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Article No. 03-8-6 Cont’d.

CONSTANT VOLTAGE CHARGE - STAGE THREE

5.

Time-Out error - The charger uses a safety
timer to terminate charging if the process

Yellow L.E.D. Continuous - This stage forces the

required more time to complete. As the

cells of the battery to become equalized in charge

batteries age, the charge process takes longer

and finishes when the battery has approached near

and batteries will eventually not accept a

100% state of charge.

charge.

FLOAT CHARGE - STAGE FOUR 

6.

To reset any fault indicator and restart charging
process, unplug charger from A.C. Power, for a

Green L.E.D. Continuous - The charger regulates

minimum of 30 seconds. Then plug charger

the battery terminal voltage at about 13.25Vdc,

back in. If charger indicates another fault

which maintains the battery at full state of charge. A

indicator, have battery checked.

regular, periodic check on your charging system, if
left unattended and powered, is still recommended

BATTERY PACK REMOVAL AND REPLACEMENT

(just as you would with any electrical appliance).
While in Float Mode, if the charger senses a load

Remove Batteries

that has activated (e.g., pump motor), the charger

1.

Take vehicle off charge.

recycles to the Charging Mode to start charging.

2.

Remove front seat bottom cushions and remove

RECYCLE CHARGE - STAGE FIVE 

seat frames from “H” bracket.

Once, every 84 days, the charge cycle restarts from

3.

Remove front stanchion cover.

Stage One.

NOTE

“FAULT” L.E.D. DISPLAY

IT IS NOT NECESSARY TO REMOVE THE “H”

Red L.E.D. Flashing - Indicates a “CHARGING

BRACKET OR THE PARK BRAKE HANDLE.

FAULT” as a result of one of the following

4.

Check for continuity from battery pack negative

condition:

and positive to the frame. If there is continuity,

1.

Charger Output Lead connections are reversed.

do not remove battery terminals until the leak is
found.

2.

Pre-Qualification Test failed; check battery. If
battery is severely discharged, ensure that all

5.

Power down vehicle as described in the Service

battery loads are disconnected until charger has

Manual.

had a chance to recharge battery.

6.

Disconnect all battery cables from the threaded

3.

Something went wrong with the charging

terminals.

process. Try re-starting the charge process by

7.

Remove all battery hold-downs.

disconnecting and reconnecting charger from
and to A.C. power.

8.

Remove batteries as seen in Figure 3.

4.

If a battery is first connected, with correct

Replace Batteries:

polarity, and this L.E.D. is on continuously but
no further charge action seems to be taking

NOTE

place, then the battery has a terminal voltage

SEE FIGURE 4 FOR PROPER BATTERY

that is too low (less than 3Vdc) for the charger

LOCATION AND PLACEMENT.

to detect that a connection has been made.

1.

Install battery #2 & #5, polarity must be correct.

Disconnect any battery loads and allow time for
the battery to recover. As a result of severe

2.

Install battery #3 & #4, polarity must be correct.

battery discharge, the length of battery recovery
time will vary from minutes to hours and days

3.

Install battery #1 & #6, polarity must be correct.

dependent on the length of time that the battery

4.

Attach all battery cables 107-132 Lb-in. (12-15

was left in a state of discharge. It is not

N•m), fuse, & harness connections.

uncommon to find that the battery may require
replacement, because severe discharge is the

5.

Reinstall all battery hold-downs 107-132 Lb-in.

single largest cause of battery failure.

(12-15 N•m).

PAGE 6

Содержание Th!nk Neighbor 2002

Страница 1: ...Chart 1 Figure 6 to determine proper not initiate charge unless the battery is above 3Vdc repair procedures NOTE Use Figure 1 to assess the state of charge of the THE NEW VEHICLE LIMITED WARRANTY DOES battery pack Verify that the charger and charging NOT COVER DAMAGE CAUSED BY FAILURE TO receptacle are functioning properly by measuring MAINTAIN THE VEHICLE OR IMPROPERLY pack voltage as shown in Fi...

Страница 2: ...re Battery Care taken The Th nk Neighbor is equipped with a Service Check Each Battery For Polarity Disconnect Switch SDS to help preserve battery 1 Use a DVOM to check battery polarity on each life The switch is located under the seats to the individual module rear of the parking brake For vehicles produced after 6 24 02 the switch is located directly under 2 Set the DVOM to DC voltage the driver...

Страница 3: ...orrectly use the Micro 490 battery e Touch the NEGATIVE probe of the DVOM tester the pack must be separated into individual to the B battery negative labeled BATT1 battery modules NEG Follow this procedure to test individual batteries f Touch the positive probe of the DVOM to the load side of the 10 amp fuse for the 1 Remove the front seat bottom cushion DC DC circuit This will be the spade connec...

Страница 4: ...ETY GLOVES the battery terminal voltage has reached a certain AND FACE SHIELD MUST BE WORN WHEN level which occurs when your battery s state of PERFORMING THE FOLLOWING STEPS charge is only at approximately 40 to 75 FAILURE TO FOLLOW THIS WARNING MAY RESULT IN SEVERE PERSONAL INJURY OR DPI Contact Information DEATH Diversified Power International 414 Century Court WARNING Piney Flats TN 37686 USA ...

Страница 5: ...dition is not DO NOT CHARGE ANY BATTERIES THAT HAVE conducive to receiving a charge The charger REVERSED POLARITY applies a regulated voltage and current charging waveform to the battery while analyzing the charge 9 Check each individually battery module voltage waveform characteristics with respect to time If if battery voltage varies more than 2V the your battery is in fairly good condition then...

Страница 6: ... Check for continuity from battery pack negative condition and positive to the frame If there is continuity 1 Charger Output Lead connections are reversed do not remove battery terminals until the leak is found 2 Pre Qualification Test failed check battery If battery is severely discharged ensure that all 5 Power down vehicle as described in the Service battery loads are disconnected until charger...

Страница 7: ... continuously and uninterrupted for 12 hours The instrument cluster battery type ICON must be set 1 Battery pack voltage must be above 40V for the type of batteries that are installed in the 2 Turn the key in the OFF black dot position vehicle to prevent excessive charge time or damage press and hold down the Select Reset button to the batteries The battery charger should only be operated with the...

Страница 8: ...CAN modules in the pack or is checked bad by the EXPLODE THE CHARGING AREA SHOULD BE Micro 490 WELL VENTILATED Temperature Battery capacity decreases as VEHICLE RANGE CONCERNS temperature drops Driving style Heavy acceleration demands Check each individual battery and make sure they more power from the battery pack than gradual are all within 2V of each other If they are not acceleration within 2V...

Страница 9: ... 75 cycles of a gel battery After the capacity peak is reached the Try to spend at least 55 of the drive cycle time battery pack stabilizes and then capacity begins to at 70 max speed or around 18 mph decline Battery maintenance and charging habits Drive vehicle from a full charge 12 18 hr charge directly impact peak capacity and the point in time cycle and until one bar is showing on the when pea...

Страница 10: ...Figure 1 Article 03 8 6 PAGE 10 ...

Страница 11: ...Figure 2 Article 03 8 6 Figure 3 Article 03 8 6 Figure 4 Article 03 8 6 PAGE 11 ...

Страница 12: ...Figure 5 Article 03 8 6 PAGE 12 ...

Страница 13: ...Figure 6 Article 03 8 6 PAGE 13 ...

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