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Article No. 03-8-6 Cont’d.

Batteries

NOTE
WHILE AT THE DEALERSHIP FOR SERVICE IT

The battery pack consists of 6, individual 12-volt

IS THE DEALERSHIPS RESPONSIBILITY TO

modules. Battery modules are defined as the

MAINTAIN THE BATTERY PACK CHARGE

individual 12-volt batteries which, when connected

LEVEL. IT IS RECOMMENDED TO CHECK AND

in series, make up the 72-volt battery pack. The

DOCUMENT FOR LATER VERIFICATION THE

Th!nk Neighbor uses lead-acid deep cycle batteries,

BATTERY PACK VOLTAGE WHEN A VEHICLE IS

which are different from typical automotive starting

BROUGHT IN FOR SERVICE AND MONTHLY

batteries. Only Ford Motor Company recommended

WHILE IN THE DEALERSHIPS POSSESSION.

batteries should be used for replacements. Use of
any unauthorized battery may negatively affect the

Check For Voltage From The Battery Pack To

battery range, life, and durability and will not be

Chassis

covered under warranty.

1.

Check for pack voltage in the chassis by setting

NOTE

the DVOM to read DC volts.

WHEN THE VEHICLE IS GOING TO BE STORED

2.

Touch the NEGATIVE lead of the DVOM to the

FOR 14 DAYS OR MORE, THE SERVICE

battery pack NEGATIVE terminal on battery

DISCONNECT SWITCH SHOULD BE TURNED

number one.

OFF. PROPER CHARGING OF THE TH!NK
NEIGHBOR IS THE RESPONSIBILITY OF THE

3.

Touch the POSITIVE lead of the DVOM to an

CUSTOMER OR THE DEALERSHIP WHILE IN

unpainted section of the chassis.

SERVICE. THE VEHICLE SHOULD BE PLUGGED
IN AT ALL TIMES WHEN IT IS NOT BEING USED

4.

Check for voltage.

OR WHILE IT WAITS FOR SERVICE AND UNTIL

If voltage is found, the battery pack short to chassis

RETURNED TO THE CUSTOMER.

must be repaired before any further steps are

Battery Care

taken.

The Th!nk Neighbor is equipped with a “Service

Check Each Battery For Polarity

Disconnect Switch” (SDS) to help preserve battery

1.

Use a DVOM to check battery polarity on each

life. The switch is located under the seats, to the

individual module.

rear of the parking brake. For vehicles produced
after 6/24/02, the switch is located directly under

2.

Set the DVOM to DC voltage.

the drivers seat. Beginning with a fully charged
vehicle, the battery pack will remain charged

3.

Touch the POSITIVE lead of the DVOM to the

approximately 14 days with the SDS “ON”, and

POSITIVE terminal of the battery.

approximately six months with the SDS “OFF”. The

4.

Touch the NEGATIVE lead of the DVOM to the

Neighbor is shipped with the switch in the “OFF”

NEGATIVE terminal of the battery.

position to preserve battery pack charge. If a
vehicle will not be used for more than 14 days, fully

5.

Repeat for all batteries.

charge the vehicle (12 hours of charging), turn the
ignition to the “OFF” position, and turn the service

If the polarity is reversed and negative voltage

disconnect switch to the “OFF” position. The vehicle

reading is found, then remove and replace the

can be left unplugged with a fully charged battery

battery with a Ford recommended replacement

and the service disconnect switch turned “OFF” for

battery.

up to 6 months. It is recommended, if possible, to

NOTE

charge the vehicle once a month for 12 hours

WHEN REPLACING INDIVIDUAL MODULES IN

during storage.

THE BATTERY PACK, ALL THE MODULES

Always store the vehicle with the service disconnect

INCLUDING THE NEW BATTERY MUST BE

switch “OFF” at the dealership. You must charge

BALANCED TO “TOP OF CHARGE” WITH THE

the battery pack every 30 days (per the Warranty

SMART DPI CHARGERS.

Policy and Procedure Manual), even if the service
disconnect switch is “OFF”, while the vehicle is at
the dealership.

PAGE 2

Содержание Th!nk Neighbor 2002

Страница 1: ...Chart 1 Figure 6 to determine proper not initiate charge unless the battery is above 3Vdc repair procedures NOTE Use Figure 1 to assess the state of charge of the THE NEW VEHICLE LIMITED WARRANTY DOES battery pack Verify that the charger and charging NOT COVER DAMAGE CAUSED BY FAILURE TO receptacle are functioning properly by measuring MAINTAIN THE VEHICLE OR IMPROPERLY pack voltage as shown in Fi...

Страница 2: ...re Battery Care taken The Th nk Neighbor is equipped with a Service Check Each Battery For Polarity Disconnect Switch SDS to help preserve battery 1 Use a DVOM to check battery polarity on each life The switch is located under the seats to the individual module rear of the parking brake For vehicles produced after 6 24 02 the switch is located directly under 2 Set the DVOM to DC voltage the driver...

Страница 3: ...orrectly use the Micro 490 battery e Touch the NEGATIVE probe of the DVOM tester the pack must be separated into individual to the B battery negative labeled BATT1 battery modules NEG Follow this procedure to test individual batteries f Touch the positive probe of the DVOM to the load side of the 10 amp fuse for the 1 Remove the front seat bottom cushion DC DC circuit This will be the spade connec...

Страница 4: ...ETY GLOVES the battery terminal voltage has reached a certain AND FACE SHIELD MUST BE WORN WHEN level which occurs when your battery s state of PERFORMING THE FOLLOWING STEPS charge is only at approximately 40 to 75 FAILURE TO FOLLOW THIS WARNING MAY RESULT IN SEVERE PERSONAL INJURY OR DPI Contact Information DEATH Diversified Power International 414 Century Court WARNING Piney Flats TN 37686 USA ...

Страница 5: ...dition is not DO NOT CHARGE ANY BATTERIES THAT HAVE conducive to receiving a charge The charger REVERSED POLARITY applies a regulated voltage and current charging waveform to the battery while analyzing the charge 9 Check each individually battery module voltage waveform characteristics with respect to time If if battery voltage varies more than 2V the your battery is in fairly good condition then...

Страница 6: ... Check for continuity from battery pack negative condition and positive to the frame If there is continuity 1 Charger Output Lead connections are reversed do not remove battery terminals until the leak is found 2 Pre Qualification Test failed check battery If battery is severely discharged ensure that all 5 Power down vehicle as described in the Service battery loads are disconnected until charger...

Страница 7: ... continuously and uninterrupted for 12 hours The instrument cluster battery type ICON must be set 1 Battery pack voltage must be above 40V for the type of batteries that are installed in the 2 Turn the key in the OFF black dot position vehicle to prevent excessive charge time or damage press and hold down the Select Reset button to the batteries The battery charger should only be operated with the...

Страница 8: ...CAN modules in the pack or is checked bad by the EXPLODE THE CHARGING AREA SHOULD BE Micro 490 WELL VENTILATED Temperature Battery capacity decreases as VEHICLE RANGE CONCERNS temperature drops Driving style Heavy acceleration demands Check each individual battery and make sure they more power from the battery pack than gradual are all within 2V of each other If they are not acceleration within 2V...

Страница 9: ... 75 cycles of a gel battery After the capacity peak is reached the Try to spend at least 55 of the drive cycle time battery pack stabilizes and then capacity begins to at 70 max speed or around 18 mph decline Battery maintenance and charging habits Drive vehicle from a full charge 12 18 hr charge directly impact peak capacity and the point in time cycle and until one bar is showing on the when pea...

Страница 10: ...Figure 1 Article 03 8 6 PAGE 10 ...

Страница 11: ...Figure 2 Article 03 8 6 Figure 3 Article 03 8 6 Figure 4 Article 03 8 6 PAGE 11 ...

Страница 12: ...Figure 5 Article 03 8 6 PAGE 12 ...

Страница 13: ...Figure 6 Article 03 8 6 PAGE 13 ...

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