 Comp Auxiliary Sat 08 22 87 09 47 02 Low Temp Cutout Thu 08...

Страница 9: ...Stop Start Stop Mon 06 00 Fri 16 00 Tue Sat Wed Sun Thu The F3 function key will call up the Setback display The Setback feature enables automatic operation at two sepa rate suction conditions on a p...

Страница 10: ...setpoints press for pressure capac ity control and temp for temperature capacity control CC The capacity control setpoint is for normal operation not setback CUTOUT This setpoint will stop the compres...

Страница 11: ...er 00 min Min SV 50 Active No for Temp Menu NOTE To change the Auto Cycle setpoints refer to TO CHANGE THE ADJUSTABLE SETPOINTS SUCTION PRESSURE Constantly monitors and displays the suction pressure i...

Страница 12: ...ust be less than or equal to the STOP setpoint in order to stop the compressor This setpoint works in conjunction with the Timer setpoint lo cated to the right of it on the Auto Cycle setpoints screen...

Страница 13: ...rted into binary code which the microprocessor understands The microprocessor scans the incoming data many times per second and compares the information it receives with the instructions programmed in...

Страница 14: ...mperature and reporting this information on the Operating display AT 158O F The microprocessor triggers the High Oil Temperature Alarm and displays the alarm on the Operating display and the Annunciat...

Страница 15: ...troller or Frick can supply this sequencer if desired contact Frick Company for pricing MASTER SEQUENCE CONTROLLER USUALLY PROGRAMMABLE CONTROLLER I O TYPICAL FOR EACH COMPRESSOR RWB II COMPRESSOR WIT...

Страница 16: ...pressor ID code I Return Status information command RETURNED ANSWER ie 090RRRN340 Character Description Position of returned data 1 2 3 Slide valve position 4 Remote Auto Manual slide valve 5 Delay re...

Страница 17: ...01A Start command sequence 01 Compressor ID code A Return full load amps command If the command was 01A then the micro processor would dump the full load amps value RETURNED ANSWER XXX 3 characters f...

Страница 18: ...oint y g or h for gauge or inches The following is the complete list of the setpoints that may be changed while in the change setpoints command 01xxxy Capacity Control Setpoint y deleted for KpaA BarA...

Страница 19: ...COMMAND Start command sequence ID Compressor ID code C Change setpoint command x numeric datum field y g or h for gauge or inches datum field or Sign datum field Command Prefix IDC datumID datum Desc...

Страница 20: ...other electromechanical functions The 0 15 volt DC side operates the computer and its various sensors The microprocessor console contains the SBC single board computer and two display screens When wo...

Страница 21: ...t the Oil Heater Relay is defective If you do not read 120VAC between Wires 9 and 2 when the LED for output 10 is on check the fuse FU10 SLIDE VALVE DOES NOT LOAD Verify that the Slide Valve is in the...

Страница 22: ...ditions are found check for 120VAC across Wires 10 and 2 If 120VAC is not found check the fuse FU9 CONTROL PANEL DOES NOT Inputs 2 through 4 can be used to operate the compressor from a remote RESPOND...

Страница 23: ...the oil pres sure transducer PE 1 and then open the vent valve which exposes the transducer to atmosphere 5 Once the time delays have expired 30 seconds for the alarm and an additional 10 seconds for...

Страница 24: ...ick Service for confirmation Dirty Filter 1 Push the key and record the Oil Pressure value from the analog offset display Example 2 2 With the machine running and maintaining good pres sures and tempe...

Страница 25: ...on the replacement board in exactly the same position as they were on the defective board 4 IMPORTANT Before installing the new board determine if there are gray yellow wires from P15 see the SBC wir...

Страница 26: ...L LEVEL SWITCH REMOTE RUN REMOTE LOAD REMOTE UNLOAD COMPRESSOR AUX COMPRESSOR START RELAY OIL PUMP SEL SW AUX 2 POWER POWER DATA BIT 0 DATA BIT 1 DATA BIT 2 DATA BIT 3 OIL HEATER RELAY OIL PUMP SEL SW...

Страница 27: ...13 GND 230 NEU 115 F1 1 P15 P10 BAT BATTERY 2 PORT OFF ON DIG I O EXPANSION 34 FUSES FU1 FU16 DIGITAL OUTPUT 16 DIG I O TERMS 17 MODULES MODULES 35 48 P6 PORT 1 3 U5 U4 C T SBC POWER SUPPLY WIRING 1A...

Страница 28: ...RATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MINIMUM 12 AWG FOR FEED RED 25B 12 18 17 16 15 14 13 FU10 FU7 FU8 32 8 31 FU9 34 9 36 10 33 3...

Страница 29: ...OIL PUMP STARTER OL NEU OL NEU INDICATES DEVICES SUPPLIED ONLY WHEN OPTIONAL OR REQUIRED WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDING GROUND NEUTRAL TO BE 14 AWG STRANDED WIRES UNLESS...

Страница 30: ...RWB II PLUS MICROPROCESSOR CONTROL MAINTENANCE S70 200 OM Page 30 MICROPANEL ASSEMBLY WIRING DIAGRAM...

Страница 31: ...RING SPECIFICATIONS SEE 640C0031 FOR TEMPERATURE SENSOR ASSEMBLY 640C0031G11 ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING TEMP PROBE FRICK P N 640A0035H01 WELL FOR...

Страница 32: ...LL 333Q0000897 RELAY BASE FOR 333Q0000206 ABOVE 1 ALL 333Q0000207 RELAY 3PDT P B TYPE 1 ALL 111Q0451152 RELAY BASE FOR 111Q0451152 ABOVE 1 ALL 111Q0452442 FUSE 5 AMP b 5 ALL 333Q0000117 FUSE 2 AMP Rep...

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