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Faults

Fault

Cause

Repair

Emergency stop is not connected

to the machine

Connect emergency stop to the

machine

Axis are not moving, but the step

motor is running

The drive belt is broken.

Replace the drive belt

●

Axes movement incorrect

●

Dimensional deviations

Belt tension is too high or too low

Check and set belt tension

Do not carry out reference run

Carry out reference run

Unusual noises, vibrations

Trapezoidal spindles dirty

Clean and lubricate trapezoidal

spindles

⮫

Chapter 11.3 ‘Grease

trapezoidal spindles’ on page 46

Содержание Hammer HNC 47.82

Страница 1: ...nd in good condition for future reference Please read this operating manual carefully before using the machine Translation of the original operating instructions 25 3 2021 Version 2 HNC 47 82 CNC port...

Страница 2: ...2021 Felder KG KR Felder Stra e 1 6060 Hall in Tirol 43 0 5223 5850 0 info felder group com www felder group com...

Страница 3: ...9 3 7 2 Mandatory safety equipment 9 3 8 Machine hazards 9 3 9 Other risks 10 3 10 Foreseeable misuses 10 4 Declaration of Conformity 12 5 Technology Data 13 5 1 Noise level 19 6 Machine assembly 21 6...

Страница 4: ...t extraction 39 10 Operation 41 10 1 Safety instructions 41 10 2 Preparation 42 10 3 Operation of the machine 42 10 3 1 Warm up HF spindle 43 10 4 Process accuracy 43 10 4 1 Workpiece 43 10 4 2 Tool 4...

Страница 5: ...ommendations emphasises useful tips and recommendations as well as infor mation for efficient and trouble free operation 2 2 Contents of the operating manual This manual describes how to operate the m...

Страница 6: ...has been delivered The images and graphics are not depicted on a 1 1 scale The product that has been delivered may have custom built specifications add on options or recent technical modifications an...

Страница 7: ...ed The operator is solely liable for any damage that results from improper use of the machine The term proper use also refers to correctly observing the operating conditions as well as the specificati...

Страница 8: ...e of relevant regulations are in a position to assess delegated tasks and recognise potential risks If the personnel lack the necessary knowledge for working on or with the machine they must be traine...

Страница 9: ...t damage to eyes 3 8 Machine hazards The machine has undergone a hazard analysis The design and construction of the machine are based on the results of this analysis and correspond to state of the art...

Страница 10: ...anguage of the country it is being operated in Placing objects or tools on the work surface Components and tools that are loose or not put in their correct place may cause accidents Use of tool system...

Страница 11: ...2 11 Safety During all maintenance work on the aggregate Service work carried out by untrained or unauthorised personnel Non observance of the maintenance guidelines Non observance of usage and damage...

Страница 12: ...oper ating manual Manufacturer Felder KG KR Felder Stra e 1 6060 Hall in Tirol Product designation CNC portal machine Make Hammer Model Type HNC 47 82 The following EC guidelines were applied 2006 42...

Страница 13: ...mm Total height 682 mm Weight approx 81 kg Packaging incl machine Dimensions and weight Data Value Total length 1150 mm Total width 800 mm Total height 861 mm Weight approx 108 kg Traverse Data Value...

Страница 14: ...in 1 8 step mode 0 00375 mm Repeatability 0 05 mm Reverse backlash 0 1 mm Torsional stiffness 150N X Y Z 0 1 mm Note In order to achieve these levels of accuracy all of the technolog ical parameters n...

Страница 15: ...ical connections 1 2 3 4 5 Fig 2 Machine connections at the rear 1 Main switch 2 Mains connection C14 3 Rotation speed control 0 10 volts not with HF motors 4 Connection for the machine head not with...

Страница 16: ...incl accessories max 460 W 2300W Output voltage C13 device socket same as the input voltage of the machine if applicable max current connection to head cover 8 A Input voltage FC electrical cabinet op...

Страница 17: ...hnology Data Tool 1 2 3 Fig 4 Clamping height 1 Tool holder 2 Tool 3 Clamping height Data Value Clamping height HFM 1000 85 mm Clamping height HF motor 105 mm tool max 36 mm shaft max HFM 1000 8 mm sh...

Страница 18: ...r the respective material Permitted tools and selection of the correct tools see technical layout Rotation speeds Data Value HFM 1000 4000 25000 rpm HF motor 6000 24000 rpm Operation and storage condi...

Страница 19: ...is at X 798 mm and Y 449 mm X axis Y axis Z axis Positive limit 825 00 479 00 160 00 Negative limit 0 00 0 00 0 00 Reference point 798 00 449 00 160 00 5 1 Noise level See separate operating manual fo...

Страница 20: ...of the working area and other influences in the neighbouring area Acceptable workplace values may also vary from country to country However this information should help the user to better assess the h...

Страница 21: ...e data plate TYPE HNC 47 82 A 6060 HALL in Tirol KR Felder Stra e 1 Austria Tel 43 0 5223 58500 Fax 43 0 5223 56130 info hammer at www hammer at Nr 534 00x xxx V 230 0 PH 1 Hz 50 60 A 10 0 KW 2 3 CNC...

Страница 22: ...be con nected to the machine See Connection emergency stop on page 32 The use of an extraction protection hood is compulsory when using rotating tools Soldered tools and tools that have a diameter lar...

Страница 23: ...loading or unloading the machine Do not stop below suspended loads Never lift loads over a person Only use suitable lifting equipment that has a sufficient load carrying capacity Only attach lifting...

Страница 24: ...suf fered any damage If any transport damage is visible from the outside do not accept the delivery or only accept it with reservation Record the scope of the damage on the transport documents haulier...

Страница 25: ...ackaging until they are assembled installed and be sure to observe the stacking and storage symbols on the outside of the packaging Storage conditions Do not store outdoors Store in a dry and dust fre...

Страница 26: ...put in their correct place or put away could cause accidents Ensure that there is sufficient space to work around the machine Force actuated workpieces could be a hazard when processing Keep suffi cie...

Страница 27: ...ices 2 Machine transport locking devices The machine is attached to the pallet with 2 transport brackets Tool Screwdriver with star bit T30 1 Remove the transport locking devices from the pallet 2 Lif...

Страница 28: ...el All 4 of the adjustable feet must sit flush to the floor 1 Fig 10 Levelling feet 1 Levelling feet Accuracy In order to be able to achieve the accuracy stated the machine must be placed on a stable...

Страница 29: ...ig 11 Mount the extraction hood 1 Extraction hood 2 Height adjustment screw 3 Mount for the height adjustment screw 4 Magnetic dust brush 1 Mount the extraction hood to the machine head using the heig...

Страница 30: ...the express authorization from the Hammer Service Department Violating this stipulation renders any guarantee rights invalid NOTICE Incorrect mains frequency Damage to the HF spindle The HF spindle m...

Страница 31: ...ns connection machine Connect the machine using the C13 plug at the rear of the machine to the power supply Mains connection machine head The tool router motor is connected to the machine head The vol...

Страница 32: ...the mains supply Chapter 5 Technology Data on page 13 Connection emergency stop 1 Fig 15 Connection emergency stop 1 Connection emergency stop The emergency stop button must be connected to the machin...

Страница 33: ...software If another software other than Eding CNC and as such a different controller is to be used then the following parameters in the software can be set This informa tion is to be treated as a reco...

Страница 34: ...mencing any work with the machine inspect it to ensure that it is complete and in technically good condition Ensure that there is sufficient space to work around the machine Keep the work area orderly...

Страница 35: ...outer motor rear side 3 Extraction cable guides 1 Place the router motor in to the 43 mm collar and clamp using the nut 10 11 Nm 2 Connect the power cable and rotation speed control optional to the Z...

Страница 36: ...ayout CAUTION Tool breakage ejected workpiece parts and tool parts Injuries and property damage Use protective enclosure In order to ensure that the machine can be worked with safely the protective ho...

Страница 37: ...hanging the tools may only be done once the machine has stopped Beware of any possible collisions with stops and workpieces WARNING Hand injuries Risk of injury due to sharp or hot tools Adjustments t...

Страница 38: ...ck into the sleeve nut 2 Insert the router tool and move it until it reaches the stop in the tool socket 3 Then tighten the spindle with the respective spanner 22 mm 4 Tighten the locking nut and chec...

Страница 39: ...xtraction setup must be checked before the machine is put into operation for the first time Check for obvious defects on a daily basis and the efficiency on a monthly basis The dust extraction hose mu...

Страница 40: ...40 Adjustments and tool changes 2 Fix the extraction hose to the guide on the machine head using a cable tie or similar...

Страница 41: ...e not put in their correct place or put away could cause accidents Ensure that all safety devices have been installed properly Adjustments to the machine or changing the tools may only be done once th...

Страница 42: ...Keep tools for handling short and narrow workpieces close at hand e g Push grip clamping jigs We recommend using a removable feed mechanism for the processing of larger workpieces against the fence or...

Страница 43: ...achine table have a negative influ ence on the end result Clean the machine table before loading the workpiece 10 3 1 Warm up HF spindle Warm up the HF spindle before use if ambient temperature is bel...

Страница 44: ...diameter of the tool influence the working accuracy that is achievable The tools differ greatly from manufacturer to manufacturer Tip Use sharp tools High accuracy can only be achieved with sharp tool...

Страница 45: ...Components and tools that are loose or not put in their correct place may cause accidents The working area must be adequately lit Ensure that there is sufficient space to work around the machine Whils...

Страница 46: ...ions It is recommended that maintenance technicians keep a record of mainte nance interventions 11 2 Maintenance schedule NOTICE Lack of maintenance contamination Damage to the machine reduced working...

Страница 47: ...HNC 47 82 47 Maintenance Y axis 1 Fig 22 Screws for the side cover 1 Screws for the side cover...

Страница 48: ...clamping screw both sides of the portal 4 Remove the cover Trapezoidal spindle is freely accessible 5 Clean the trapezoidal spindle and nuts with a lint free cloth Remove excess grease 6 Apply Shell G...

Страница 49: ...n the direction of the machine head 1 Fig 25 Lubrication of the X axis 1 Trapezoidal spindle 1 Carry out reference run 2 Switch off the machine at the main switch disconnect the power supply 3 Tilt th...

Страница 50: ...dle and nuts with a lint free cloth Remove excess grease 5 Apply Shell Gadus S3 V220 C2 evenly to the entire trapezoidal spindle with a brush 6 Switch machine on 7 Move several times over the entire l...

Страница 51: ...HNC 47 82 51 Maintenance Z axis 1 2 3 4 Fig 26 Remove the Z axis cover 1 Spindle holder 2 Remove the cover screws 3 Cable guide 4 Z axis cover...

Страница 52: ...e main switch disconnect the power supply 3 Remove the router motor and extraction 4 Unscrew the spindle holder 5 Loosen both cover screws 6 Loosen both cable guides which are on top of the machine he...

Страница 53: ...rapezoidal spindle and nuts with a lint free cloth Remove excess grease 3 Clean and degrease trapezoidal spindles with parts cleaner INNOTEC ULTRA CLEAN Art Nr 121 04 0155 9999 UCL also suitable for p...

Страница 54: ...2 Remove the Z axis cover See 11 3 Grease trapezoidal spindles Z axis 3 Loosen the 4 motor fixing screws do not remove them Support the oppo site side 4 Remove the old belt and dispose of correctly 5...

Страница 55: ...HNC 47 82 55 Maintenance Y axis 1 Fig 29 Screws for the side cover 1 Screws for the side cover...

Страница 56: ...2 Remove the side cover screws both sides of the portal 3 Unscrew the portal cover on both sides 4 Remove the cover 5 Loosen the 4 motor fixing screws do not remove them Support the oppo site side 6...

Страница 57: ...HNC 47 82 57 Maintenance X axis 1 3 2 Fig 31 Underside of the HNC 1 Remove the cover screws 2 Wheels 3 Belt tensioner 1 Fig 32 Remove the front and rear cover 1 Cover screws...

Страница 58: ...and rear side of the machine Loosen the screws for the side covers X axis on page 57 and remove them 6 Remove the old belt and dispose of correctly 7 Place a new belt over the outer wheels and insert...

Страница 59: ...y by activating the emer gency stop Also disconnect the machine from the mains and ensure it can not be switched on again Inform those responsible for machine faults immediately Type and extent of fau...

Страница 60: ...ng The drive belt is broken Replace the drive belt Axes movement incorrect Dimensional deviations Belt tension is too high or too low Check and set belt tension Do not carry out reference run Carry ou...

Страница 61: ...be easily sepa rated Furthermore this material is easy to dispose of and does not constitute a burden on the environment or the safety of personnel Please observe the interna tional regulations and t...

Страница 62: ......

Страница 63: ...Felder KG KR Felder Stra e 1 6060 Hall in Tirol 43 0 5223 5850 0 info felder group com www felder group com...

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