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RWB II PLUS MICROPROCESSOR CONTROL

OPERATION

S70-200 OM
Page 8

ANNUNCIATOR DISPLAY *

  ANNUNCIATOR: PG-1  Thu 10-01-87 15:33:36
       (Use STEP key to advance PAGE)
  High Press. Cutout *********************
  High Press. Alarm  *********************

  Low Press. Cutout  *********************
  Low Press. Alarm   *********************
  Oil Press. Cutout  *********************
  Oil Press. Alarm   *********************

  ANNUNCIATOR: PG-2  Thu 10-01-87 15:33:36
       (Use STEP key to advance PAGE)
  Hi Oil Temp Cutout *********************
  Hi Oil Temp Alarm  *********************

  Low    Temp Cutout *********************
  Low    Temp Alarm  *********************
  Disch. Temp Cutout *********************
  Disch. Temp Alarm  *********************

  ANNUNCIATOR: PG-3  Thu 10-01-87 15:33:36
       (Use STEP key to advance PAGE)
  Comp. Auxiliary    *********************
  Pump  Auxiliary    *********************

  Oil   Level        *********************
  Comp. Differential *********************
  Dirty Filter       *********************

  ANNUNCIATOR: PG-4  Thu 10-01-87 15:33:36
       (Use STEP key to advance PAGE)
  Aux. 1 (Alarm)     *********************
  Aux. 2 (Shutdown)  *********************

  Low Motor Amps
  Sensor Fault

When a prealarm or cutout occurs, a flashing ALARM or
CUTOUT indicator will appear in the lower right hand cor-
ner of the Operating display. To determine the fault, rotate to
the Annunciator display by pressing the [CHANGE] key.

The Annunciator display lists all key operative points on four
sequential displays. These displays can be rotated from page
#1 through page #4 by pressing the [STEP] key. When a
prealarm or cutout is triggered, the pertinent point will flash,
and the time of the occurrence will be recorded to the right
of the alarm. Prealarms are self-clearing. At this time the
alarm will stop flashing, but the time of the first occurrence
will still be recorded to the right of the alarm. Pressing the
[CLEAR] key while at the Annunciator display will clear all
alarms and/or cutouts.

In order to restore the Annunciator display and resume nor-
mal operation it will be necessary to go through the follow-
ing steps:

1. Correct the conditions causing the alarm.

2. Press the [ALARM SILENCE] key. (This action may  pre-
cede correcting the conditions causing the alarm).

3. To clear or reset  the Annunciator pages, press the
[CLEAR] key. This will also clear the ALARM or CUTOUT
indicator from the Operating display.

4. Press [F1] to  call up the Operating display. If the condi-
tions causing the alarm have not been corrected or a new
fault has occurred, a new ALARM or CUTOUT message will
appear.

NOTE: Use of the Emergency Stop Button may trip one
or more alarm setpoints.

SHUTDOWN RECORD DISPLAY *

  SHUTDOWN RECORD:   Thu 10-01-87 15:33:36
       (Use STEP key to advance PAGE)
  Hi Oil Temp Cutout Wed 09-30-87 16:22:54
  Comp   Auxiliary   Sat 08-22-87 09:47:02

  Low    Temp Cutout Thu 08-20-87 11:17:33
  Pump   Auxiliary   Mon 08-17-87 18:53:11
  Disch. Temp Cutout Tue 07-14-87 06:22:09
  Oil    Pres Cutout Fri 07-08-87 14:06:21

The Shutdown Record display keeps a record of the last six
shutdowns (cutouts). This information will help troubleshoot
persistent operational problems. The most recent cutout will
appear on the top line of the display with the oldest appearing
on the last or bottom line. When a cutout occurs, all informa-
tion is moved down one line and the new cutout appears at
the top. When the display is full, the oldest record is dropped
off the display and is not retained in memory. The informa-
tion presented is echoed from the Annunciator display; pro-
viding the type of cutout, the day, the date, and the time.
NOTE: This information will not be lost due to power
failure.

FREEZE DISPLAY *

  FREEZE DISPLAY:    Thu 10-01-87 15:33:36
  Suction  Disch   Oil  Filter  Compressor
   20.0 g  225 g  170 g 01PSID  OFF  Mode
   +015 F  140 F  135 F            RECYCLE

  V Ratio  S V Pos Pump  %FLA   Sep 132 F
      4.6   090%    OFF  080%   HTR off
  Auto     Auto                 CUTOUT
  C.C.=20.0 g

The Freeze display has the same appearance and contains
the same information as the Operating display. (For a de-
scription of the information presented by the Freeze display,
refer to the Operating display.) The Freeze display freezes
the information of the Operating display AT THE  MOMENT
OF A COMPRESSOR CUTOUT.
 The information on the
Freeze display can help the operator to identify the cause of
a fault which occurred when no one was present. The Freeze
display will retain the information generated by a cutout un-
til a new cutout occurs or power is removed from the micro-
processor.

Do not confuse the Freeze display
with the Operating display. In order
to avoid confusion remember that

the displayed information on the Operating display is
constantly being updated and changed. The Freeze dis-
play is fixed and FREEZE DISPLAY appears in the upper
left hand corner of the display.

NOTE: The Freeze display will appear as a blank screen
when power is initially furnished to the unit, and it will
return to a blank screen anytime power is removed from
the microprocessor.

    *Display for illustrative purposes only.

Содержание RWB II Plus

Страница 1: ...OPERATION MAINTENANCE MICROPROCESSOR CONTROL S70 200 OM DEC 99 File SERVICE MANUAL Section 70 Replaces S70 200 OM MAR 99 Dist 3 3a 3b 3c...

Страница 2: ...D PROGRAMMABLE CONTROLLER PROGRAM TO DECODE MICROPROCESSOR OUTPUT DATA CODES 14 MICROPROCESSOR OUTPUT DATA CODE 15 MICROPROCESSOR TELECOMMUNICATIONS 16 COMMUNICATIONS PROTOCOL SPECIFICATIONS 16 TROUBL...

Страница 3: ...the keyboard in the area outlined as a key will cause that function to be recognized by the microprocessor The keyboard has 32 membrane type keys In addition to the keyboard there is an emergency stop...

Страница 4: ...liquid crystal displays in an 8 line by 40 character format for a total of 320 characters There are 9 different display modes When power is first applied to the control panel the unit will be in the...

Страница 5: ...x pires and is intended to prevent damage to the compressor motor from successive restarts During Recycle Delay the microprocessor will alternatively flash RECYCLE DELAY and the remaining delay time i...

Страница 6: ...flashing brack ets will move or step to the next setpoint NOTE A setpoint entry outside the parameters of the Adjustable Setpoint display will be refused and the origi nal Adjustable setpoint will be...

Страница 7: ...nning begins after a 30 second delay which al lows the oil pump to build pressure HOW TO DETERMINE ADJUSTABLE SETPOINTS Adjustable Setpoints should reflect values compatible with normal system operati...

Страница 8: ...tpoints SHUTDOWN RECORD DISPLAY SHUTDOWN RECORD Thu 10 01 87 15 33 36 Use STEP key to advance PAGE Hi Oil Temp Cutout Wed 09 30 87 16 22 54 Comp Auxiliary Sat 08 22 87 09 47 02 Low Temp Cutout Thu 08...

Страница 9: ...Stop Start Stop Mon 06 00 Fri 16 00 Tue Sat Wed Sun Thu The F3 function key will call up the Setback display The Setback feature enables automatic operation at two sepa rate suction conditions on a p...

Страница 10: ...setpoints press for pressure capac ity control and temp for temperature capacity control CC The capacity control setpoint is for normal operation not setback CUTOUT This setpoint will stop the compres...

Страница 11: ...er 00 min Min SV 50 Active No for Temp Menu NOTE To change the Auto Cycle setpoints refer to TO CHANGE THE ADJUSTABLE SETPOINTS SUCTION PRESSURE Constantly monitors and displays the suction pressure i...

Страница 12: ...ust be less than or equal to the STOP setpoint in order to stop the compressor This setpoint works in conjunction with the Timer setpoint lo cated to the right of it on the Auto Cycle setpoints screen...

Страница 13: ...rted into binary code which the microprocessor understands The microprocessor scans the incoming data many times per second and compares the information it receives with the instructions programmed in...

Страница 14: ...mperature and reporting this information on the Operating display AT 158O F The microprocessor triggers the High Oil Temperature Alarm and displays the alarm on the Operating display and the Annunciat...

Страница 15: ...troller or Frick can supply this sequencer if desired contact Frick Company for pricing MASTER SEQUENCE CONTROLLER USUALLY PROGRAMMABLE CONTROLLER I O TYPICAL FOR EACH COMPRESSOR RWB II COMPRESSOR WIT...

Страница 16: ...pressor ID code I Return Status information command RETURNED ANSWER ie 090RRRN340 Character Description Position of returned data 1 2 3 Slide valve position 4 Remote Auto Manual slide valve 5 Delay re...

Страница 17: ...01A Start command sequence 01 Compressor ID code A Return full load amps command If the command was 01A then the micro processor would dump the full load amps value RETURNED ANSWER XXX 3 characters f...

Страница 18: ...oint y g or h for gauge or inches The following is the complete list of the setpoints that may be changed while in the change setpoints command 01xxxy Capacity Control Setpoint y deleted for KpaA BarA...

Страница 19: ...COMMAND Start command sequence ID Compressor ID code C Change setpoint command x numeric datum field y g or h for gauge or inches datum field or Sign datum field Command Prefix IDC datumID datum Desc...

Страница 20: ...other electromechanical functions The 0 15 volt DC side operates the computer and its various sensors The microprocessor console contains the SBC single board computer and two display screens When wo...

Страница 21: ...t the Oil Heater Relay is defective If you do not read 120VAC between Wires 9 and 2 when the LED for output 10 is on check the fuse FU10 SLIDE VALVE DOES NOT LOAD Verify that the Slide Valve is in the...

Страница 22: ...ditions are found check for 120VAC across Wires 10 and 2 If 120VAC is not found check the fuse FU9 CONTROL PANEL DOES NOT Inputs 2 through 4 can be used to operate the compressor from a remote RESPOND...

Страница 23: ...the oil pres sure transducer PE 1 and then open the vent valve which exposes the transducer to atmosphere 5 Once the time delays have expired 30 seconds for the alarm and an additional 10 seconds for...

Страница 24: ...ick Service for confirmation Dirty Filter 1 Push the key and record the Oil Pressure value from the analog offset display Example 2 2 With the machine running and maintaining good pres sures and tempe...

Страница 25: ...on the replacement board in exactly the same position as they were on the defective board 4 IMPORTANT Before installing the new board determine if there are gray yellow wires from P15 see the SBC wir...

Страница 26: ...L LEVEL SWITCH REMOTE RUN REMOTE LOAD REMOTE UNLOAD COMPRESSOR AUX COMPRESSOR START RELAY OIL PUMP SEL SW AUX 2 POWER POWER DATA BIT 0 DATA BIT 1 DATA BIT 2 DATA BIT 3 OIL HEATER RELAY OIL PUMP SEL SW...

Страница 27: ...13 GND 230 NEU 115 F1 1 P15 P10 BAT BATTERY 2 PORT OFF ON DIG I O EXPANSION 34 FUSES FU1 FU16 DIGITAL OUTPUT 16 DIG I O TERMS 17 MODULES MODULES 35 48 P6 PORT 1 3 U5 U4 C T SBC POWER SUPPLY WIRING 1A...

Страница 28: ...RATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MINIMUM 12 AWG FOR FEED RED 25B 12 18 17 16 15 14 13 FU10 FU7 FU8 32 8 31 FU9 34 9 36 10 33 3...

Страница 29: ...OIL PUMP STARTER OL NEU OL NEU INDICATES DEVICES SUPPLIED ONLY WHEN OPTIONAL OR REQUIRED WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDING GROUND NEUTRAL TO BE 14 AWG STRANDED WIRES UNLESS...

Страница 30: ...RWB II PLUS MICROPROCESSOR CONTROL MAINTENANCE S70 200 OM Page 30 MICROPANEL ASSEMBLY WIRING DIAGRAM...

Страница 31: ...RING SPECIFICATIONS SEE 640C0031 FOR TEMPERATURE SENSOR ASSEMBLY 640C0031G11 ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING TEMP PROBE FRICK P N 640A0035H01 WELL FOR...

Страница 32: ...LL 333Q0000897 RELAY BASE FOR 333Q0000206 ABOVE 1 ALL 333Q0000207 RELAY 3PDT P B TYPE 1 ALL 111Q0451152 RELAY BASE FOR 111Q0451152 ABOVE 1 ALL 111Q0452442 FUSE 5 AMP b 5 ALL 333Q0000117 FUSE 2 AMP Rep...

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