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Article No. 03-8-6 Cont’d.

Battery Capacity:

Testing Mileage Range: 

Mileage range of the neighbor is determined by

The Th!nk Neighbor achieved 31 miles on the

customer driving cycle and battery capacity, and is

Federal Urban Driving Standard test. This drive

not directly related to voltage. A neighbor battery

cycle is complex and probably cannot be

may test above 12 volts yet still have poor capacity.

reproduced in a dealership environment. However,

Capacity is analogous to the size of the fuel tank in

the following guidelines will help establish a driving

an internal combustion vehicle. Battery capacity is

course to determine if a customer is experiencing

affected by temperature (see Figure 5) and changes

poor range, or if the battery pack is performing as

as batteries age. It is also affected by the rate of

expected.

discharge. The faster the batteries are discharged,

• Choose driving surfaces that are paved, and

the less battery capacity is available (and the faster

relatively flat

the batteries will be recharged). The more slowly

• Some moderate hills are acceptable, as long as

the batteries are discharged, the more pack

they are not more than 1/2 mile and less than

capacity is used, and the longer it will take to

5% grade

recharge the batteries. Battery capacity increases

• Try to find a route that has five or less stops and

for about the first 75 to 150 cycles of a flooded

starts (i.e. stoplights)

battery, and the first 25 to 75 cycles of a gel
battery. After the capacity peak is reached, the

• Try to spend at least 55% of the drive cycle time

battery pack stabilizes, and then capacity begins to

at 70% max speed, or around 18 mph

decline. Battery maintenance and charging habits

• Drive vehicle from a full charge (12-18 hr charge

directly impact peak capacity and the point in time

cycle), and until one bar is showing on the

when peak capacity is reached. Proper maintenance

gauge.

and regular charging will increase time to peak as

NOTE

well as peak capacity. After battery capacity has
stopped increasing, which is estimated to take

VEHICLE RANGE DOES VARY FROM VEHICLE

approximately 90 days. The manufacturer’s rated

TO VEHICLE, IT IS CONSIDERED ACCEPTABLE

capacity of the flooded battery is 130 amp-hours,

TO ACHIEVE 20 MILES OR GREATER ON A

and the gel battery is 97 amp-hours. The state of

FULL DRIVE CYCLE, USING THE ABOVE DRIVE

charge (the amount of energy available from the

CYCLE CONDITIONS.

battery at any particular time) of the individual

OTHER APPLICABLE ARTICLES: 02-25-9

modules within the pack must be similar or

WARRANTY STATUS: INFORMATION ONLY

balanced for the pack to function correctly.

OASIS CODES: 203000, 203100, 203200, 204000,

NOTE

204100, 206000, 601300, 602300,
603300, 607000, 607500, 610700,

IT IS NORMAL THAT, OVER TIME, THE

611000, 614000, 622000

BATTERY PACK CAPACITY WILL DECREASE
RESULTING IN DECREASED MILEAGE RANGE.
WARRANTY REPLACEMENT OF A BATTERY
PACK DOES NOT COVER A BATTERY PACK
THAT HAS BEEN CYCLED THROUGH A
NORMAL LIFE EXPECTANCY. REFER TO
ADDITIONAL INFORMATION PROVIDED WHEN
ASSESSING IF BATTERIES SHOULD BE
REPLACED UNDER WARRANTY.

PAGE 9

Содержание Th!nk Neighbor 2002

Страница 1: ...Chart 1 Figure 6 to determine proper not initiate charge unless the battery is above 3Vdc repair procedures NOTE Use Figure 1 to assess the state of charge of the THE NEW VEHICLE LIMITED WARRANTY DOES battery pack Verify that the charger and charging NOT COVER DAMAGE CAUSED BY FAILURE TO receptacle are functioning properly by measuring MAINTAIN THE VEHICLE OR IMPROPERLY pack voltage as shown in Fi...

Страница 2: ...re Battery Care taken The Th nk Neighbor is equipped with a Service Check Each Battery For Polarity Disconnect Switch SDS to help preserve battery 1 Use a DVOM to check battery polarity on each life The switch is located under the seats to the individual module rear of the parking brake For vehicles produced after 6 24 02 the switch is located directly under 2 Set the DVOM to DC voltage the driver...

Страница 3: ...orrectly use the Micro 490 battery e Touch the NEGATIVE probe of the DVOM tester the pack must be separated into individual to the B battery negative labeled BATT1 battery modules NEG Follow this procedure to test individual batteries f Touch the positive probe of the DVOM to the load side of the 10 amp fuse for the 1 Remove the front seat bottom cushion DC DC circuit This will be the spade connec...

Страница 4: ...ETY GLOVES the battery terminal voltage has reached a certain AND FACE SHIELD MUST BE WORN WHEN level which occurs when your battery s state of PERFORMING THE FOLLOWING STEPS charge is only at approximately 40 to 75 FAILURE TO FOLLOW THIS WARNING MAY RESULT IN SEVERE PERSONAL INJURY OR DPI Contact Information DEATH Diversified Power International 414 Century Court WARNING Piney Flats TN 37686 USA ...

Страница 5: ...dition is not DO NOT CHARGE ANY BATTERIES THAT HAVE conducive to receiving a charge The charger REVERSED POLARITY applies a regulated voltage and current charging waveform to the battery while analyzing the charge 9 Check each individually battery module voltage waveform characteristics with respect to time If if battery voltage varies more than 2V the your battery is in fairly good condition then...

Страница 6: ... Check for continuity from battery pack negative condition and positive to the frame If there is continuity 1 Charger Output Lead connections are reversed do not remove battery terminals until the leak is found 2 Pre Qualification Test failed check battery If battery is severely discharged ensure that all 5 Power down vehicle as described in the Service battery loads are disconnected until charger...

Страница 7: ... continuously and uninterrupted for 12 hours The instrument cluster battery type ICON must be set 1 Battery pack voltage must be above 40V for the type of batteries that are installed in the 2 Turn the key in the OFF black dot position vehicle to prevent excessive charge time or damage press and hold down the Select Reset button to the batteries The battery charger should only be operated with the...

Страница 8: ...CAN modules in the pack or is checked bad by the EXPLODE THE CHARGING AREA SHOULD BE Micro 490 WELL VENTILATED Temperature Battery capacity decreases as VEHICLE RANGE CONCERNS temperature drops Driving style Heavy acceleration demands Check each individual battery and make sure they more power from the battery pack than gradual are all within 2V of each other If they are not acceleration within 2V...

Страница 9: ... 75 cycles of a gel battery After the capacity peak is reached the Try to spend at least 55 of the drive cycle time battery pack stabilizes and then capacity begins to at 70 max speed or around 18 mph decline Battery maintenance and charging habits Drive vehicle from a full charge 12 18 hr charge directly impact peak capacity and the point in time cycle and until one bar is showing on the when pea...

Страница 10: ...Figure 1 Article 03 8 6 PAGE 10 ...

Страница 11: ...Figure 2 Article 03 8 6 Figure 3 Article 03 8 6 Figure 4 Article 03 8 6 PAGE 11 ...

Страница 12: ...Figure 5 Article 03 8 6 PAGE 12 ...

Страница 13: ...Figure 6 Article 03 8 6 PAGE 13 ...

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