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Article No. 03-8-6 Cont’d.

6.

Install front stanchion cover.

ON BOARD CHARGER DESCRIPTION

7.

Check battery pack voltage, approximately

The battery charger receives 120-volt AC power

positive 72V should be present.

from an external standard grounded 3-prong outlet
and converts it to DC power as required to charge

8.

Put vehicle on a 12-hour charge with the on

the vehicle battery pack. After properly connecting

board charger.

the vehicle to the receptacle, the charger will initiate
a four stage charging process. In the first stage, the

NOTE

battery pack is tested. If the battery pack passes,

ALL BATTERIES INCLUDING NEW BATTERIES,

the charger determines the appropriate charging

MUST BE WITHIN .2VDC OF EACH OTHER TO

rate, depending upon the voltage of the battery

BE CONSIDERED BALANCED, IF THEY ARE

pack, and charges the battery pack. In the second

NOT, REFER TO THE BATTERY PACK

and third stages, the voltage is regulated, and the

BALANCING SECTION OF THIS ARTICLE.

charging is completed. The battery pack is
maintained at full state of charge in the fourth

BATTERY TYPE PROGRAMMING

stage. If the vehicle is left connected to the charger,

Check that the battery mode (either flooded or gel)

the charger will automatically reinitiate a new

corresponds to the battery type installed in the

charge cycle every 28 days. The rate at which the

vehicle. If the battery mode is set incorrectly, reset

battery pack charges will vary, depending on the

it, charge the vehicle for 12 hours, and retest.

type of batteries installed. To ensure a fully charged
battery pack, the vehicle should be charged

How to reset the battery type:

continuously and uninterrupted for 12 hours. The
instrument cluster battery type ICON must be set

1.

Battery pack voltage must be above 40V.

for the type of batteries that are installed in the

2.

Turn the key in the OFF (black dot) position,

vehicle to prevent excessive charge time or damage

press and hold down the Select/Reset button.

to the batteries. The battery charger should only be
operated with the supplied GFCI charger cord; it will

3.

Turn the key to the D (Drive) position.

send a signal to the instrument cluster gauge. The
instrument cluster gauge will then display the

4.

Release the Select/Reset button.

charging indicator ICON (if the SDS in “ON”) and

5.

Turn the Key to the R (Reverse) position.

will prevent the vehicle from being driven.

6.

Press and release the Select/Reset button to

ON BOARD CHARGER OPERATION:

alternate between the flooded and sealed

1.

If battery pack voltage is above 63V at plug-in,

battery modes.

charger will charge at full 10A rate (normal

7.

Turn the key to the OFF (black dot) position.

operation).

The gauge will automatically exit the

2.

If battery pack voltage is below 63V at plug-in

reprogramming mode after 10 seconds or exit

(deep-discharge condition), charger will charge

immediately by pressing the Select/Reset

at 2A for 3 hours.

button.

At completion of Step 2 at charge of 2A for 3

Gauge ICON Description

hours, the charger will check battery pack voltage

Flooded battery = Battery with water ICON.

and determine next charging sequence.

Maintenance free battery (GEL) = No ICON,

a. If battery pack voltage is below 50V,

gauge defaults to this setting.

charger will shut down (error condition).

b. If battery pack voltage is between 50V and

63V, charger will charge at 4A for 2 more
hours.

c. If battery pack voltage is greater than 63V,

charger will begin a normal charge cycle at
10A.

PAGE 7

Содержание Th!nk Neighbor 2002

Страница 1: ...Chart 1 Figure 6 to determine proper not initiate charge unless the battery is above 3Vdc repair procedures NOTE Use Figure 1 to assess the state of charge of the THE NEW VEHICLE LIMITED WARRANTY DOES battery pack Verify that the charger and charging NOT COVER DAMAGE CAUSED BY FAILURE TO receptacle are functioning properly by measuring MAINTAIN THE VEHICLE OR IMPROPERLY pack voltage as shown in Fi...

Страница 2: ...re Battery Care taken The Th nk Neighbor is equipped with a Service Check Each Battery For Polarity Disconnect Switch SDS to help preserve battery 1 Use a DVOM to check battery polarity on each life The switch is located under the seats to the individual module rear of the parking brake For vehicles produced after 6 24 02 the switch is located directly under 2 Set the DVOM to DC voltage the driver...

Страница 3: ...orrectly use the Micro 490 battery e Touch the NEGATIVE probe of the DVOM tester the pack must be separated into individual to the B battery negative labeled BATT1 battery modules NEG Follow this procedure to test individual batteries f Touch the positive probe of the DVOM to the load side of the 10 amp fuse for the 1 Remove the front seat bottom cushion DC DC circuit This will be the spade connec...

Страница 4: ...ETY GLOVES the battery terminal voltage has reached a certain AND FACE SHIELD MUST BE WORN WHEN level which occurs when your battery s state of PERFORMING THE FOLLOWING STEPS charge is only at approximately 40 to 75 FAILURE TO FOLLOW THIS WARNING MAY RESULT IN SEVERE PERSONAL INJURY OR DPI Contact Information DEATH Diversified Power International 414 Century Court WARNING Piney Flats TN 37686 USA ...

Страница 5: ...dition is not DO NOT CHARGE ANY BATTERIES THAT HAVE conducive to receiving a charge The charger REVERSED POLARITY applies a regulated voltage and current charging waveform to the battery while analyzing the charge 9 Check each individually battery module voltage waveform characteristics with respect to time If if battery voltage varies more than 2V the your battery is in fairly good condition then...

Страница 6: ... Check for continuity from battery pack negative condition and positive to the frame If there is continuity 1 Charger Output Lead connections are reversed do not remove battery terminals until the leak is found 2 Pre Qualification Test failed check battery If battery is severely discharged ensure that all 5 Power down vehicle as described in the Service battery loads are disconnected until charger...

Страница 7: ... continuously and uninterrupted for 12 hours The instrument cluster battery type ICON must be set 1 Battery pack voltage must be above 40V for the type of batteries that are installed in the 2 Turn the key in the OFF black dot position vehicle to prevent excessive charge time or damage press and hold down the Select Reset button to the batteries The battery charger should only be operated with the...

Страница 8: ...CAN modules in the pack or is checked bad by the EXPLODE THE CHARGING AREA SHOULD BE Micro 490 WELL VENTILATED Temperature Battery capacity decreases as VEHICLE RANGE CONCERNS temperature drops Driving style Heavy acceleration demands Check each individual battery and make sure they more power from the battery pack than gradual are all within 2V of each other If they are not acceleration within 2V...

Страница 9: ... 75 cycles of a gel battery After the capacity peak is reached the Try to spend at least 55 of the drive cycle time battery pack stabilizes and then capacity begins to at 70 max speed or around 18 mph decline Battery maintenance and charging habits Drive vehicle from a full charge 12 18 hr charge directly impact peak capacity and the point in time cycle and until one bar is showing on the when pea...

Страница 10: ...Figure 1 Article 03 8 6 PAGE 10 ...

Страница 11: ...Figure 2 Article 03 8 6 Figure 3 Article 03 8 6 Figure 4 Article 03 8 6 PAGE 11 ...

Страница 12: ...Figure 5 Article 03 8 6 PAGE 12 ...

Страница 13: ...Figure 6 Article 03 8 6 PAGE 13 ...

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