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1 ASSEMBLY

1.1  Brake disc installation

WARNING! DO NOT TRY TO DISASSEMBLE OR ATTEMPT TO MODIFY THIS NEW 

FORMULA SRL PRODUCT!

Service on this product must be performed only by qualified professional me-

chanics who are familar with and understand the technical details of how this 

product works.

If you decide to ignore this important safety warning, you are doing so at your 

own risk and at no legal liability to FORMULA SRL or its distributors.

WARNING:

 

Consult THE SAFETY REGULATIONS found in this manual (pp. 16-17-18). 

CAUTION:

 

For disc installation, use a dynamometric (Torque) wrench suitable for the 

given tightening torque.

WARNING:

 

Ensure the disc rotor isn’t hot before working on it by letting it sit for a mini-

mum of 10-15 minutes. Let it cool if necessary.

CAUTION: 

When removing the screws, always make sure to reapply medium strength 

Loctite® and ensure the torque settings are correct by using a torque wrench.

The range of FORMULA disc brakes includes the following 

models: 

I.S. MONOLITHIC BRAKE DISC

Place brake disc 

1

 (with the markings facing outwards) on 

hub 

2

 of an assembled wheel. Make sure the arrow on the 

disc indicates the correct direction of rotation. Tighten the 6 

screws supplied 

with a TORX® T25 bit/tool. Tighten the 

6 screws in a star pattern to a torque setting of 

6 Nm±5%

Carefully clean the disc with isopropyl alcohol to remove 

any traces of grease or oil. Mount the wheel and secure with 

the original fasteners. 

I.S. TWO PIECE BRAKE DISC

Place brake disc 

1

 (with the markings facing outwards) on 

hub 

2

 of an assembled wheel. Make sure the arrow 

4

 on 

the disc flange indicates the correct direction of rotation. 
Tighten the 6 MS screws 

3

 supplied with a TORX

® 

T25 bit/

tool. Tighten the 6 screws in a star pattern to a torque setting 

of 

6 Nm±5%

. Carefully clean the disc with isopropyl alcohol 

to remove any traces of grease or oil. Mount the wheel and 

secure with the original fasteners. 

3

2

1

3

2

1

4

Содержание R1 Racing

Страница 1: ...MANUALE ISTRUZIONI OPERATING MANUAL MANUEL D INSTRUCTIONS BETRIEBSANLEITUNG MANUAL DE INSTRUCCIONES...

Страница 2: ...property of their res pective owners TORX est une marque d pos e de CAMCAR TEXTRON INC Toutes les marques appartiennent aux pro pri taires respectifs TORX ist ein registriertes Warenzeichen der CAMCAR...

Страница 3: ...Directs your attention toward unsafe practices which could result in damage to the equipment or minor injury WARNING Directs your attention toward unsafe practices which could result in personal inju...

Страница 4: ...ace of the disc rotors with your bare hands as the natural oils on your skin can compromise performance Always wear clean latex gloves when handling the disc rotors Test the brakes and your braking te...

Страница 5: ...wing it to come to a full stop taking the required precautions before considering the system broken in and fully efficient The efficiency of the brakes depends on many factors which FORMULA SRL has no...

Страница 6: ...th the DOT4 brake fluid please refer to the safety sheet available on the internet at http support formula brake com General lubricants Use silicon grease for EPDM seals FORMULA SRL recom mends UNISIL...

Страница 7: ...the torque settings are correct by using a torque wrench The range of FORMULA disc brakes includes the following models I S MONOLITHIC BRAKE DISC Place brake disc 1 with the markings facing outwards o...

Страница 8: ...ated rods of a thickness gauge in the empty space on the opposite side FORMULA SRL considers a play that is the sum of 0 20 mm as shown in the figure as acceptable Replace the brake disc if this value...

Страница 9: ...Fix the pump body 4a by mounting the collar 5a so that the indication UP faces the upper part as shown in the figure First tighten the upper screw 5 to a torque setting of 2 5 3 Nm 5 and then screw 5...

Страница 10: ...and the brake caliper Fit the caliper to the fork proceeding as follows INTERNATIONAL STANDARD MOUNT OR SIMILAR WARNING DO NOT DISASSEMBLE OR ATTEMPT MODIFY THIS NEW FORMULA SRL PRODUCT Service on thi...

Страница 11: ...ure that medium strength Loctite is applied when reassembling and that the correct torque wrench settings are used CAUTION Make sure the washers are installed before assembling the fasteners CAUTION W...

Страница 12: ...ads without force or any interfer ence Tighten the screws 24 with a 5mm hex socket wrench Pull the pump lever 2 3 times to center the caliper Keep the pump lever pulled and tighten the screws 24 with...

Страница 13: ...WITHOUT TFRA To position lever 29 distance B to meet your needs adjust screw 30 with a 2 mm Allen wrench WARNING The head of adjuster screw 30 must protrude at least 0 5 mm from the threaded insert 2...

Страница 14: ...from the end of the pin 36 Loosen the fixing pin 36 of the pads using a TORX T15 spanner Remove the pads 40 and the spring Carefully clean the pistons inside the caliper using a brush soaked in isopro...

Страница 15: ...g 38 back in place BEDDING IN PROCEDURE WARNING All FORMULA brake systems re quire a break in bedding in period to obtain top performance We recommend running the bike on a flat surface at a speed of...

Страница 16: ...system is necessary WARNING ISOPROPYL ALCOHOL is recommended to clean the disc brake The use of any other product may be hazardous to the user WARNING Do not touch the rotor right after its use as it...

Страница 17: ...try and UCI sanctioned downhill races c Use of materials or spare parts that do not carry the FORMULA trademark for braking systems FORMULA SRL shall not guarantee conformity safety servi ce life and...

Страница 18: ......

Страница 19: ...to Italia Tel 39 0574 603 609 Fax 39 0574 611 046 Information may be enhanced for improvement without prior notice All rights reserved Le informazioni possono essere modificate senza preavviso Tutti i...

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