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[X9A]

Pin

Function

Description

7

DC+

DC link circuit positive
potential

6

DC-

DC link circuit negative
potential

5

L1

Mains supply phase L1

4

N

For 1-phase mains con-
nection: mains supply
neutral conductor
For 2-phase mains con-
nection: mains supply
phase L2

3

PE

Protective earthing

2

24 V

Positive potential of the
24 V logic voltage

1

0 V

Reference potential of
the 24 V logic voltage

Tab. 37: Power supply and DC link circuit connection

Requirements for the
connecting cable

Single device

Device compound

Number of insulated wires and
shielding

5 insulated wires, unshielded

Without DC link coupling:
5 wires, unshielded
With DC link coupling: 7 wires,
unshielded

Min. conductor cross section
including wire end sleeve with
plastic sleeve

0.5 mm

2

1 mm

2

Max. conductor cross section
including wire end sleeve with
plastic sleeve

2.5 mm

2

2.5 mm

2

Max. length

2 m

£

 0.5 m

Tab. 38: Requirements for the connecting cable

7.10.2

[X9B], connection for braking resistor

The connection [X9B] is located on the top of the device. The internal braking
resistor or a suitable external braking resistor is attached to the connection [X9B].

[X9B]

Pin

Function

Description

2

BR+Ch

Braking resistor positive
connection

1

BR-Ch

Braking resistor negative
connection

Tab. 39: Connection for the braking resistor

Requirements for the connecting cables of external braking resistors

Number of insulated wires and shielding

2 wires, shielded

Min. conductor cross section incl. wire end
sleeve with plastic sleeve

0.25 mm

2

Max. conductor cross section incl. plastic wire
end sleeve

2.5 mm

2

Max. cable length

2 m

Wiring

inside the control cabinet, shield connected to
PE

Tightening torque of the screw terminals on the
mating plug GIC 2.5 HCV/2-ST-7.62

0.5 … 0.6 Nm

1)

1) Specification of the manufacturer at the time the documentation was approved

Tab. 40: Requirements for the connecting cable
Selection of suitable braking resistors
Information on selecting suitable braking resistors 

è

 Manual Assembly, Installa-

tion.
7.11

Cross-wiring

Cross-wiring makes it possible to set up a device compound consisting of up to 10
servo drives CMMT-AS. The different cross-wiring options are as follows:

Cross-wiring of I/O signals at the connection [X1A]

Cross-wiring of the mains and logic voltage supply without DC link coupling

Cross-wiring of the mains and logic voltage supply with DC link coupling

Information on cross-wiring 

è

 Manual Assembly, Installation and Manual Safety

sub-function.
7.12

STO installation

Inputs and outputs for the safety sub-function STO
The 2-channel request for the safety sub-function is made via the digital inputs
#STO-A and #STO-B. The STA diagnostic output indicates whether the safe status
has been reached for the safety sub-function STO.

Connection Pin

Type

Identifier

Function

[X1A]

X1A.11

DIN

#STO-B

Safe torque off, channel B

X1A.12

#STO-A

Safe torque off, channel A

X1A.22

DOUT

STA

Safe torque off acknowledge

Tab. 41: Inputs and outputs for the safety sub-function STO

7.13

SBC installation

Inputs and outputs for the safety sub-function SBC
The 2-channel request for the safety sub-function is made via the digital inputs
#SBC-A and #SBC-B at the connection [X1A]. The SBA diagnostic output indicates
whether the safe status has been reached for the safety sub-function SBC. The
holding brake is connected via the connection [X6B]. The external clamping unit is
connected via the connection [X1C].

Connection Pin

Type

Identifier

Function

[X1A]

X1A.9

DIN

#SBC-B

Safe brake control, channel B

X1A.10

#SBC-A

Safe brake control, channel A

X1A.21

DOUT

SBA

Safe brake control acknowledge

[X1C]

X1C.1

DOUT

BR-EXT

Output for connection of an
external clamping unit (high-side
switch)

X1C.5

GND

Reference potential (ground)

[X6B]

X6B.1

FE

Functional earth connected to pro-
tective earth

X6B.2

OUT

BR+

Holding brake (positive potential)

X6B.3

BR–

Holding brake (negative potential)

Tab. 42: Inputs and outputs for the SBC safety sub-function

7.14

SS1 installation

Inputs and outputs for the safety sub-function SS1
The safety sub-function SS1 is wired like the safety sub-function STO but is
supplemented by the functional input CTRL-EN so that the braking ramp can be
activated by the safety relay unit.
7.15

Installation for operation without safety sub-function

Minimum wiring for operation without safety sub-function
For operation without the safety sub-function, wire inputs X1A.9 to X1A.12 as
follows:

Connection Pin

Type

Identifier

Function

[X1A]

X1A.9

DIN

#SBC-B

Supplies each one with 24 V

X1A.10

#SBC-A

X1A.11

#STO-B

X1A.12

#STO-A

X1A.21

DOUT

SBA

Do not connect

X1A.22

STA

Tab. 43: Wiring of inputs and outputs without safety sub-function

8

Commissioning

8.1

Safety

WARNING

Risk of injury from electric shock in the event of incomplete insulation at the
power connections [X6A], [X9A] and [X9B].
Before operating, plugging in or unplugging the operator unit CDSB or a con-
nector from a hot-plug-capable interface, the following points must be fulfilled:
• The conducting lines at the device are completely insulated.
• The protective earthing (PE) and the shield connection are correctly connected

to the device.

• The housing is free of damage.

WARNING

Severe, irreversible injuries from accidental movements of the connected
actuator technology.
Unintentional movements of the connected actuator technology can result from
exchanging the connecting cables of a servo drive or between servo drives.
• Before commissioning: All cables must be correctly assigned and connected.

WARNING

Risk of injury from electric shock.
Contact with live parts at the power connections [X6A], [X9A] and [X9B] can result
in severe injuries or death.
• Do not pull out power supply plugs while live.
• Before touching, wait at least 5 minutes after switching off the load voltage to

allow the intermediate circuit to discharge.

NOTICE

During commissioning: Keep the range of movement of the connected actuators
clear, so that no persons are endangered.

Содержание CMMT-AS-C2-3A-...-S1 Series

Страница 1: ...lingen Manufacturer s address Made in Germany Country of origin Germany Tab 2 Product labelling example Warning symbols on the front of the product Warnin g symbol Meaning with the CMMT AS Attention Hot surface Metallic housing parts of the device can reach high temperatures during operation In the event of a fault internal components may become overloaded Overloading of components can result in h...

Страница 2: ...SS1 is intended for performing a rapid stop with subse quent torque switch off 2 2 1 Application areas The device is intended for use in an industrial environment and with appropriate measures in commercial residential and mixed areas The device is intended for installation in a control cabinet The minimum degree of protection required for the control cabinet is IP54 The device can be operated in ...

Страница 3: ...behind the blind plate 14 X1A I O interface 15 X9B connection for braking resistor 4 3 Safety sub functions 4 3 1 Function and application The servo drive CMMT AS S1 has the following safety related performance fea tures Safe torque off STO Safe brake control SBC Safe stop 1 SS1 with use of a suitable external safety relay unit and appro priate wiring of the servo drive Diagnostic outputs STA and ...

Страница 4: ...o high level when inputs SBC A and SBC B are both requested If the signal behaviour does not correspond to expectations the system must be set to a safe condition within the reaction time It is essential that time monitoring be provided in the safety relay unit The safety sub function SBC with feedback via SBA must be tested at least 1x within the space of 24 h Test SBA feedback based on the SBC A...

Страница 5: ...supply plugs while live Before touching wait at least 5 minutes after switching off the load voltage to allow the intermediate circuit to discharge WARNING Risk of injury from electric shock The leakage current of the device to earth PE is 3 5 mA AC or 10 mA DC Touching the device housing if there is a fault can result in serious injuries or death Before commissioning also for brief measuring and ...

Страница 6: ...ing to DIN VDE 0298 4 2013 permissible currents according to EN 60204 1 may differ depending on laying method and temperature Tab 13 Line protection requirements Fuse protection when load circuit is supplied with DC power The CMMT AS allows the load circuit to be supplied with DC power With DC power external fuse protection is once again required in the form of short circuit protection and line pr...

Страница 7: ...Manual Assembly Installation 7 7 Connection examples Connection plan 1 phase mains connection The following connection diagram shows the 1 phase mains connection of the device with fuse and main switch that does not interrupt the neutral conductor uninterrupted connection of the neutral conductor when switching on and off This type of connection is required if several 1 phase powered servo drives ...

Страница 8: ...Function Description 24 RDY C1 Normally open contact ready for operation mes sage Ready 23 RDY C2 22 STA Diagnostic output Safe torque off acknowledge 21 SBA Diagnostic output Safe brake control acknowl edge 20 reserved do not connect 19 18 SIN4 Release brake request 17 GND Reference potential ground 16 TRG0 fast output for triggering external components channel 0 15 TRG1 like TRG0 but channel 1 1...

Страница 9: ...able shield 1 On the device side connect the encoder cable shield to the plug housing 2 On the motor side connect the encoder cable shield to the encoder or encoder plug 7 8 4 X3 encoder interface 2 The encoder interface X3 is located on the front side of the device The encoder interface X3 primarily serves to connect a second position encoder to the axis e g to enable precise positioning control ...

Страница 10: ...able diameter of the stripped cable or shield sleeve clamping range of the shield clamp 11 mm 15 mm The only motor cables permitted are those that fulfil the requirements of EN 61800 5 2 Annex D 3 1 and the requirements of EN 60204 1 Tab 32 Requirements for the connecting cable Festo offers prefabricated motor cables as accessories è 3 Additional informa tion Only use motor cables that have been a...

Страница 11: ...or cable onto the shield support surface of the housing è Fig 10 2 Tighten the retaining screws 2x of the shield clamp with a size T20 TORX screwdriver Pay attention to the clamping range and observe the tightening torque specified below Property Value Comments Clamping range 11 mm 15 mm Diameter of the stripped cable or shield sleeve Tightening torque for the retaining screws in the case of block...

Страница 12: ... torque off channel A X1A 22 DOUT STA Safe torque off acknowledge Tab 41 Inputs and outputs for the safety sub function STO 7 13 SBC installation Inputs and outputs for the safety sub function SBC The 2 channel request for the safety sub function is made via the digital inputs SBC A and SBC B at the connection X1A The SBA diagnostic output indicates whether the safe status has been reached for the...

Страница 13: ...frequency of the checks within the specified time period The manner in which the test is conducted must make it possible to verify that the safety device is functioning perfectly in interaction with all components Time period for cyclical test è 13 1 Technical data safety engineering The CMMT AS is maintenance free during its period of use and specified service life The test interval varies from o...

Страница 14: ...L 3 SIL CL 3 SIL CL 2 Category in accordance with EN ISO 13849 1 Cat 4 Cat 4 Cat 3 Performance level in accord ance with EN ISO 13849 1 PL e PL e PL d Safety reference data for the safety sub function STO Circuitry Without high test pulses without or with STA evaluation With high test pulses and with STA evaluation1 With high test pulses and without STA evalua tion Probability of dangerous failure...

Страница 15: ... tempera ture h 25000 Service life of the device at 50 rated load in S1 opera tion1 and 40 C ambient tem perature h 50000 1 Continuous operation under constant load Tab 57 Service life 13 3 Technical data electrical 13 3 1 Load and logic voltage supply X9A Electrical data load voltage supply X9A CMMT AS C2 3A C4 3A Number of phases 1 Voltage range V AC 100 20 230 15 Nominal operating voltage V AC ...

Страница 16: ...connection X9A power supply and DC link circuit connection X9B connection for braking resistor UL The integrated semiconductor short circuit protection does not protect the downstream power circuit The power circuit must be protected in conformity with the National Electrical Code and all other local regulations CSA The integrated semiconductor short circuit protection does not protect the downstr...

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