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Article No. 03-8-6 Cont’d.

At completion of Step 4b at charge of 4A for 2

Factors Affecting Mileage Range Of The Vehicle:

hours, the charger will check battery pack voltage

The battery pack will decrease in capacity over

and determine next sequence.

time, resulting in decreased mileage range. This is

• If voltage is below 63V, charger will shut down

a characteristic of these batteries. Batteries should

(error condition)

not be replaced simply because the customer

• If voltage is greater than 63V, charger will begin

achieves less range than when the vehicle was

a normal charge cycle at 10A

new. Some judgment should be exercised when
evaluating range. Factors affecting mileage range

NOTE

on electric vehicles include:

IF THE CHARGER SHUTS DOWN FOR AN

• Type of tire - Vehicles equipped with turf tires

ERROR, IT IS POSSIBLE TO UNPLUG AND

will have less range than vehicles equipped with

REPLUG THE CHARGER TO RESET THE

street tires, due to greater frictional drag from the

CHARGE CYCLE.

wider turf tire

WARNING

• Age of battery pack - Battery capacity

DO NOT CHARGE THE BATTERIES WITH THE

decreases as batteries age

WEATHER ENCLOSURE CLOSED OR THE

• Weak or failed individual battery - A module

VEHICLE COVER IN PLACE. A BUILD UP OF

that is .2V or more from the other battery

HYDROGEN GAS CAN RESULT WHICH CAN

modules in the pack or is checked “bad” by the

EXPLODE. THE CHARGING AREA SHOULD BE

Micro 490

WELL VENTILATED.

• Temperature - Battery capacity decreases as

VEHICLE RANGE CONCERNS

temperature drops

• Driving style - Heavy acceleration demands

Check each individual battery and make sure they

more power from the battery pack than gradual

are all within .2V of each other. If they are not

acceleration

within .2V, check each battery with the Micro 490

• Terrain - Climbing steep grades may deplete the

by connecting to the lead doughnut, if one or more

battery pack

are bad replace with new batteries. Balance all
batteries by individually charging each of them with

• Pavement vs. Off-Road - Vehicles driven off

the DPI smart charger; reference the battery pack

road will have less range

balancing section for instruction.

• Lack of free wheel movement - Check vehicle

for any evidence of brake drag, by putting the
vehicle on a hoist and checking wheels for free
rotation

• Other Electrical Loads - Lights,

Heater/Defogger, Powerpoint accessories, etc.
(note that all Powerpoint accessories should be
disconnected when the vehicle is charging).

Before recommending replacement of the entire
pack to a customer simply because pack capacity
has decreased due to age, discuss the situation
with the customer. If the customer is in the second
or third year of vehicle warranty, when battery
coverage is pro-rated, the customer may choose to
accept some reduced range and delay pack
replacement until absolutely necessary.

PAGE 8

Содержание Th!nk Neighbor 2002

Страница 1: ...Chart 1 Figure 6 to determine proper not initiate charge unless the battery is above 3Vdc repair procedures NOTE Use Figure 1 to assess the state of charge of the THE NEW VEHICLE LIMITED WARRANTY DOES battery pack Verify that the charger and charging NOT COVER DAMAGE CAUSED BY FAILURE TO receptacle are functioning properly by measuring MAINTAIN THE VEHICLE OR IMPROPERLY pack voltage as shown in Fi...

Страница 2: ...re Battery Care taken The Th nk Neighbor is equipped with a Service Check Each Battery For Polarity Disconnect Switch SDS to help preserve battery 1 Use a DVOM to check battery polarity on each life The switch is located under the seats to the individual module rear of the parking brake For vehicles produced after 6 24 02 the switch is located directly under 2 Set the DVOM to DC voltage the driver...

Страница 3: ...orrectly use the Micro 490 battery e Touch the NEGATIVE probe of the DVOM tester the pack must be separated into individual to the B battery negative labeled BATT1 battery modules NEG Follow this procedure to test individual batteries f Touch the positive probe of the DVOM to the load side of the 10 amp fuse for the 1 Remove the front seat bottom cushion DC DC circuit This will be the spade connec...

Страница 4: ...ETY GLOVES the battery terminal voltage has reached a certain AND FACE SHIELD MUST BE WORN WHEN level which occurs when your battery s state of PERFORMING THE FOLLOWING STEPS charge is only at approximately 40 to 75 FAILURE TO FOLLOW THIS WARNING MAY RESULT IN SEVERE PERSONAL INJURY OR DPI Contact Information DEATH Diversified Power International 414 Century Court WARNING Piney Flats TN 37686 USA ...

Страница 5: ...dition is not DO NOT CHARGE ANY BATTERIES THAT HAVE conducive to receiving a charge The charger REVERSED POLARITY applies a regulated voltage and current charging waveform to the battery while analyzing the charge 9 Check each individually battery module voltage waveform characteristics with respect to time If if battery voltage varies more than 2V the your battery is in fairly good condition then...

Страница 6: ... Check for continuity from battery pack negative condition and positive to the frame If there is continuity 1 Charger Output Lead connections are reversed do not remove battery terminals until the leak is found 2 Pre Qualification Test failed check battery If battery is severely discharged ensure that all 5 Power down vehicle as described in the Service battery loads are disconnected until charger...

Страница 7: ... continuously and uninterrupted for 12 hours The instrument cluster battery type ICON must be set 1 Battery pack voltage must be above 40V for the type of batteries that are installed in the 2 Turn the key in the OFF black dot position vehicle to prevent excessive charge time or damage press and hold down the Select Reset button to the batteries The battery charger should only be operated with the...

Страница 8: ...CAN modules in the pack or is checked bad by the EXPLODE THE CHARGING AREA SHOULD BE Micro 490 WELL VENTILATED Temperature Battery capacity decreases as VEHICLE RANGE CONCERNS temperature drops Driving style Heavy acceleration demands Check each individual battery and make sure they more power from the battery pack than gradual are all within 2V of each other If they are not acceleration within 2V...

Страница 9: ... 75 cycles of a gel battery After the capacity peak is reached the Try to spend at least 55 of the drive cycle time battery pack stabilizes and then capacity begins to at 70 max speed or around 18 mph decline Battery maintenance and charging habits Drive vehicle from a full charge 12 18 hr charge directly impact peak capacity and the point in time cycle and until one bar is showing on the when pea...

Страница 10: ...Figure 1 Article 03 8 6 PAGE 10 ...

Страница 11: ...Figure 2 Article 03 8 6 Figure 3 Article 03 8 6 Figure 4 Article 03 8 6 PAGE 11 ...

Страница 12: ...Figure 5 Article 03 8 6 PAGE 12 ...

Страница 13: ...Figure 6 Article 03 8 6 PAGE 13 ...

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