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Forpark Australia Backhoe, Руководство по установке

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FORPARK AUSTRALIA | www.forparkaust.com.au 

INSTALLATION MANUAL – FREE STANDING STATIC 23 
November 2017

 

PREPARE THE SITE

 

Prior to any installation you should be familiar with the requirements of AS 4685 (Parts 1-6) – 2014 
“Playground equipment – safety requirements and test methods” (particularly relating to fall zone 
requirements), AS/NZS 4422:1996 “Playground surfacing – specifications, requirements and test method” 
(relating to the type and depth of your soft-fall surfacing), and AS/NZS 4486.1:1996 “Playgrounds and 
playground equipment – development, installation, maintenance and operation” (dealing with your site 
requirements and ongoing maintenance). 

1.

 

Check that the site is clear of underground power and services before you commence digging. 

2.

 

Measure the site to ensure that it is large enough to allow for the correct fall zones between the 
equipment and the outside of the soft-fall surface, and for correct distances between various 
items of equipment.  If you are unsure of these requirements you should check with your Forpark 
representative. 

3.

 

For ease of installation, do not put the soft-fall surfacing in until after the equipment has been 
installed.  Ensure that you allow for the required soft-fall depth when excavating the site.  Any 
excavation should take place prior to commencing installation of the equipment. 

 

 

EQUIPMENT REQUIRED FOR INSTALLATION 

1.

 

Ratchet (or socket set) with ½” driver 

2.

 

Ratchet (or socket set) with 3/8” driver 

3.

 

Cordless drill 

4.

 

Shovel for digging holes (preferably long handled) 

5.

 

If digging in hard ground you may need a 300mm auger and a crow bar 

6.

 

Spirit level 

7.

 

‘G’ clamps (for holding items in place prior to bolting) 

8.

 

Stringline 

9.

 

‘Vice-grip’ pliers (for closing ‘S’ hooks) 

10.

 

Concrete for footings 

 

 

Содержание Backhoe

Страница 1: ...FORPARK PRICE LIST AS AT 11 23 2017 ...

Страница 2: ...0 Dog Course Items 11 DOG COURSE A Frame 11 DOG COURSE Bar Jump 11 DOG COURSE Paws Table 12 DOG COURSE TUNNEL 12 DOG COURSE Tyre Jump 12 DOG COURSE Walk 12 DOG COURSE Weave Spikes 14 Drum Set 15 Embankment Slides 16 Flower Table 17 Matrix 18 Musical Pipes 21 Orbs 22 Play Hoop 22 Pyramid Net 23 Rope Peak 25 Sand Table Free Standing 26 Slides Free Standing 27 Spring Bridge 28 Steppers 29 St Hoop for...

Страница 3: ...ensure that it is large enough to allow for the correct fall zones between the equipment and the outside of the soft fall surface and for correct distances between various items of equipment If you are unsure of these requirements you should check with your Forpark representative 3 For ease of installation do not put the soft fall surfacing in until after the equipment has been installed Ensure th...

Страница 4: ...t com au INSTALLATION MANUAL FREE STANDING STATIC 23 November 2017 FASTENERS Tri lobe 17mm Tap Tight Button Head Torx Bolt Cap Nut T nut 25mm 40mm Tri lobe Bolt Stainless Steel Cup Head Washer S Hook Tri lobe Driver Torx Driver Bolt B X ...

Страница 5: ... Studs 10x66 Attach plastic flanges to rubber membrane with bolts and cap nuts as shown Attach the rubber membrane to the ropes using bolts and nuts as shown below Ensure that the rubber membrane to rope attachments are tightened very well and Loctite is used If the attaching clamps are to come loose tearing of the rubber membrane may occur Attach ropes to frame using bolts M8x24 Post Torx as show...

Страница 6: ...ole approximately 550mm in diameter and 700mm deep Insert the Backhoe into the hole ensuring that the seat sits approximately 400mm above finished surface level Pour concrete approximately 200mm above the base stand and backfill Note Ensure the equipment is not used for at least 24 hours to allow the concrete to set ...

Страница 7: ...ured Note Ensure the equipment is not used for at least 24 hours to allow the concrete to set BRONCO RIDER Dig holes for the four uprights spaced at a length of approximately 2350mm and width of 1350 when measured from the centre of the holes The holes should be approximately 800mm deep and 500mm square Insert the uprights making sure they are level with the top standing 1 0m above the finished su...

Страница 8: ...each upright should be 1815mm refer below Attach the slant upright to the rock wall using Tri lobes 10x20mm Raise the rock wall mark and dig the hole for the upright Attach the rock wall to the frame with Tri lobes 10x20mm Attach all ropes and chain ends to the frame with bolts M8x25mm as shown below Hang the pommel chains mark and dig holes in ground approx 600mm below finished ground level and 3...

Страница 9: ... the slant upright to the rock wall using Tri lobes 10x20mm Raise the rock wall mark and dig the hole for the upright Attach the rock wall to the frame with Tri lobes 10x20mm Attach all ropes and chain ends to the frame with bolts M8x25mm as shown below Attach basket ropes to basket as shown with 17mm Tri lobes and washers Basket is shown separate for clarity Must use LOCTITE on all bolts Hang the...

Страница 10: ...ark and dig the hole for the upright Attach the rock wall to the frame with Tri lobes 10x20mm Attach all ropes and chain ends to the frame with bolts M8x25mm as shown below Hang the pommel chains mark and dig holes in ground approx 600mm below finished ground level and 300mm x 300mm wide Attach anchors to chains lower in the holes and concrete footings approx 300mm x 300mm x 300mm Keeping the fram...

Страница 11: ... shown Use Loctite on every bolt Ensure that all panels are secured prior to concreting uprights into the ground Note Variances in the plastic stairs due to shrinkage and environmental conditions while installing may require some manipulation of the stairs to ensure the correct spacing of platforms to enable the dinosaur panels to fasten correctly Attach observation discs to panels as shown Place ...

Страница 12: ... pool around the upright Where loose fill surfacing is used ensure that the concrete is at least 300mm below the finished surface level or that the footing is effectively covered by items of equipment in such a way that they do not present a hazard Note If the ground is soft or likely to be subject to settling it is best to use an additional 100mm of concrete on the footing below the upright This ...

Страница 13: ...nnel attached to uprights on ground level The top of the tunnel is attached to the uprights using L brackets with 17mm tri lobes and T nuts on the tunnel and 17mm tri lobes into the uprights At the bottom the tunnel is attached to a panel under support bracket using 17mm tri lobes and T nuts and to the uprights using 17mm tri lobes DOG COURSE TYRE JUMP Attach rails to uprights using standard flang...

Страница 14: ...13 FORPARK AUSTRALIA www forparkaust com au INSTALLATION MANUAL FREE STANDING STATIC 23 November 2017 Use standard structure assemblies for Timber Platforms Combat Joiners and End Frame Joiners ...

Страница 15: ...ole position and dig the holes Senior 2 5m from the underside of the top bar to the finished surface level Concrete the uprights into the ground using footing sizes as shown Leave the concrete to set for at least 24 hours then attach the seats to the top bar using S hooks ensuring that the S hooks are fully closed using vice grips The large end of the S hook attaches to the swing shackle and the s...

Страница 16: ...s on ground and dig 3 holes 400 x 400mm 600mm deep as shown on the plan Place legs with the slope of drums facing the centre of the circle Keep vertical and pour concrete around legs forming foot size 400 x 400 x 400mm with the top tapered so the water won t pool around legs Check legs are vertical and drum slopes again after the concrete is poured ...

Страница 17: ...prights if require and dig the holes as per diagram Ground level should follow the shape of the slide Attach the following together as shown in figures below 1 Beige Platform and Slide Leg with 2 holed plate 2 Slide Entry base and Slide Leg with 2 holed plate 3 Slide Exit base and Slide Leg with with 3 holed plate Use Loctite for all fittings Place slide with attached legs in the holes and concret...

Страница 18: ...e ensuring that the table top sits approximately 550mm above the finished surface level Pour concrete around the base of the leg forming a footing of 300mm x 300mm x 500mm with a tapered top so that water won t pool around the leg Dig holes for the seats approximately 600mm away from the centre pole of the table and 600mm deep Insert each seat ensuring that the seat tops are approximately 300mm ab...

Страница 19: ...holes and attach cross rails using standard Orbit clamps 50 to 90 fittings see Orbit Manual Mark the position of the arched Rock Wall leg dig a hole according Orbit Manual and join to main frame Attach Rock Wall according Orbit Manual Attach plastic rings and flanges to rubber membranes with bolts and cap nuts as shown Attach all ropes to frame using bolts M8x24 Post Torx as shown Ensure that all ...

Страница 20: ...5 ropes with open turnbuckles to be sure they will reach the anchors in the holes and mark the right places of the 5 anchors The anchors need to follow the line of the ropes Place the anchors on the marked position and pour 300mm deep concrete Allow concrete to set for 24 hours Attach the 5 turnbuckles to anchors as shown Adjust the turnbuckles so that ropes are not tight allow a little slack Cont...

Страница 21: ...20 FORPARK AUSTRALIA www forparkaust com au INSTALLATION MANUAL FREE STANDING STATIC 23 November 2017 Matrix Continued ...

Страница 22: ...ights tall to short left to right facing centre of arch keep vertical and concrete Screw all C H bolts with nuts to uprights Attach all S S tubes tall to short left to right with 4 bolts on each as shown Keep tubes as parallel as possible and tighten bolts Go back to C H bolts and adjust them underneath to keep the head of bolts on about 5mm from tubes and secure the position with nuts Attach both...

Страница 23: ... to ensure the leg is perfectly vertical Pour concrete around the leg forming a footing size as shown with the top tapered so the water won t pool around the leg Check levels again after the concrete is poured PLAY HOOP Dig a hole 400 x 400mm 600mm deep as shown on the plan Keep vertical and pour concrete around leg forming foot size 400 x 400 x 400mm with the top tapered so the water won t pool a...

Страница 24: ...s shown The centre pole should be oriented so that the 2 holes at the top of the pole and the 4 holes on the flange mid way up the pole face directly toward the corner uprights The top of the centre pole should be 3270mm above finished ground level The centre pole may need support until the concrete has set Pour concrete around the base of the four corner uprights and the centre pole forming a foo...

Страница 25: ...he corner uprights using security caps M12 blue on nuts Apply loctite to the nut before tightening Tighten the turnbuckles uniformly using a screwdriver or similar tool inserted into the hole in the turnbuckle and rotating the turnbuckle clockwise allowing for deflection of corner ropes of no more that 100mm then tighten the locking nuts on the turnbuckle About one to three weeks after installatio...

Страница 26: ...Use plastic clamps to join top ridge to both frames and join nets to frame as shown Insert legs and secure with bolts 10x20 Post Torx Use Loctite on all bolts Raise frames and mark the holes Dig holes for the legs approximately 600mm deep and 300mm x 300mm Place frames in holes and use concrete 300x300x400mm deep ...

Страница 27: ...langes on both ends of the rail and bolt flanges to uprights with 25mm trilobes Fasten the rail to the flanges using 14x35 tech screws Dig 2 holes approximately 800mm deep and 300mm x 300mm 945mm apart at centre of holes Insert the uprights ensuring that the table tops sit approximately 600mm above the finished ground surface and is level Pour concrete around the base of the legs forming a footing...

Страница 28: ... entering from the underside of the platform Attach the slide ladder to the slide platform using 40mm torx bolts washers and nyloc nuts all with the nyloc nuts fastening on the inside of the platform with a washer between the bolt head and the platform Insert the assembled ladder and platform section into the holes and ensure the level is correct The top of the platform should be 1200mm above the ...

Страница 29: ...be subject to settling it is best to dig the holes an additional 100mm deep and lay a 100mm thick footing using rapid set concrete prior to inserting the uprights The two uprights on each end should share concrete footings of 1500mm x 500mm x 600mm deep Each centre upright should have its own footing of 400mm x 400mm x 600mm deep Insert the uprights in position starting at one end and use the Spri...

Страница 30: ...bber between the underside of the bracket and plates supplied using 20mm tri lobe bolts and T nuts with the tri lobe entering from the top Connect each rope through rubber to the support rails using 40mm tri lobes entering from underneath through a washer the support rail the rubber and into the eye nut on the rope Apply loctite to the thread of the eye nut and tighten STEPPERS Fasten steppers to ...

Страница 31: ...y 900mm deep and 500mm square Insert the uprights making sure they are level with the top standing 3 4m above the finished surface level and the eye bolts are facing inwards Pour concrete around the base of the poles forming a footing of 500mm x 500mm x 600mm deep the top being 300mm below the finished surface level with a tapered top so that water won t pool around the upright The footing extends...

Страница 32: ...rt the tubing in the frames 100mm use silicone or duct tape to seal the joints preventing water leaking in and place the frames in the holes and the tubing in the channel Support the Tube Frames in the holes ensuring that the pipe ends for tubing connection sits approximately 300mm from the finished surface level Pour concrete around the base of the legs forming a footing of 400mm x 400mm x 300mm ...

Страница 33: ... approximately 700mm deep below each of these attachment points Attach the pommel chains and the chain anchors to the base of the chain using S hooks Ensure that the S hooks are fully closed using vice grips with the small end of the S hook attaching to the chain and the large end connecting to the lug on the top rail Ensure the chains are taut and vertical Insert the steppers into the same holes ...

Страница 34: ... uprights After the concrete is set attach middle and top star joints Attach the net using 6 Orbit Aly Plugs with 6 Orbit Bolts for top net connection Connect the turnbuckles of the net to the brackets of the pipes at the corners using security caps M12 blue on nuts as shown and ropes to the middle star joints Attach D shackles with chains as shown cut tags from D shackle bolts and file any sharp ...

Страница 35: ...fter ensuring that the bolts are tightened and the uprights vertical and on right position see the diagram bellow concrete 300x300x500 them into the ground The net should not be attached until the next day allowing for the concrete to set Attach the top of each net to the top bar using 20mm tri lobes applying loctite Attach the clamps that will be used to secure the ropes to the bottom rails 17mm ...

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