background image

Protective func-
tions

Description

Measures required during installa-
tion and commissioning

Electronic current
limiting and I²t mon-
itoring of the motor
current

The motor current is
monitored electronically
and limited in accordance
with the limit values
specified in the standard

è

 EN 61800-5-1, Tab. 29.

Motor currents and I²t time
constant can be parameter-
ised.

Parameterise the nominal current, max-

imum current and I²t time constant of the
motor, e.g. using the device-specific plug-
in.

Thermal memory in
the event of motor
switch-off

supported, cannot be para-
meterised

none

Thermal memory in
the event of a power
supply failure
Speed-sensitive over-
load protection

supported from firmware
version V019, parameteris-
able

Parameterise I²t monitoring with speed-

dependent scaling, e.g. with the device-
specific plug-in.
Such as for:

Synchronous servo motors (lower permis-

sible current at high rotational speed)

Fan motors (lower permissible current at

low rotational speed)

Tab. 35: Protective functions for the motor
The specified parameters are preset for Festo motors. The parameters can be
adapted in the plug-in.
7.9.4

Shield support of the motor cable

Requirements for the motor cable shield support on the device side
The type of shield support depends on the design of the motor cable. If,
for example, a hybrid cable is used to connect the motor, holding brake and
temperature sensor, the following options are available for connecting the shield
on the device side:
Option 1: all motor cable shields are jointly connected over a wide surface area
using a shield sleeve at the cable end and are connected below the shield clamp
on the front of the CMMT-AS.

1

Fig. 9: Shared shield support of all cable shields (example)

1 Shield sleeve

Option 2: the outside shield of the motor cable is connected separately over a
wide surface area below the shield clamp on the front of the CMMT-AS. The inside
shields are connected separately to the designated FE pin of the connection [X6B].

Make unshielded cable ends as short as possible.

Mounting the shield clamp
The lower section of the front panel of the housing is used as a shield support
surface. The shield support surface, together with the shield clamp, allows the
motor cable shield to be connected over a wide surface area.
1. Using the shield clamp, press the motor cable shield or the conducting

shield end sleeve of the motor cable onto the shield support surface of the
housing 

è

 Fig. 10.

2. Tighten the retaining screws (2x) of the shield clamp with a size T20 TORX

screwdriver. Pay attention to the clamping range and observe the tightening
torque specified below.

Property

Value

Comments

Clamping range

11 mm … 15 mm

Diameter of the stripped cable
or shield sleeve

Tightening torque for the
retaining screws in the case of
block mounting

1.8 Nm ±  15%

In the case of block mounting,
the shield clamp makes full
contact with the base of
the housing (cable diameter
11 mm)

Minimum tightening torque
with larger cable diameter
(

>

 11 mm … 15 mm)

0.5 Nm ±  15%

With a higher tightening
torque, make sure that the
connecting cable does not get
crushed in the clamping area
due to excessive pressure.

Tab. 36: Tightening torque and clamping range

1

2

3

4

5

Fig. 10: Shield clamp of the motor cable

1 Retaining screws of the shield

clamp

2 Motor cable
3 Cut-out for mounting cable

binders (2x)

4 Shield clamp
5 Motor cable shield connected

over a large surface area below
the shield clamp

Motor cable shield support on the motor side
Detailed information on the motor-side connection with motor cables from Festo

è

 Assembly instructions for the motor cable 

è

 www.festo.com/sp.

Connect all shields to the PE over a wide surface area on the motor side,
e.g. via the shield connection provided on the motor connector or the shield
support surface in the motor junction box.

7.10

Power and logic voltage supply

7.10.1

[X9A], power supply and DC link circuit connection

Supply of the control unit (logic voltage supply)

WARNING

Risk of injury due to electric shock.
• For the electrical power supply with extra-low voltages, use only PELV circuits

that guarantee a reinforced isolation from the mains network.

• Observe IEC 60204-1/EN 60204-1.

Only connect PELV circuits with an output current of max. 25 A. Otherwise,
use a separate external fuse: 25 A.

Power supply and DC link circuit connection

The connections for the logic voltage supply, the power voltage supply and the
link circuit are not protected against wiring errors. The reversal of the connections
results in a device defect during switch-on.
With cross-wiring, observe the polarity of the DC link connection on all devices.

NOTICE

Overvoltage due to asymmetrical mains load
If the neutral conductor has to be disconnected when the device is switched
on and off, the device can be damaged by overvoltage due to an asymmetrical
network load.
• Design the mains connection with fuse and main switch so that the neutral

conductor is always switched on early and switched off later.

Содержание CMMT-AS-C2-3A-...-S1 Series

Страница 1: ...lingen Manufacturer s address Made in Germany Country of origin Germany Tab 2 Product labelling example Warning symbols on the front of the product Warnin g symbol Meaning with the CMMT AS Attention Hot surface Metallic housing parts of the device can reach high temperatures during operation In the event of a fault internal components may become overloaded Overloading of components can result in h...

Страница 2: ...SS1 is intended for performing a rapid stop with subse quent torque switch off 2 2 1 Application areas The device is intended for use in an industrial environment and with appropriate measures in commercial residential and mixed areas The device is intended for installation in a control cabinet The minimum degree of protection required for the control cabinet is IP54 The device can be operated in ...

Страница 3: ...behind the blind plate 14 X1A I O interface 15 X9B connection for braking resistor 4 3 Safety sub functions 4 3 1 Function and application The servo drive CMMT AS S1 has the following safety related performance fea tures Safe torque off STO Safe brake control SBC Safe stop 1 SS1 with use of a suitable external safety relay unit and appro priate wiring of the servo drive Diagnostic outputs STA and ...

Страница 4: ...o high level when inputs SBC A and SBC B are both requested If the signal behaviour does not correspond to expectations the system must be set to a safe condition within the reaction time It is essential that time monitoring be provided in the safety relay unit The safety sub function SBC with feedback via SBA must be tested at least 1x within the space of 24 h Test SBA feedback based on the SBC A...

Страница 5: ...supply plugs while live Before touching wait at least 5 minutes after switching off the load voltage to allow the intermediate circuit to discharge WARNING Risk of injury from electric shock The leakage current of the device to earth PE is 3 5 mA AC or 10 mA DC Touching the device housing if there is a fault can result in serious injuries or death Before commissioning also for brief measuring and ...

Страница 6: ...ing to DIN VDE 0298 4 2013 permissible currents according to EN 60204 1 may differ depending on laying method and temperature Tab 13 Line protection requirements Fuse protection when load circuit is supplied with DC power The CMMT AS allows the load circuit to be supplied with DC power With DC power external fuse protection is once again required in the form of short circuit protection and line pr...

Страница 7: ...Manual Assembly Installation 7 7 Connection examples Connection plan 1 phase mains connection The following connection diagram shows the 1 phase mains connection of the device with fuse and main switch that does not interrupt the neutral conductor uninterrupted connection of the neutral conductor when switching on and off This type of connection is required if several 1 phase powered servo drives ...

Страница 8: ...Function Description 24 RDY C1 Normally open contact ready for operation mes sage Ready 23 RDY C2 22 STA Diagnostic output Safe torque off acknowledge 21 SBA Diagnostic output Safe brake control acknowl edge 20 reserved do not connect 19 18 SIN4 Release brake request 17 GND Reference potential ground 16 TRG0 fast output for triggering external components channel 0 15 TRG1 like TRG0 but channel 1 1...

Страница 9: ...able shield 1 On the device side connect the encoder cable shield to the plug housing 2 On the motor side connect the encoder cable shield to the encoder or encoder plug 7 8 4 X3 encoder interface 2 The encoder interface X3 is located on the front side of the device The encoder interface X3 primarily serves to connect a second position encoder to the axis e g to enable precise positioning control ...

Страница 10: ...able diameter of the stripped cable or shield sleeve clamping range of the shield clamp 11 mm 15 mm The only motor cables permitted are those that fulfil the requirements of EN 61800 5 2 Annex D 3 1 and the requirements of EN 60204 1 Tab 32 Requirements for the connecting cable Festo offers prefabricated motor cables as accessories è 3 Additional informa tion Only use motor cables that have been a...

Страница 11: ...or cable onto the shield support surface of the housing è Fig 10 2 Tighten the retaining screws 2x of the shield clamp with a size T20 TORX screwdriver Pay attention to the clamping range and observe the tightening torque specified below Property Value Comments Clamping range 11 mm 15 mm Diameter of the stripped cable or shield sleeve Tightening torque for the retaining screws in the case of block...

Страница 12: ... torque off channel A X1A 22 DOUT STA Safe torque off acknowledge Tab 41 Inputs and outputs for the safety sub function STO 7 13 SBC installation Inputs and outputs for the safety sub function SBC The 2 channel request for the safety sub function is made via the digital inputs SBC A and SBC B at the connection X1A The SBA diagnostic output indicates whether the safe status has been reached for the...

Страница 13: ...frequency of the checks within the specified time period The manner in which the test is conducted must make it possible to verify that the safety device is functioning perfectly in interaction with all components Time period for cyclical test è 13 1 Technical data safety engineering The CMMT AS is maintenance free during its period of use and specified service life The test interval varies from o...

Страница 14: ...L 3 SIL CL 3 SIL CL 2 Category in accordance with EN ISO 13849 1 Cat 4 Cat 4 Cat 3 Performance level in accord ance with EN ISO 13849 1 PL e PL e PL d Safety reference data for the safety sub function STO Circuitry Without high test pulses without or with STA evaluation With high test pulses and with STA evaluation1 With high test pulses and without STA evalua tion Probability of dangerous failure...

Страница 15: ... tempera ture h 25000 Service life of the device at 50 rated load in S1 opera tion1 and 40 C ambient tem perature h 50000 1 Continuous operation under constant load Tab 57 Service life 13 3 Technical data electrical 13 3 1 Load and logic voltage supply X9A Electrical data load voltage supply X9A CMMT AS C2 3A C4 3A Number of phases 1 Voltage range V AC 100 20 230 15 Nominal operating voltage V AC ...

Страница 16: ...connection X9A power supply and DC link circuit connection X9B connection for braking resistor UL The integrated semiconductor short circuit protection does not protect the downstream power circuit The power circuit must be protected in conformity with the National Electrical Code and all other local regulations CSA The integrated semiconductor short circuit protection does not protect the downstr...

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