background image

26

-  Place the caliper on the adapter 

6

, making sure the disk enters inside the pads without any 

interferences and that the caliper 

7

 is in place.

-  Insert (making sure threadblocker is present) the screws 

8

 with the washers

 9

 and tighten 

them but not completely using a 5mm hex. socket wrench.

-  Slightly loosen the screws 

8

 and center the caliper and pads. 

-  Pull the pump lever 2 -3 so that the caliper can center itself with the disk.  

-  Keep the pump lever down and tighten the screws to a torque setting of 

9 Nm±5%

.

  Go to step 4).

FRONT POST MOUNT FORK

WARNING! DO NOT DISASSEMBLE OR ATTEMPT TO MODIFY, THIS NEW 

FORMULA SRL PRODUCT!

Service on this product must be performed by qualified professional mechan-

ics only who are familar with and understand the technical details of how this 

product works.

If you decide to ignore this important safety warning, you are doing so at your 

own risk and at no legal liability to FORMULA SRL or its distributors.

CAUTION:

 

You must use a torque wrench to assemble the the fasteners.

CAUTION:

 When removing the screws, always make sure that medium strength Loctite® 

is applied when reassembling, and that the correct torque wrench settings are used.

CAUTION:

 

Make sure the washers are installed before assembling the fasteners.

CAUTION:

 

When mounting the caliper onto the fork, check that the caliper body is not in 

contact with the fork itself.

IT CAN BE USED FOR ALL FORMULA BRAKE MODELS

This adapter can be used in various applications:  

1)

 

Installing directly onto a POST MOUNT fork

-  Place the caliper 

13

 in the fork seat checking insertion 

without forcing or interference of the pads in the disc and 

caliper in the seat.  

-  Insert the screws 

15

 (apply medium-strength Loctite® if 

not present) with the relative washers

 15a.

-  Pull the pump lever 2–3 times to center. Keep it pulled and 

tighten the screws with a 5mm hex. socket wrench. 

-  Tighten the screws to a torque setting of 

9 Nm±5%.

  (Go to step 4).

2) Assembly with POST MOUNT adapter FOR 180 Disc

-  Insert the special washers 

17

 on the screws 

18

 making sure 

the concave and convex profiles material. 

-  Make sure Loctite® is present on the screw (apply medi-

um-strength Loctite® if not present).

-  Put in all the parts, including the caliper 

19

 and adapter 

20

 

on the screw following the order shown in the figure.  

15

13 15a

15a

15

17 18

20 19

long

short

18

17

Содержание R1 Racing

Страница 1: ...MANUALE ISTRUZIONI OPERATING MANUAL MANUEL D INSTRUCTIONS BETRIEBSANLEITUNG MANUAL DE INSTRUCCIONES...

Страница 2: ...property of their res pective owners TORX est une marque d pos e de CAMCAR TEXTRON INC Toutes les marques appartiennent aux pro pri taires respectifs TORX ist ein registriertes Warenzeichen der CAMCAR...

Страница 3: ...Directs your attention toward unsafe practices which could result in damage to the equipment or minor injury WARNING Directs your attention toward unsafe practices which could result in personal inju...

Страница 4: ...ace of the disc rotors with your bare hands as the natural oils on your skin can compromise performance Always wear clean latex gloves when handling the disc rotors Test the brakes and your braking te...

Страница 5: ...wing it to come to a full stop taking the required precautions before considering the system broken in and fully efficient The efficiency of the brakes depends on many factors which FORMULA SRL has no...

Страница 6: ...th the DOT4 brake fluid please refer to the safety sheet available on the internet at http support formula brake com General lubricants Use silicon grease for EPDM seals FORMULA SRL recom mends UNISIL...

Страница 7: ...the torque settings are correct by using a torque wrench The range of FORMULA disc brakes includes the following models I S MONOLITHIC BRAKE DISC Place brake disc 1 with the markings facing outwards o...

Страница 8: ...ated rods of a thickness gauge in the empty space on the opposite side FORMULA SRL considers a play that is the sum of 0 20 mm as shown in the figure as acceptable Replace the brake disc if this value...

Страница 9: ...Fix the pump body 4a by mounting the collar 5a so that the indication UP faces the upper part as shown in the figure First tighten the upper screw 5 to a torque setting of 2 5 3 Nm 5 and then screw 5...

Страница 10: ...and the brake caliper Fit the caliper to the fork proceeding as follows INTERNATIONAL STANDARD MOUNT OR SIMILAR WARNING DO NOT DISASSEMBLE OR ATTEMPT MODIFY THIS NEW FORMULA SRL PRODUCT Service on thi...

Страница 11: ...ure that medium strength Loctite is applied when reassembling and that the correct torque wrench settings are used CAUTION Make sure the washers are installed before assembling the fasteners CAUTION W...

Страница 12: ...ads without force or any interfer ence Tighten the screws 24 with a 5mm hex socket wrench Pull the pump lever 2 3 times to center the caliper Keep the pump lever pulled and tighten the screws 24 with...

Страница 13: ...WITHOUT TFRA To position lever 29 distance B to meet your needs adjust screw 30 with a 2 mm Allen wrench WARNING The head of adjuster screw 30 must protrude at least 0 5 mm from the threaded insert 2...

Страница 14: ...from the end of the pin 36 Loosen the fixing pin 36 of the pads using a TORX T15 spanner Remove the pads 40 and the spring Carefully clean the pistons inside the caliper using a brush soaked in isopro...

Страница 15: ...g 38 back in place BEDDING IN PROCEDURE WARNING All FORMULA brake systems re quire a break in bedding in period to obtain top performance We recommend running the bike on a flat surface at a speed of...

Страница 16: ...system is necessary WARNING ISOPROPYL ALCOHOL is recommended to clean the disc brake The use of any other product may be hazardous to the user WARNING Do not touch the rotor right after its use as it...

Страница 17: ...try and UCI sanctioned downhill races c Use of materials or spare parts that do not carry the FORMULA trademark for braking systems FORMULA SRL shall not guarantee conformity safety servi ce life and...

Страница 18: ......

Страница 19: ...to Italia Tel 39 0574 603 609 Fax 39 0574 611 046 Information may be enhanced for improvement without prior notice All rights reserved Le informazioni possono essere modificate senza preavviso Tutti i...

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