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FUZ2 -A/-B/-C/-CX/-G/-L

Assembly instructions

TST

FEIG ELECTRONIC GmbH

Page 82 of 96

TST_FUZ2-A-B-C-CX-G-L_Montageanleitung_EN_22.docx

No.

Description

Possible reason for error

F.440

Overcurrent in DC-bus Limit 1

• Boost not adjusted
• Motor incorrectly dimensioned for door
• Door sticks

F.510

Motor / DC-bus overcurrent
Limit 2

• Wrong motor data set (P.100 – P.103)
• Non-adjusted voltage increase / boost set (P.140 or P.145)
• Motor not properly dimensioned for door
• Door sticks

F.511

No DC supply

• The DC voltage can not given to the motor (overcurrent error, IGBT error F.519, 24 V error or over temperature)
• The emergency stop is activated

F.512

Offset motor current / link
current incorrect

• Hardware faulty

F.515

Motor protection function
detected overcurrent

• Incorrect motor curve (motor rated current) set (P.101)
• Too much boost (P.140 or P.145)
• Motor incorrectly dimensioned

F.519

IGBT driver chip detected
overcurrent

• Short circuit or ground fault on motor terminals
• Extremely incorrect rated nominal motor frequency set (P.100)
• Extremely high voltage / too much boost (P.140 or P.145)
• Motor incorrectly dimensioned
• Motor winding defective
• Brief interruption of the emergency stop circuit.

F.520

Overvoltage in DC-bus Limit 2

• Brake chopper interference / defective / missing
• Incoming mains voltage much to high
• Motor is generating excessive voltage - brake chopper cannot dissipate the re-generated energy

F.521

Low voltage in DC-bus

• Input voltage supply too low, usually at load
• Load too great / final stage or brake chopper fault

F.524

ext. 24 V supply missing or too
low

• Overload but no short circuit
• When 24V is shorted the controller voltage does not ramp up and glow lamp V306 comes on.

F.525

Overvoltage at the incoming
mains supply

• The incoming mains supply for the Controller is to high
• The incoming mains supply fluctuates very extremly

F.530

Heatsink temperature outside of
working range Limit 2

• Too high load on the power amplifiers or the brake chopper
• Clock frequency of the power amplifier too high (Parameter P.160)
• Surrounding temperature too low for operation of the controller

F.535

Housing temperature high

• The temperature inside the controller housing is to high

F.540

Overcurrent in DC-bus Limit 2

• Boost not adjusted
• Motor incorrectly dimensioned for door
• Door sticks

F.601

Bad light curtain reception
quality

Reception quality is too bad during start up of the light curtain

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Содержание TST FUZ2

Страница 1: ...E S CURIT Les instructions de la page 2 de cette notice de montage doivent tre observ es strictement NL LET OP BELANGRIJKE VEILIGHEIDSINSTRUCTIES Volg de instructies op pagina 2 van deze montagehandle...

Страница 2: ...Mot de passe feig NL LET OP BELANGRIJKE VEILIGHEIDSINSTRUCTIES Voor de veiligheid van personen is het belangrijk om deze aanwijzingen op te volgen Deze aanwijzingen dienen bewaard te worden Deze monta...

Страница 3: ...TST Assembly instructions FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 3 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 1 2 3 Download feig...

Страница 4: ...ller functions and provides no warranty of properties Additional functions and descriptions for individual door functions as well as more precise specifications for the controller and hazard warnings...

Страница 5: ...GPR GKBGH L LP LGH LPR LKBGH LKBGH_OP The abbreviations used in these operating instructions e g A C refer to the variants of the door controller Information on the operating instructions This functi...

Страница 6: ...15 4 1 Version without housing 16 4 1 1 Dimensions of the drillings in the mounting frame 17 4 1 2 Required free space in plastic and steel enclosure 18 4 1 3 Mounting the control electronics with mou...

Страница 7: ...TST PD 46 6 7 3 Absolute encoder DES 47 6 7 4 Mechanical limit switches 48 6 8 Photo eye 49 6 9 External triggering devices 49 6 10 Traffic light connection 50 6 11 Overview of outputs 51 6 12 Overvi...

Страница 8: ...curtain TST LGB 68 10 4 New request for teach in of the end positions 70 10 5 Boost increase in performance for low speeds 70 11 Movement optimisation for the door 71 11 1 Opening of the door 71 11 2...

Страница 9: ...hoto eyes light curtains etc Evaluation of control circuits at the door e g pull switch radio inductive loops etc Evaluation of emergency stop control circuits Electronically protected 24V low voltage...

Страница 10: ...tions accident prevention regulations and the applicable regulations for industrial doors EN12453 EN12978 and machine safety EN ISO 13849 EN 62061 1 2 Incorrect use Incorrect use includes all use of t...

Страница 11: ...tion task Operating company The operating company is in possession of the controller and is responsible for ensuring its intended use It is to ensure that all persons performing tasks on the controlle...

Страница 12: ...rer The manufacturer is involved in the design and production of a partly completed machine and accepts responsibility for conformity of the machine part with the directive Design Production Disposal...

Страница 13: ...the overall documentation or as part of the operating instructions of the door Any installation commissioning and maintenance work must only be performed by qualified specialists In particular the fol...

Страница 14: ...nsmitter is supplied with 24 V via a test output In a test case the output is switched off so that the transmitter is voltage free The receiver now switches the input The controller checks whether the...

Страница 15: ...cept when the supply voltage can be cut all poles by an installed main switch The main switch and the CEE plug must be within easy reach A not rotating motor is no indication of the galvanic isolation...

Страница 16: ...he attached expansion cards To do this consider the space required between the board set and the housing wall The following accessories are included with the board variants Two safety clips for transp...

Страница 17: ...1 Dimensions of the drillings in the mounting frame Table 1 Drill hole dimensions of the mounting frame Pos Measurement Description a 185 6 mm Total width b 36 0 mm Height mounting hole bottom c 181 2...

Страница 18: ...space in plastic and steel enclosure The dimensions for the internal distances include all expansion boards Table 2 Minimum distances to housing walls Pos Steel housing Plastic housing Description a 1...

Страница 19: ...TST Assembly instructions FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 19 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx Figure 3 Side view c d b...

Страница 20: ...NIC GmbH Page 20 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 4 1 3 Mounting the control electronics with mounting holes Before mounting the circuit board with the mounting holes the quick...

Страница 21: ...nt 1 small housing This type of housing is used for controller types TST FUZ2 A TST FUZ2 B and CX The expansion card TST RFUxK can be used in this housing only in combination with controller type TST...

Страница 22: ...not sufficient for example in barrier housings an additional heat sink must be inserted between the controller housing and the additional housing to dissipate heat to the outside This additional heat...

Страница 23: ...FEIG ELECTRONIC GmbH Page 23 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx The additional heat sink must be bolted to the housing and then controller can be installed Figure 8 Drilling layo...

Страница 24: ...leitung_EN_22 docx The following images show the installation of the heat sink with the controller Step 1 install additional heat sink Use the following screws Use countersunk screw M4 DIN 965 Step 2...

Страница 25: ...A B C CX G L_Montageanleitung_EN_22 docx 5 3 Housing variant 2 large housing This type of housing is used for controller types TST FUZ2 CGH TST FUZ2 B and LGH Figure 9 Installation in large housing 4...

Страница 26: ...96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 5 4 Variants in steel or stainless steel housings Steel and stainless steel housing variants are also available The housing has the following dime...

Страница 27: ...TST Assembly instructions FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 27 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 5 4 2 400 x 600 mm 400 355 600 640 T 200 Figure 12 400 x 600 housing...

Страница 28: ...FUZ2 A B C CX G L Assembly instructions TST FEIG ELECTRONIC GmbH Page 28 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 5 4 3 600 x 600 mm 600 555 640 600 T 200 Figure 13 600 x 600 housing...

Страница 29: ...Assembly instructions FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 29 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 5 5 Hygiene housing variant 420 390 549 350 T 227 444 Figure 14 Hygiene hou...

Страница 30: ...re exemplary Other housing variants may differ Fig 1 Board variant on the mounting adapter Position Description A Safety clips for transport B Mounting adapter for the board variant C Slider for fixin...

Страница 31: ...ssembly instructions FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 31 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx Remove safety clips A from mounting adapter B Unlock slider C on the boad va...

Страница 32: ...ELECTRONIC GmbH Page 32 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx Insert the board variant into the mounting adapter B Insert the top side first into the retaining brackets and then pre...

Страница 33: ...FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 33 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx Press safety clips A under the sliders C Then press them into the holder of mounting adapter B u...

Страница 34: ...pointed objects to operate the keys The keypad is only designed to be operated by human fingers If the potential free contacts of the output relays or other terminals are supplied by an external volta...

Страница 35: ...5 1 5 0 5 screw terminals catch 5 mm 2 5 1 5 0 5 plug in terminals catch 5 mm 1 5 1 0 0 4 plug in terminals catch 3 5 mm 1 5 1 0 0 25 Check the electrical connection again before starting the controll...

Страница 36: ...ons FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 36 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 6 2 Power supply voltage with main switch L N X13 Fuse 16A K Typ N N L PE PE L Figure 16 Conn...

Страница 37: ...shielding of the motor cable to the EMC bracket for steel housings Connect the shielding of the motor cable to the PE terminal For steel housings also make direct contact between the shielding and th...

Страница 38: ...ble to the door controller around the complete motor cable The black split ferrite is not included in the scope of delivery Use a shielded motor cable in order to guarantee error free operation of the...

Страница 39: ...connected when the door controller is switched on it will be recognized automatically If no safety edge is connected automatic closing of the door is not possible Use of additional types of safety ed...

Страница 40: ...4 2 Electrical resistance safety edge 45 44 43 42 41 Spiral cable Junction box 8K2 43 44 41 42 Slack rope switch optional slip door switch brown white Outside white Inside brown Jumper J 800 is locat...

Страница 41: ...es can be connected for example Dynamical optical system Electrical safety edge with 1 2 k or 8 2 k terminating resistor Digital input Use of additional types of safety edges is possible Please contac...

Страница 42: ...3 62 61 brown white Jumper J 801 is located to the left and behind terminal 51 52 J801 1 2 8 2K 1 2K 4 digital Parameter P 5A2 3 3 2 1 Figure 21 Connection of an electrical resistance safety edge 6 5...

Страница 43: ...mits the automatic teach in of the end position CLOSED Optionally the TST LGB can assume other functions In these cases additional safety devices must be attached to the door 6 6 1 Installation of the...

Страница 44: ...24 V 45 12 V 44 GND 43 Safety edge 42 E stop 1 41 E tstop 1 36 GND 35 Channel B 34 Channel A 33 12 V 32 E stop 2 31 E stop 2 Pin 1 brown Pin 2 white Pin 3 blue Pin 4 black Pin 1 white Pin 2 brown Pin...

Страница 45: ...13849 1 6 7 1 Absolute encoder TST PE or TST PE FSB with WICAB system Absolute encoder TST PE is a single turn encoder The driving shaft must not execute more than a single revolution over the entire...

Страница 46: ...g door shaft The driving shaft may execute more than a single revolution This encoder may also be equipped with the WICAB radio system to transfer the status of the safety edge without a spiral cable...

Страница 47: ...f use Please also observe the information in chapter 3 Safety functions in accordance with EN 12453 2017 on page 14 Wire 1 Emergency stop Wire 3 GND Wire 6 12 VDC Wire 2 Channel B 31 Terminal 31 Termi...

Страница 48: ...ncy limit switch OPEN Crank switch Emergency stop circuit 86 24 V 85 Input 7 pre limit switch door close 84 GND 83 24 V 82 Input 6 pre limit switch door open 81 GND 66 65 64 Input 9 limit switch door...

Страница 49: ...TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 6 8 Photo eye GND 24V 71 72 73 74 75 76 Input 5 Receiver photo eye Figure 29 Phot eye connection 6 9 External triggering devices 24V OPEN STOP CLOSE C...

Страница 50: ...tion Flashing red traffic light flashing during gate travel and during clearance time P 701 1253 Constant green traffic light relay active in position Gate OPEN P 702 1210 L L N N 10 1112 20 2122 Jump...

Страница 51: ...itung_EN_22 docx 6 11 Overview of outputs K1 Com K1 NO K1 NC Door is OPEN K2 Com K2 NO K2 NC Door is CLOSE L N L N N L CEE plug 3 poles blue PE N L Fuse 16A K Type M 3 T1 T2 T3 U V W PE PE 10 1112 20...

Страница 52: ...lose time 64 Input 9 Deactivating intermediate stop 63 GND 62 24 V 61 Input 8 Locking endposition CLOSE 54 Input 3 CLOSE 53 Input 2 STOP 52 Input 1 OPEN 51 24 V 45 12 V 44 GND 43 Safety edge Safety ed...

Страница 53: ...ung_EN_22 docx 7 Optional plug in and expansion cards Several slots are available to expand the operation of the controller with optional plug in and expansion cards 7 1 Wireless receiver TST SFFE Fig...

Страница 54: ...detector TST SUVEK The Induction loop monitor is available in the variants TST SUVEK 1 and TST SUVEK 2 Depending on the type 1 or 2 loops may be monitored Figure 35 Detector card To activate the slot...

Страница 55: ...an evaluate up to 4 inductive loops Table 3 Pin assignment VEK MNST1 2 3 4 Induction loop detector VEK MNST1 VEK MNST2 VEK MNST3 VEK MNST4 Loop channel 1 2 3 4 Connection X3 Pin 1 1 1 2 2 1 2 2 Connec...

Страница 56: ...monitor is available in the variants TST SURA 1 and TST SURA 6 Depending on the type 1 or 6 safety edge may be monitored Figure 37 Safety edge monitor To activate the slot for the safety edge monitor...

Страница 57: ...ts and 6 relay outputs and one digital output with freely programmable operation In addition a 2 channel inductive loop detector and an annual timer switch as well as an additional RS 485 interface ar...

Страница 58: ...docx 7 6 Interface card TST RFUxFCOM Optionally the interface card TST RFUxFCOM provides an RS 485 and a CAN interface This allows connections to partner controller or to an external TST RFUxK board...

Страница 59: ...SRA Auxiliary relay TST SRA can optionally be attached to the base M2a of the slot for the wireless module providing a potential free changeover contact The function of the associated output 2A may b...

Страница 60: ...gic Controller PLC TST RFUxIO E for the output of power signals e g for oncoming traffic sample control The expansion board RFUxIO B E has 6 additional inputs and up to 6 relay outputs TST RFUxIO E wh...

Страница 61: ...ageanleitung_EN_22 docx 7 9 LCD text display Alternatively controller TST FUZ2 may be expanded by a LCD text display This provides more information at a glance The display must not be enabled via a pa...

Страница 62: ...witch position The service mode is automatically reset after approx 1 hour In order to reach service mode again the controller must be turned off for a short period and then turned on again or a reset...

Страница 63: ...ort 999 0002 P 999 1 By briefly pressing the STOP key on the membrane keypad the cursor moves to the right to the stored value the parameter is opened or the preset value is displayed P Offenhalt1 010...

Страница 64: ...operating instructions to set parameters Positioning system P 205 The limit switch system in use must be set using Parameter P 205 P 205 0000 Mechanical limit switches Version 1 Figure 28 Connecting c...

Страница 65: ...nleitung_EN_22 docx U1 V1 W1 W2 U2 V2 L1 L2 L3 U1 V1 W1 W2 U2 V2 L1 L2 L3 Star wiring Delta wiring Figure 45 Star Delta wiring The automatic query of basic data can be interrupted by pressing the OPEN...

Страница 66: ...d swap the 2 motor connections If the door does not move the motor lacks power With the aid of the boost performance increase at low speeds the motor can be supplied with an increase in power refer to...

Страница 67: ...rom the opened position If the door does not move the motor lacks power With the aid of the boost performance increase at low speeds the motor can be supplied with an increase in power see Chapter 10...

Страница 68: ...s I615 LL angef SYE o If the door moves in the wrong direction wrong motor rotary field change parameter P 130 from 1 to 0 change direction of rotation If the door does not move the motor lacks power...

Страница 69: ...has count down and moves up and down by itself until the correction drive has finished The Display shows the following messages Tor schlie t I 515 Korr Fahrt I 515 Offenhalt xxs I 515 Korrekt Fahrt I...

Страница 70: ...rent error F 510 F 410 In this case the boost must be reduced If the boost is low or 0 and the motor still does not have sufficient force to move the door the boost must be increased Due to the large...

Страница 71: ...N P 230 Pre limit switch OPEN P 232 Opening Limit switch CLOSE Creep speed F2 P 320 Max opening travel speed F1 P 310 Start ramp r1 P 311 P 312 Brake ramp r2 P 321 P 322 Figure 46 Opening using freque...

Страница 72: ...Creep spead F6 P 360 Max travel speed F5 P 350 Figure 47 Closing using the frequency converter The frequency converter starts door movement with start ramp r5 It accelerates from 0 Hz to the max trave...

Страница 73: ...of the automatic limit switch correction If these ramps are adjusted manually P 216 must be set to less than 2 11 4 Ramp configuration The ramps are used by the door controller to change speed i e to...

Страница 74: ...circuit F 020 Run time exceeded during opening closing or deadman Current motor run time has exceeded set maximum run time P 410 Opening P 415 Closing P 419 Deadman move door may be sticking or is blo...

Страница 75: ...ired F 090 Controller not parameterized The min necessary basic parameters for the controller have not yet been set Activate DIP switch and put in the asked parameters F 101 Message from sensor actor...

Страница 76: ...ation profile A 480 F 10A A sensor actuator component was not detected or is not present It was detected that only one component of a sensor actuator is present on the CAN bus e g for a light curtain...

Страница 77: ...te suitable software F 125 TST LGD 1 Overvoltage or undervoltage at TST LGC transmitter or receiver Incorrect cabling Power supply unit Overloaded Acknowledgement necessary F 126 Restart TST LGD 1 TST...

Страница 78: ...pdate failed If the error occurs at 0 the update file might be incompatible to the MWD BPC If the error occurs during the transfer of the update perform the update again if it occurs several times rep...

Страница 79: ...upted from emergency stop input 2 F 320 Obstacle during opening During opening an obstacle has recognized F 325 Obstacle during closing During closing an obstacle has recognized F 360 Short circuit de...

Страница 80: ...efective Processing module defective Safety edge defective F 379 Safety edge detection defective coding pin or parameter setting No module plugged in but was reported as present by a parameter The con...

Страница 81: ...pansion board RFUxK F with the software version from V1 11 can be operated in parallel with other expansion boards on a CAN bus F 40A Software Exception Internal error detected F 40B Communication err...

Страница 82: ...sioned Motor winding defective Brief interruption of the emergency stop circuit F 520 Overvoltage in DC bus Limit 2 Brake chopper interference defective missing Incoming mains voltage much to high Mot...

Страница 83: ...fective dark test fail DA converter defective exchange hardware F 616 Internel error Light curtain Receiver Internal receiver error RAM test fail ROM test fail Program run error Sync error Addressing...

Страница 84: ...fective Defective hardware or electrically noisy environment Use a shielded control cable Install a RC element 100 100nF at the brake F 760 Position outside of window Position encoder drive defective...

Страница 85: ...to the input does not work correct The stationary unit is defective F 80C Wrong Test of input C of the stationary unit TST FSx Input C of the stationary unit was tested wrong The device which is conne...

Страница 86: ...s during door drive for a short time F 852 Communication error between TST FSx and controller This error occurs when the controller looses RS485 communication for min 1 second with the stationary unit...

Страница 87: ...rect Hardware defect F 922 Emergency stop chain not complete Not all emergency STOP inputs are jumpered separately although the entire emergency stop chain is jumpered Redundant check of the emergency...

Страница 88: ...faulty Because of this no emergency opening testing can be done F 966 Hardware unknown A wrong software was programmed to the controller The programmed software does not recognize the hardware version...

Страница 89: ...2 I 320 Obstacle during opening I 325 Obstacle during closing I 360 Disturbed N C safety edge I 363 Disturbed N O safety edge I 380 Faulty 2nd internal N C safety bar I 383 Faulty 2nd internal N O saf...

Страница 90: ...ot available Deadman speed is maintained until the actual position becomes available again I 856 The internal safety edge is tripped because of an WiCab radio problem The radio connection interrupts d...

Страница 91: ...et time for the virtual key switch Status messages during calibration E i E c calibration of the lower limit position requested in deadman travel E i E o calibration of the lower limit position reques...

Страница 92: ...t 3F Safety emergency stop chain E 201 Internal emergency STOP mushroom buttom triggered E 211 External emergency stop 1 triggered E 212 External emergency stop 2 triggered Safety edge in general E 36...

Страница 93: ...TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx WiCab Inputs E F01 Input 1 of mobile unit E F02 Input 2 of mobile unit E F03 Input 3 of mobile unit E F04 Input 4 of mobile unit E F0A Input A of sta...

Страница 94: ...l power supply depending on network Terminal L1 According to supply voltage to terminal L secured on the circuit board F200 4AT Control voltage external supply 2 24 VDC regulated 10 at nominal voltage...

Страница 95: ...at 40 C 10 duty cycle at 40 C Drive output Controller variants CX CXGH Controller variant CXS for drives up to 1 2 kW at 230 V Constant motor current at 100 duty cycle and 40 C surrounding temperatur...

Страница 96: ...closed cable glands IP65 In plastic steel and stainless steel housings with closed cable glands Tighten the screw on the frame near the motor connection Board variants meet IP 00 Weight approx 5 kg pl...

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