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9.2.16

Inhalt / Contens

Oil change intervals ........................................................................................................................ .... 86

7.7

Checking oil-level ............................................................................................................................ .... 86
7.7.1

Refilling oil ...................................................................................................................... .... 87

7.7.2

After the oil level check and refilling the oil ..................................................................... .... 87

7.8

Replacement of engine oil and engine oil filter ............................................................................... .... 88
7.8.1

After the oil change ......................................................................................................... .... 90

7.9

Verifying the starter battery and (if necessary) the battery bank..................................................... .... 91
7.9.1

Battery ............................................................................................................................ .... 91
7.9.1.1

Check battery and cable connections .............................................................. .... 91

7.9.1.2

Check electrolyte level ..................................................................................... .... 91

7.9.1.3

Check electrolyte density ................................................................................. ..... 92

7.10 Ventilating the fuel system .............................................................................................................. .... 92

7.10.1

Replacement of the fuel filter .......................................................................................... .... 94
7.10.1.1 Optional fuel filter with sight glass .................................................................... .... 94

7.11 Checking the water separator in the fuel supply ............................................................................. .... 95

7.11.1

Replace the air filter mat ................................................................................................. .... 96

7.11.2

Alternative replacement of the air filter mat with pull out holder ..................................... .... 96

7.11.3

Alternative replacement of the air filter at housing with snap fasteners .......................... ..... 98

7.11.4

Ventilation of the coolant circuit / freshwater .................................................................. .... 99

7.12 V-belt replacement for the internal cooling water pump.................................................................. .. 101

7.13 The raw water circuit ...................................................................................................................... ... 103

7.13.1

Clean raw water filter ...................................................................................................... .. 103

7.14 Causes with frequent impeller waste .............................................................................................. .. 103

7.14.1

Replacement of the impeller ........................................................................................... ... 104

7.14.2

Check and discharge the capacitors ............................................................................... .. 105

7.15 Replacing the electric starter ......................................................................................................... ... 108

7.16 Replacing the oil pressure switch ................................................................................................... ... 111

7.16.1

Replacing the oil pressure sensor (optional component) ................................................ ... 112

7.17 Replacing the operating current relays .......................................................................................... ... 113

7.18 Replacing the fuses ....................................................................................................................... ... 114

7.19 Replacing a thermoswitch .............................................................................................................. ... 115

7.20 Replacing the injection nozzles ...................................................................................................... ... 117

7.21 Replacing the glow plugs ................................................................................................................ .. 119

8 Generator Faults ..................................................................................................................................... ... 123

8.1

Personal requirements .................................................................................................................... .. 123

8.2

Hazard notes for the troubleshooting .............................................................................................. .. 123

8.3

Tools and measuring instruments .................................................................................................. ... 125

8.4

Troubleshooting table and flowchart .............................................................................................. ... 126
8.4.1

Generator output voltage too low .................................................................................... .. 126

8.4.2

Generator voltage too high (more than 240 V - 50 Hz .................................................... .. 126

8.4.3

Generator voltage fluctuates ........................................................................................... .. 126

8.4.4

Generator not able to start electric motor ....................................................................... .. 126

8.4.5

Diesel motor fails to start ................................................................................................ .. 126

8.4.6

Starter is turning motor, but fails to start ......................................................................... .. 126

8.4.7

Motor does not achieve enough speed during starting process ..................................... .. 128

8.4.8

Motor runs unsteady ....................................................................................................... .. 128

Содержание Panda 4K PMS

Страница 1: ...Panda_4K 5K_PMS_eng R03 9 2 16 Marine Generator Manual Panda 4K PMS Panda 5K PMS 230 V 50 Hz 120 V 60 Hz Super silent technology...

Страница 2: ...GmbH 33104 Paderborn reserves all rights regarding text and graphics Details are given to the best of our knowledge No liability is accepted for correctness Technical modifications for improving the p...

Страница 3: ...nerators 18 1 6 1 1 Protective conductor and potential equalisation 19 1 6 1 2 Protective conductor for Panda AC generators 19 1 6 1 3 Switch off all loads while working on the generator 19 1 6 1 4 Po...

Страница 4: ...Details of functional units 44 4 3 1 Control panel 44 4 3 2 Components of cooling water system raw water fresh water 45 4 3 3 The fuel and combustion air system 46 4 3 4 Sensors and switches for oper...

Страница 5: ...ock 65 6 7 1 Possible cause for water in the exhaust hose 65 6 7 1 1 Possible cause exhaust hose 65 6 7 1 2 Possible cause cooling water hose 65 6 7 2 Installation area of the waterlock 66 6 7 3 The v...

Страница 6: ...for the internal cooling water pump 101 7 13 The raw water circuit 103 7 13 1 Clean raw water filter 103 7 14 Causes with frequent impeller waste 103 7 14 1 Replacement of the impeller 104 7 14 2 Chec...

Страница 7: ...ltage 143 8 7 4 Measuring the ohm resistance of the generator windings 144 8 7 5 Check the windings for short circuit 144 8 7 6 Measuring the inductive resistance 145 8 8 Generator provides no voltage...

Страница 8: ...enerator 163 10 3 5 Stopping the generator 163 10 4 Installation of the panel 164 10 4 1 Connection of the remote control panel 164 10 5 Jumper configuration 166 10 5 1 Jumper configuration for the in...

Страница 9: ...ried out Fischer Panda can supply Service Kits which are ideal for regular servicing tasks We only supply the highest quality components which are guaranteed to be the RIGHT parts for your generator S...

Страница 10: ...arettes hot surfaces sparks etc PROHIBITED No smoking In the environment described during the work specified smoking is prohibited PROHIBITED No fire or naked light Fire and naked light are ignition s...

Страница 11: ...ulled in when touching with body part loose fitting clothing scarf tie etc WARNING Explosion hazard Warning of substances that may cause an explosion under certain conditions e g presence of heat or i...

Страница 12: ...CTION Wear protective gloves PPE Wearing protective gloves provides the hands from hazards like friction graze punctures or deep cuts and protects them from contact with hot surfaces MANDATORY INSTRUC...

Страница 13: ...Regulations 9 2 16 Kapitel Chapter 1 General Instructions and Regulations Seite Page 13 Socket wrench set Hexagon socket wrench set Clamp on ammeter DC for synchronous generators AC for asynchronous...

Страница 14: ...g these measures lies with those who undertake the installation of the generator in the final system 1 4 Customer registration and guarantee Use the advantages of registering your product you will rec...

Страница 15: ...es and ensure work safety Familiarise yourself with the equipment and its limits Keep the generator in good condition 1 5 3 Personal protective clothing PPE For maintenance and repair work on the equi...

Страница 16: ...our health if they accumulate Ensure that the generator exhaust fumes are vented appropriately leak proof system and that an adequate fresh air supply is available for the generator and the operator f...

Страница 17: ...from the batteries Ensure that the battery terminals are tightly connected and not corroded to avoid sparking Use an appropriate terminal grease Check the charge level with an adequate voltmeter or ac...

Страница 18: ...water and soap and dry them with a soft cloth Immediately replace damaged or missing warning and instruction signs This also applies to the installation of spare parts 1 6 1 Special instructions and...

Страница 19: ...The battery must always be disconnected if work on the generator or electrical system is to be carried out so that the generator cannot be started up unintentionally 1 6 1 3 Switch off all loads while...

Страница 20: ...clothing Do not touch your eyes while handling batteries If you have acid splashes on the skin or clothing wash them out with lots of water and soap If acid sprays into your eyes immediately flush th...

Страница 21: ...by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running Switch off the generator immediately If you ca...

Страница 22: ...s you by pulling slowly 4 Open Airway Tilt head back and lift chin Shout Are you OK 5 Check for Breathing Look listen and feel for breathing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted b...

Страница 23: ...of Fischer Panda generators The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda Generators The manual does not substitute the technical evaluation an...

Страница 24: ...ansport and Loading Unloading 3 3 1 Transporting the generator The generator must always be upright for transport For transport the Fischer Panda Transport Box shall be used for the generator The gene...

Страница 25: ...used for transport loading 3 4 Scope of delivery The Fischer Panda PMS generator system contains following components 3 4 1 Asynchronous Generator Fig 3 4 1 Fischer Panda Generator Fischer Panda Gene...

Страница 26: ...l Box is not required for this generators representative picture Fig 3 4 1 4 Fischer Panda Manual Fischer Panda Manual The Fischer Panda Manual contains following components Clear foil bag with genera...

Страница 27: ...4 1 Sound insulation capsule side part To open the sound insulation capsule the closures must be rotated roughly 180 counter clockwise Use a flat head screwdriver Pull the sidewalls out by gripping i...

Страница 28: ...cover upper pars can be removed 3 5 Special maintenance notes and arrangements at long periods of stand still time or shutdown Stand still is divided into the following groups Short term standstill 1...

Страница 29: ...harged For a 12 V battery applies 11 7 V lower open circuit voltage battery flat conservation charging 13 2 V For a 24 V battery applies 23 4 V lower open circuit voltage battery flat conservation cha...

Страница 30: ...preserving agent Clean air filter housing and inject with a preserving agent Close suction hole and exhaust opening e g with tape or end caps Drain sea water circuit Close sea cock Clean sea water fil...

Страница 31: ...un for 10 min Remove v belt as required and store packed at a dry place Protect from UV radiation Disconnect battery Sprinkle terminals with acid free grease Attention Cover alternator openings No cle...

Страница 32: ...oil pressure line if existent and refill clean motor oil in pipe Keep engine shut off lever in 0 position and turn engine several times by hand Clean air filter housing with petroleum check air filte...

Страница 33: ...erator 9 2 16 Kapitel Chapter 4 The Panda Generator Seite Page 33 4 The Panda Generator 4 1 Type plate at the Generator Fig 4 1 1 Type plate at the generator Picture shows 4000s SC Fig 4 1 2 Discripti...

Страница 34: ...the Generator 4 2 1 Right side view Panda 4K PMS Fig 4 2 1 1 Right side view 02 06 07 05 08 01 04 03 09 01 Thermostat housing 02 DC alternator 03 Oil filter 04 Fuel filter 05 Sound cover base part 06...

Страница 35: ...MS Fig 4 2 2 1 Left side view 01 02 07 03 06 09 08 10 04 05 01 Gernerator terminal box 02 Thermo switch at cylinder head 03 Generator housing with coil 04 Failure bypass switch 05 DC terminal with rel...

Страница 36: ...8 01 Thermostat housing 02 Ventilation screw solenoid valve 03 Raw water pump 04 Fuel filter 05 Connection plug for the boost electronic 06 Raw water in 07 Fuel in out 08 Passage for fuel pump cable 0...

Страница 37: ...hapter 4 The Panda Generator Seite Page 37 4 2 4 Back view Panda 4K PMS Fig 4 2 4 1 Back view 01 02 04 03 06 05 01 Capacitors 02 Heat exchanger 03 Thermo switch 04 Generator front plate 05 Sound cove...

Страница 38: ...Fig 4 2 5 1 View from above 06 01 02 03 04 05 09 11 12 08 10 07 01 Capacitors 02 Generator terminal box 03 Valve cover 04 Fuel stop solenoid 05 Oil filler neck 06 Fuel filter 07 Raw water pump 08 Regu...

Страница 39: ...ge 39 4 2 6 Right side view Panda 5K PMS Fig 4 2 6 1 Right side view 02 05 06 04 07 01 03 08 01 Thermostat housing 02 DC alternator 03 Oil filter 04 Sound cover base part 05 Connection point for exter...

Страница 40: ...MS Fig 4 2 7 1 Left side view 01 08 02 07 09 10 11 03 04 06 05 01 Gernerator terminal box 02 Generator housing with coil 02 Failure bypass switch 04 Actuator 05 DC terminal with relays and fuses 06 Bo...

Страница 41: ...1 13 04 06 12 01 Thermostat housing 02 Raw water pump 03 Fuel filter 04 Raw water in 05 Fuel in out 06 Passage for fuel pump cable 07 Oil drain hose 08 Cable for remote control panel 09 Passage for st...

Страница 42: ...ptitel Chapter 4 The Panda Generator 9 2 16 4 2 9 Back view Panda 5K PMS Fig 4 2 9 1 Back view 01 02 04 03 06 05 01 Capacitors 02 Heat exchanger 03 Thermo switch 04 Generator front plate 05 Sound cove...

Страница 43: ...5K PMS Fig 4 2 10 1 View from above 01 02 03 04 05 08 10 11 07 09 06 01 Capacitors 02 Generator terminal box 03 Valve cover 04 Fuel stop solenoid 05 Oil filler neck 06 Raw water pump 07 Regulator for...

Страница 44: ...ts of the generator are monitored with sensors which when triggered generate an error message and can shut down generator operation under certain circumstances to prevent damage Fig 4 3 1 Remote Contr...

Страница 45: ...The Panda Generator 9 2 16 Kapitel Chapter 4 The Panda Generator Seite Page 45 4 3 2 Components of cooling water system raw water fresh water Fig 4 3 2 1 Two circle system...

Страница 46: ...The Panda Generator Seite Page 46 Kaptitel Chapter 4 The Panda Generator 9 2 16 4 3 3 The fuel and combustion air system Fig 4 3 3 1 Fuel and combustion air circle...

Страница 47: ...ed exhaust elbow This thermo switch is located at the water cooled exhaust elbow union and serves to monitor the temperature of the fresh water cooling system It takes a measurement at the hottest spo...

Страница 48: ...4 The Panda Generator 9 2 16 Fig 4 3 4 4 Oil pressure switch Oil pressure switch In order to be able to monitor the lubricating oil system an oil pressure switch is built into the system 4 3 5 The lu...

Страница 49: ...d an unexpected starting of the generator the starter battery must be disconnected before start working at the generator Attention Danger to life Rotating parts inside of the generator Do not run the...

Страница 50: ...ns 5 3 2 1 The soot of the generator is due to the fact that The cylinder temperatures are too low to ensure complete burning of all the fuel delivered A further result is that of abnormal carbon buil...

Страница 51: ...ed with various sensors temperatures switches The combustion engine is fur ther equipped with a oil pressure control switch which switches the motor off if the oil pressure sinks to a particular level...

Страница 52: ...t Note The instructions and regulations of the remote control panel data sheet must be respected Respect the safety instruction in front of this manual 5 7 Stopping the generator see remote control pa...

Страница 53: ...by a technical trained person or a Fischer Panda service point 6 1 1 Hazard notes for the installation Notice see Safety first on Page 10 Follow the general safety instruction at the front of this man...

Страница 54: ...proper handling operation installation and maintenance can result in severe personal injury and or material damage Electrical voltages above 48 volts battery chargers greater than 36 volts are always...

Страница 55: ...additionally improve the conditions The generator sucks its air from the surrounding engine room Therefore it must be ensured that sufficient ventilation openings are present so that the generator can...

Страница 56: ...oling Fig 6 4 2 1 Position of the through hull fitting For Panda generators the through hull inlet should NOT point in the sailing direction When sailing at higher speeds more water will be forced int...

Страница 57: ...cks in air for a short time The impeller pump will be lubricated by raw water and the impeller life span will be increased By the installation of a check valve in the raw water inlet line which is und...

Страница 58: ...ddle and extended respectively at each end by an additional hose and a connecting nipple Both hose ends must be led outside of the sound cover to one point if possible 600 mm over the waterline in the...

Страница 59: ...e of the sound cover to one point if possible 600 mm over the waterline at the mid ships line The valve is connected at the highest place with the two hose ends 6 4 6 Generator housing cooled by raw w...

Страница 60: ...ling water expansion tank The Panda generator is normally supplied with an additional external cooling water expansion tank This tank must be installed in such a way that its lower edge is at least 50...

Страница 61: ...ng screw on the pipe socket of the internal cooling water pump Close the vent screw when air free water comes out Check the water level in the expansion tank during the venting Fill up if necessary Ne...

Страница 62: ...be that the cooling water is not circulating The generator will heat up very quickly and switch off because of overheating Anti freeze In the interest of safety the freezing point of the closed circu...

Страница 63: ...Seite Page 63 6 5 4 Scheme for freshwater circuit at two circuit cooling system Fig 6 5 4 1 Scheme for freshwater circuit at two circuit cooling system 1 Expansion tank 2 Exhaust manifold 3 Thermostat...

Страница 64: ...can also be installed The exhaust hose descends from the capsule to the water lock Then the hose rises via the goose neck to the silencer see drawing The goose neck must be vertical and sit preferably...

Страница 65: ...This is a certain sign for cooling water that got into the oil pan If the engine is started under these conditions the water and the oil are mixed into an emulsion The oil will quickly become so visc...

Страница 66: ...h the generator the better the protection from entering water into the combustion chamber The picture below shows that the distance between the critical point at the exhaust elbow and the maximum perm...

Страница 67: ...center underneath the generator Only in this position it is assured that the water level cannot change drastically in tilted position by the waterlock moving out of the center line See the following...

Страница 68: ...s a minimum size at which even when installed ideally the water can slosh into the exhaust elbow when the ship is very tilted or rocks very hard Summary The preset minimum height of 600 mm must be reg...

Страница 69: ...s Tilted position 45 degrees Fig 6 7 3 2 2 The water level is now at the same height as the critical point at the exhaust elbow If the ship is sailed in a tilted position of 45 degrees with an install...

Страница 70: ...o the ships center line Thus the waterlock is prevented from leaking very strongly when the ship is tilted The leaking of the waterlock leads to a rise of the water level which then gets too close to...

Страница 71: ...apitel Chapter 6 Installation Instructions Seite Page 71 Fig 6 8 2 Exhaust water separator Exhaust water separator 1 Raw water outlet 2 Hose connector 3 Reducer if required 4 Hose 5 Hose connector 6 S...

Страница 72: ...aterline If the through hull exhaust outlet has to be mounted far from the generator an exhaust water separator must definitely be installed The raw water from the separator must then run along the sh...

Страница 73: ...stallation Instructions Seite Page 73 Fig 6 8 1 2 Example for an unfavourable installation Example of an unfavourable installation Water lock not far enough below the lowest level of the generator Dis...

Страница 74: ...urn fuel line to fuel tank unpressurized The electric cable for the fuel pump is already installed on the generator length 5 m Fig 6 9 1 1 Installation Scheme Fuel System 6 9 2 The electrical fuel pum...

Страница 75: ...uarantee that through the return pipe no fuel is led into the injection pump 6 9 4 Position of the pre filter with water separator Fig 6 9 4 1 Pre filter with water separator Additionally to the stand...

Страница 76: ...dent from the remaining battery set This enables you to start the genset at any time with its own starter battery even if the other batteries are discharged A further advantage of a separate starter b...

Страница 77: ...the connection use self extinguishing and fire protected cables which are appropriate for temperatures up to 90 C 195 F The batteries must be installed in such a way that they do not chafe through or...

Страница 78: ...e 120 V installation Fig 6 10 1 3 DC relay DC relay The Panda generators 8000 to 30 are equipped with various DC relays which can be found under the terminal strip The various relays have the followin...

Страница 79: ...el Chapter 6 Installation Instructions Seite Page 79 Fig 6 10 1 5 Battery installation Scheme 6 10 2 Connection of the remote control panel see separate control panel manual 1 2 4 3 1 Generator 2 Batt...

Страница 80: ...stems separate An alternative to a manual rotating switch is an automatic power relay When the generator is not running the relay remains in the shore power position As soon as the generator is runnin...

Страница 81: ...way motor protection switch must be installed to protect the electrical motor Required fuses see rated current on the type plate Required cable cross sections The following recommended electrical cabl...

Страница 82: ...lso comply with the hook up requirements of the shore current grid Generally a leakage current relay is sufficient for safe electrical operation however this must be confirmed by the electrical safety...

Страница 83: ...efore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee that the generator cannot be inadvertently started Do not run t...

Страница 84: ...tions for safety reasons Warning Hot surface material Generator oil and antifreeze can be hot during after operation Risk of severe burns Instruction Personal protective equipment necessary During Ins...

Страница 85: ...can be raised up to 30 200 h max Make sure that the dynamic operation hours are not reset accidently between the service interval 7 5 General maintenance instructions 7 5 1 Checks before each start Oi...

Страница 86: ...rface with marine generators Measure the oil level when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil can flow back i...

Страница 87: ...ark by less than 50h there might be a technical problem In that case we recommend going to a shop or a Fischer Panda service point if the oil is cloudy or even creamy coolant might have mixed with the...

Страница 88: ...rator on a levelled surface with marine generators Change the oil when the ship is not lop sided Run the generator for about 10 minutes to ensure that the engine is warm Wait for 3 minutes so the oil...

Страница 89: ...oil drain screw by means of the open ended wrench from the oil drain hose rotating direction left Use a second open ended wrench to lock Make sure to do this over the container Use spanner size 17 mm...

Страница 90: ...heck oil level after every 2 litres with the oil dipstick 9 Check proper filling level See section 7 7 Checking oil level on page 86 When the proper filling level is reached screw in the oil cap again...

Страница 91: ...Fig 7 9 1 1 1 Battery Keep battery clean and dry Remove dirty clamps Clean terminal posts and and clamps of the battery and grease with acid free and acid resistant grease When reassembling ensure th...

Страница 92: ...otective goggles Do not rest tools on the battery 7 10 Ventilating the fuel system Normally the fuel system is designed to ventilate air itself i e as soon as the electric starter motor starts operati...

Страница 93: ...id valve The button must continue to be pressed whilst opening the screw A large cloth or Kleenex tissue must be laid beneath the connection to prevent escaping fuel running into the capsule If the fu...

Страница 94: ...from the used filter and fasten them to the new filter The arrow on the filter housing indicates the direction of the fuel flow A clogged filter causes a decreased power output of the generator 7 10...

Страница 95: ...ight glasses o ring with a heat resistant grease Specification Antiseize and screw the sight glass back into its mount right hand rotation 7 11 Checking the water separator in the fuel supply Fig 7 11...

Страница 96: ...the air suction housing by loosen the six screws on the housing cover Use spanner size 8 mm Fig 7 11 2 Opened air suction housing 2 Change the air filter mat 3 Close the suction air housing 7 11 2 Al...

Страница 97: ...97 Fig 7 11 2 2 Air suction housing with pull out holder 2 Tip the two fasteners 90 Fig 7 11 2 3 Air suction housing with pull out holder 3 Pull the filter mat holder out Fig 7 11 2 4 Air suction hous...

Страница 98: ...ing by loosening the closure on the right side of the housing 01 Closure Fig 7 11 3 2 Air suction housing 2 Open the combustion air housing by loosening the closure on the left side of the housing 01...

Страница 99: ...e repeated several times The generator must be switched off before opening the ventilating points Pay attention that the external coolant expansion tank is connected with the generator by the intended...

Страница 100: ...x 60 Seconds then switch off 6 Refill cooling water via the compensation tank 7 The compensation tank is connected to the generator by two hoses The external compensation tank should be filled to a ma...

Страница 101: ...ter a very short time of operation Therefore the V belt must be checked in short time distances It may be possible that the V belt must be changed after a few weeks Therefore the V belt must be checke...

Страница 102: ...must be pressed in the direction of the thermostat housing 4 Exchange the V belt Sample Picture Fig 7 12 0 4 V belt 5 Afterwards the V belt must be tightened again 6 The V belt must be tightened in su...

Страница 103: ...affects the life span of the impeller if the cooling water sucking in way is relatively long or the supply is handicapped so that the cooling water sucking in range develops a negative pressure This c...

Страница 104: ...peller Fig 7 14 1 1 Raw water cock Close the raw water stop cock Representative picture Fig 7 14 1 2 Raw water pump Raw water pump on the front side of the genset Representative picture Fig 7 14 1 3 C...

Страница 105: ...e spray The impeller is attached to the pump wave if the old impeller is used pay attention to the before attached marking Representative picture Fig 7 14 1 6 Gasket Fastening the cover and use a new...

Страница 106: ...tor Fig 7 14 2 2 Discharge capacitor three phase Discharge the capacitor three phase 01 Discharge reactor 5 10kOhm 02 Multimeter 03 Capacitor At three phase capacitors the discharge must be made betwe...

Страница 107: ...electrical connections to the Capacitor It must be ensured that the electrical connections to the capacitor are always tight fitting Loose connections with transitional resistance can mean that the c...

Страница 108: ...The original location of the item must be taken from the generator description of this manual All replacements and repairs should be done by a trained person ATTENTION Ensure that the generator canno...

Страница 109: ...c starter 3 Pull off rubber cap 4 Loosen hex nut with wrench with W A F 13 mm and remove the electric connections Fig 7 15 4 Electric starter 5 Loosen the lower attachment screw with a hex socket wren...

Страница 110: ...attachment screw is visible from up top view between engine and exhaust manifold 6 Slide the socket wrench fitted with both extensions under the exhaust manifold and insert in the hex socket screw Lo...

Страница 111: ...hat the generator cannot be started up accidentally Remove battery main switch For part numbers refer to the spare parts catalogue Fig 7 16 1 Oil pressure sensor 1 Open both connectors 01 on the oil p...

Страница 112: ...onnectors 01 on the oil pressure sensor Fig 7 16 2 Oil pressure sensor 2 Loosen and remove oil pressure sensor 6R3 using a wrench with W A F of 17 mm A large piece of cloth or absorbent tissue must be...

Страница 113: ...enerators The original location of the item must be taken from the generator description of this manual All replacements and repairs can be done by the user Fig 7 17 1 Relay 1 Remove the two fixing sc...

Страница 114: ...tion of this manual This replacement can be done by the user The fuses should be replaced every 2000 operating hours Fig 7 18 1 Fuse Figures similar 1 Remove the two fixing screws of the plastic cover...

Страница 115: ...ors The original location of the item must be taken from the generator description of this manual All replacements and repairs should be done by a trained person ATTENTION Ensure that the generator ca...

Страница 116: ...7 19 3 Thermoswitch 3 Disconnect electric supply line of the thermoswitch Fig 7 19 4 Thermoswitch 4 Loosen thermoswitch with a wrench with W A F 22 mm Fig 7 19 5 Thermoswitch 5 Before installing the...

Страница 117: ...location of the item must be taken from the generator description of this manual All replacements and repairs should be done by a trained person ATTENTION Ensure that the generator cannot be started...

Страница 118: ...e nozzle holder assembly 4 Wrench with W A F of 21 mm 3 Remove the copper seal 5 and the heat shield 6 4 Dismount the connector 2 from the glow plugs 3 5 Remove the glow plugs 3 For assembly Replace t...

Страница 119: ...t 3 4 If the heat ring seal drops back in repeat the procedure above For assembly If the injection nozzle is uninstalled for cleaning or maintenance purposes the heat seal ring and the injection nozzl...

Страница 120: ...tructions 9 2 16 Fig 7 21 2 Glow plugs Figures similar 2 Remove the three hex screws using a size 7 mm socket wrench Fig 7 21 3 Glow plugs 3 Remove the glow plug connector Fig 7 21 4 Glow plugs 4 Loos...

Страница 121: ...Maintenance Instructions 9 2 16 Kapitel Chapter 7 Maintenance Instructions Seite Page 121 Fig 7 21 5 Glow plugs 5 Remove glow plug 6 To reinstall reverse the order of steps...

Страница 122: ...Seite Page 122 Kapitel Chapter 7 Maintenance Instructions 9 2 16 Leere Seite Intentionally blank Maintenance Instructions...

Страница 123: ...t a running generator can result in severe personal injury Therefore before starting work at the generator Make sure that the generator is stopped and the starter battery is disconnected to guarantee...

Страница 124: ...trical voltages above 48 volts battery chargers greater than 36 volts are always dangerous to life The rules of the respective regional authority must be adhered to Only an electrician may carry out i...

Страница 125: ...bances while driving the following tools and measuring instruments should belong to the equipment kept on board Multimeter for voltage AC frequency and resistance Measuring instrument for inductance M...

Страница 126: ...If the generator is unable to supply enough power to start an electric motor 1 phase it is usually because the motor draws too much current during starting process Check the motor s current draw requi...

Страница 127: ...of fuel Check fuel supply Glow plugs not working correctly Check glow plugs and heating time Too much air in fuel lines Test fuel system for leakage Bleed air from fuel system refer to section Bleedi...

Страница 128: ...rvice Air in the fuel system Ventilate the fuel system Cause Solution Lack of fuel Check fuel supply system fuel filter renew if necessary check fuel pump check fuel lines bleed if necessary Lack of i...

Страница 129: ...ming adjustment Have motor serviced by Kubota Cause Solution motor rpm suddenly rises or drops unusual noise comes from genset exhaust colour suddenly becomes dark leakage in the cooling water system...

Страница 130: ...system 5 3 No Deaerate fuel system No Yes Empty tank 5 4 Refuel Fuel pump installed connected correctly 4 2 Install connect fuel pump correctly Defective fuel pump 4 3 Exchange fuel pump Yes Yes No Ye...

Страница 131: ...Fuse at VCS ok 11 3 Exchange fuse Interrupted measurement voltage to VCS 11 4 Exchange connect measurement voltage line 1 Yes Yes No Frequency too high low Yes Reduce load Genrator overloaded 11 5 No...

Страница 132: ...plug of the anti repeat starter device Loosen the holding screws of the anti repeat starter device Mount the new anti repeat starter device in reversed order 3 1 Charge exchange starter battery Proce...

Страница 133: ...scher Panda Service point Service Centre Attention Voltage up to 400 V Danger to life The operations are to be executed by a trained professional only 9 2 Defective cable AC out Get the cable AC out e...

Страница 134: ...up to 400 V Danger to life The operations are to be executed by a trained professional only 11 4 Disrupted measuring voltage to VCS Get the measuring voltage cable connected exchanged by a Fischer Pan...

Страница 135: ...temperature switch possibly loose contact cable break Get the temperature switch checked and repaired by a Fischer Panda Service point Service Centre 13 6 Leaky ventilation screw Renew the ventilation...

Страница 136: ...e generator The cover may only be removed if it is guaranteed that the generator cannot be inadvertently started Sample picture Fig 8 5 0 2 Wiring diagram HP1 230 V 50 Hz Fig 8 5 0 3 Generator Power T...

Страница 137: ...nal box 120 60 Hz Generator power terminal box 120 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of...

Страница 138: ...box 240 V 60 Hz Generator power terminal box 240 60 Hz 208 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective gro...

Страница 139: ...terminal box DVS 120 V 240 V 60 Hz In these terminal box there are the electrical connection points for the AC generator Here is also the bridge for the protective grounding of the generator The cove...

Страница 140: ...cur if run for long periods at full load Effects of Short Circulating and Overloading on the Generator The generator cannot be damaged by short circuit or overloading Short circuit and overloading sup...

Страница 141: ...witched on the voltage must be controlled in each case at the voltmeter Sensitive devices must be switched off so long until the voltage exceed the critical parameter Under certain circumstances the g...

Страница 142: ...en disconnected Should this be above the prescribed generator idling speed it can be assumed that one or several condensers are defective 8 7 1 Discharging the capacitors ATTENTION Never work on the c...

Страница 143: ...citors have full capacity The capacitors which do meet the prescribed capacity value at this measurement should be exchanged as fast as possible If all capacitors prove to be still functional then a c...

Страница 144: ...show there is windings short circuit In this case the generator windings must be renewed by an electrician 8 7 5 Check the windings for short circuit Ensure that the generator has been switched off a...

Страница 145: ...8 1 Rotor magnetism loss and re magnetising ATTENTION See Safety Instructions Safety First on Page 15 In the case of asynchronous generators the generator cannot independently increase voltage after...

Страница 146: ...rt period whilst in operation first remove the small retention screw and replace it immediately The motor should react immediately by revving high If the motor does not react sharply to the re connect...

Страница 147: ...ff caused by heat accumulation after the generator has been switched off then this can also be bypassed using the switch 8 9 3 Lifting solenoid for motor stop optional There are two different versions...

Страница 148: ...er 8 Generator Faults 9 2 16 the only handling error that can be made on board that can lead to fatal consequences for both generator and operator 8 9 4 Troubleshooting table For Troubleshooting see T...

Страница 149: ...1 Lubrication oil capacity 1 25 l 1 25 l 1 25 l 2 8 l 1 3 l Fuel consumption approx 0 42 1 12 l approx 0 42 1 12 l approx 0 42 1 12 l approx 0 5 1 4 l approx 0 42 1 12 l Oil consumption max 1 of fuel...

Страница 150: ...re 9 3 kPa 93 Millibar 9 3 kPa 93 Millibar 9 3 kPa 93 Millibar 9 3 kPa 93 Millibar 9 3 kPa 93 Millibar Panda 6500 Panda 7 mini Panda 8000 Panda 8 mini Panda 9000 Panda 10000 Panda 9 mini Panda 12000 P...

Страница 151: ...d 2900 rpm 3000 rpm 3000 rpm 2900 rpm Valve clearance engine cold 0 2 mm Hydro Hydro 0 2 mm Cylinder head nut torque 63 7 68 6 Nm 68 Nm 68 Nm 25 Nm Compression ratio 22 5 1 22 16 22 16 22 1 Lubricatio...

Страница 152: ...m 70 mm Max exhaust back pressure 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar 10 7 kPa 107 Millibar Panda 7 5 4 Panda 9 4 Panda 12 4 Panda 17 4 Panda 22 4 P...

Страница 153: ...00 rpm Idle running speed 2900 rpm 2900 rpm 3100 rpm 2900 rpm 1800 rpm Valve clearance engine cold 0 16 0 20 mm 0 2 mm 0 2 mm 0 2 mm 0 2 mm Cylinder head nut torque 58 8 63 7 Nm 42 Nm 42 Nm 42 mm 68 N...

Страница 154: ...tery size 12 V 136 Ah equivalent Recommend cable cross size starter battery cable Length 4 meter max 70 mm Max exhaust back pressure 10 7 kPa 107 Millibar Panda 45i Generato Rated current Generator Ra...

Страница 155: ...ils have usually SAE classes of SAE 10W 40 SAE 15W 40 etc 9 5 1 2 Quality of oil The quality of an engine oil is specified by the API standard American Petroleum Institutes The API designation is to b...

Страница 156: ...interests of safety Fischer Panda recommend to use the product GLYSANTIN PROTECT PLUS G 48 Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical natu...

Страница 157: ...Digital 20 20 40 8 8 Panda PMS 9000 ND 20 20 40 8 8 Panda PMS 12000 NE 12 mini Digital 20 20 40 8 8 15 mini Digital 20 20 40 8 8 Panda PMS 14000 NE 20 20 40 8 8 Panda PMS 18 NE 16 Digital 25 20 50 8...

Страница 158: ...158 Kaptitel Chapter 9 Tables 9 2 16 Panda PMS HD 85 4 DZ Panda PMS HD 110 4 DZ Panda PMS HD 130 4 DZ Generator type Cooling water conduit Exhaust conduit mm Fuel conduit Freshwater mm Seawater mm Su...

Страница 159: ...emote control panel is necessary to control the generator and to evaluate the motor generator properties The generators will automatically cutout if it does not run as required The generator may not b...

Страница 160: ...pole when work on the generator or the electrical system of the generator are made so that the generator can not be started accidentally This is especially true for systems with an automatic start fun...

Страница 161: ...nel back side 01 05 06 07 04 03 02 01 Display operating hours 02 Power ON OFF button 03 Generator Start button 04 Control light Override 05 Warning light for engine temperature 06 Warning light for ex...

Страница 162: ...de is turned on if the panel is on and the generator is stopped function control during the Start button is pressed Override active during the set time after the Start button is released Override acti...

Страница 163: ...in circumstances this can lead to the generator being re excitated by means of a DC source If the generator does not excitate itself when starting then excitation by means of DC must be carried out ag...

Страница 164: ...te control panel back side As standard a 7 core connection cable 7m long is included in the supply Cores are numbered from 1 to 7 The control cables are securely connected to the genset On the back of...

Страница 165: ...p by jumper as NC or NO Gives 22 mA 12 V on the switch Status is displayed by green red LED 5 Oil Press i Error oil pressure Oil pressure switch in Can be set up by jumper as NC or NO Gives 22 mA 12 V...

Страница 166: ...t 10 5 1 1 Jumper J101 J103 Fig 10 5 1 1 1 Jumper J101 J103 At the 3 pin jumpers J101 J103 the pin 3 is at the termination block side Jumper Status Desc J101 1 2 Temp switch engine head is NC 2 3 Temp...

Страница 167: ...no 0 16 6 closed open closed no 0 08 7 open closed closed no 0 04 8 closed closed closed no 0 02 9 open open yes 2 5 10 closed open yes 1 25 11 open closed yes 0 63 12 closed closed yes 0 31 Parameter...

Страница 168: ...Temperature fail engine open fail closed OK input GND 21 22 B Temperature fail exhaust open fail closed OK input GND 21 22 B start output A1 A2 K fuel output A1 A2 K P oil pressure fail open fail clo...

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