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17

MODEL F80A

START UP PROCEDURES

This furnace is equipped with a hot surface ignition (HSI) device.
Each time that the room thermostat calls for heat, the HSI lights
the main burners directly. See the lighting instructions on the
furnace.

TO START THE FURNACE:

1.  Remove the burner compartment access door.

2.

Shut off the electrical power to the furnace and set the
room thermostat to its lowest setting.

3.  Ensure that the ignition system control switch on the White-

Rodgers 36G22 gas valve is in the “ON” position.

4.  Replace the burner compartment access door.

5.  Restore electrical power to the furnace.

6.  Set the room thermostat to a point above room

temperature to light the furnace.

7.  After the burners are lit, set the room thermostat to the

desired temperature.

TO SHUT DOWN THE FURNACE:

1.  Set the room thermostat to its lowest setting.

2.  Remove the burner compartment access door.

3.  The ignition system control switch on the White-Rodgers

36G22 gas valve may be switched to the “OFF” position.

4.  The furnace appliance shutoff valve may be closed if

desired.

WARNING

SHOULD OVER HEATING OCCUR, OR THE GAS BURNERS FAIL
TO SHUT OFF, CLOSE THE MANUAL GAS VALVE FOR THE
FURNACE BEFORE SHUTTING OFF THE ELECTRICAL POWER
TO THE FURNACE. FAILURE TO DO SO CAN CAUSE AN
EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.

Sequence if the furnace does not light up or
detect flame: 

1.   See steps 1 through 5 for initial operation. 

2.   If pressure switch contacts are closed; and have failed

to open since the last cycle, all subsequent steps will
fail to occur.  

3.  If the burners fail to light, or if the flame is not sensed,

the gas valve closes, and, providing that there have
been less than 5 trials for ignition, sequence returns to
sequence of operation Step 4. If this was the 5th trial
for ignition, the ignition system goes into a 60 minute
lockout condition, and then reattempts the sequence
at Step 4. 

In addition, if during the burner firing, the flame signal
is lost, the gas valve will close and the ignition
sequence will begin again at Step 4 above. If the flame
sensing signal is lost more than 5 times during a
furnace cycle, the gas valve will close, and the ignition
sequence goes into a 5 second postpurge; the induced
blower stops.  The ignition system goes into a 60
minute lockout condition then reattempts the
sequence at Step 4 above. 

The 60 minute lockout sequence will repeat itself
indefinitely. Lowering the room thermostat setting
below room temperature for approximately 10
seconds, or shutting off the electrical supply to the
furnace for approximately 10 seconds may interrupt
the 60 minute lockout. 

4.   Furnace continues to run in this state until the room

thermostat heating contacts open in response to raised
room temperature. 

5.   With the thermostat heating contacts open, the burner

flames extinguish immediately, the induced blower
stops after a 5 second postpurge period. Pressure
switch contacts open. 

6.   The circulating fan continues to run until timed out in

60 to 180 seconds, depending on the 50A55-250
Integrated Furnace Control dipswitch settings. 

Additional information is available in the Troubleshooting
section that starts on page 22 of this manual.  

SEQUENCE OF OPERATION

White-Rodgers 36G22 Gas Valve & 
White-Rodgers 50A55-250 Integrated Furnace Control 

1.  Room temperature drops causing the room thermostat

heating contacts to close. 

2.   The induced blower begins a prepurge cycle of 15 seconds. 

3.   The pressure switch contacts close. 

4.   After the prepurge period, the hot surface igniter heats up;

10 seconds on a first try, maximum 14 seconds on a
subsequent retry. 

5.   The gas valve opens for a 7 second trial for ignition.  The

gas burners light, the igniter shuts off. (See next section for
sequence of operation in the event of a flame failure). 

6.   The circulating fan begins 30 seconds after flame is sensed.

7.  Furnace continues to run in this state until the room

thermostat heating contacts open in response to raised
room temperature. 

8.  With the thermostat heating contacts open, the burner

flames extinguish immediately, the induced blower stops
after a 5 second postpurge period. The pressure switch
contacts open. 

9.   The circulating fan continues to run until timed out in 60 to

180 seconds, depending on the 50A55-250 Dip Switch
settings. 

Содержание F80A

Страница 1: ...DIMENSIONS 5 DUCTWORK 6 DETERMING COMBUSTION AIR 7 FURNACE VENTING 8 GAS SUPPLY 12 CONVERSIONS 13 HIGH ALTITUDE AIRFLOW SPECIFICATION TABLES 14 ELECTRICAL SPECIFICATIONS 15 START UP PROCEDURES SEQUEN...

Страница 2: ...ated by the furnace to areas outside the space containing the furnace the return air shall also be handled by duct s sealed to the furnace casing and terminating outside the space containing the furna...

Страница 3: ...sociation 1515 Wilson Boulevard Arlington VA 22209 703 841 8400 National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 9101 617 770 3000 Canadian Gas Association Suite 1 243 Consumer...

Страница 4: ...em An undersized return air system will prevent sufficient quantities of air from reaching the supply air system properly sized or otherwise and will consequently reduce the service life of the furnac...

Страница 5: ...pports so as not to interfere with accessing the burner and blower compartments The opening in the floor must provide adequate clearances to the combustible material According to the Clearances to Com...

Страница 6: ...E AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS PLACEMENT OF COMBUSTIBLE MATERIALS ON AGAINST OR AROUND THE...

Страница 7: ...UCING DEVICE SUCH AS A FIREPLACE INSERT STOVE ETC DOING SO MAY RESULT IN FIRE CARBON MONOXIDE POISONING EXPLOSION PERSONAL INJURY LOSS OF LIFE OR PROPERTY DAMAGE CAUTION DO NOT USE THE REAR PANEL AS A...

Страница 8: ...gs one within 12 inches of the ceiling and the other within 12 inches of the floor The air openings must be sized based on whether the combustion and ventilation air is being taken from indoors or out...

Страница 9: ...NFPA 54 National Fuel Gas Code in the United States or B149 Natural Gas and Propane Installation Code in Canada and within the requirements of the codes of the local authority having jurisdiction Refe...

Страница 10: ...h joint to prevent sagging Horizontal segments must slope upward from the furnace to vent or chimney with a minimum 1 4 inch per foot When the vent tables from ANSI 223 1 NFPA 54 or B149 permit more t...

Страница 11: ...connector segments together with a minimum of three sheet metal screws per joint Secure the vent connector to the furnace collar with a minimum of three sheet metal screws Type B vent connectors do n...

Страница 12: ...EDICATED VENTING Figure 7 below shows a good method to permit dedicated venting making use of B Vent within a masonry chimney When using this method provide support for the B Vent IMPORTANT maintain a...

Страница 13: ...there is no blockage restriction leakage corrosion collapsed materials such as fallen bricks or any other deficiency that could lead to an unsafe condition 3 Insofar as practical duplicate winter oper...

Страница 14: ...ntity of dish detergent with water and daubing it onto the gas piping and connections PURGING GAS LINES NATURAL TO L P GAS This series furnace is manufactured as a natural gas sea level appliance It m...

Страница 15: ...5 mm 1 20 mm 135 2000 4500 121 500 97 200 1 90 mm 1 15 mm 0 2000 135 000 108 000 1 95 mm 1 20 mm 2000 3000 118 800 95 040 1 83 mm 1 13 mm 3000 4000 113 400 90 720 1 79 mm 1 10 mm 4000 5000 108 000 86...

Страница 16: ...ce requires a dedicated overcurrent device either a circuit breaker or a Type D time delay fuse It is permissible to connect furnace accessories such as humidifier transformers condensate pumps and el...

Страница 17: ...to the right hand side The junction box contains a BLACK wire to be connected with L1 hot a WHITE wire to be connected with L2 the Neutral and a GREEN wire to be connected to the ground Use good qual...

Страница 18: ...gin again at Step 4 above If the flame sensing signal is lost more than 5 times during a furnace cycle the gas valve will close and the ignition sequence goes into a 5 second postpurge the induced blo...

Страница 19: ...and the air filter or filters are in place determine if the airflow is correct 1 Insert a duct thermometer in the supply air duct The thermometer should be placed as close as practical to the furnace...

Страница 20: ...ower assembly to slide into blower rails Push blower assembly towards back of furnace ensuring blower assembly is correctly placed in blower rails Insert blower shroud on the front of the blower housi...

Страница 21: ...ture and drapes so that the supply air registers and return air grilles are unobstructed 5 If you have a perimeter duct system ideally the warm air should bathe the cold exterior walls Avoid the use o...

Страница 22: ...ft blue and not impinging on the heat exchanger CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Always verify proper ope...

Страница 23: ...TRIAL FOR IGNITION CIRCULATING AIR FAN ON AFTER DELAY FLAME SENSE LOST MAIN VALVE CLOSES THERMOSTAT CALL FOR HEAT ENDS MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN...

Страница 24: ...23 MODEL F80A 50V51 250...

Страница 25: ...ne voltage to L1terminal of must be 120 volts with reference to furnace chassis 2 Furnace must be reliably connected to earth ground 3 Induced blower moving main burner flame away from the flame senso...

Страница 26: ...25 MODEL F80A R R 3 FACTORY SETTING...

Страница 27: ...O IF YOU SMELL GAS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING LEAVE THE BUILDING IMMEDIATELY IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A P...

Страница 28: ...nside air from outdoors from an attic or crawl space If renovations are done be sure that air supply openings are not inadvertently covered over with insulation vapor barrier or similar construction m...

Страница 29: ...the next step 8 Gas valve Ensure that the Gas Valve Control is in the ON position see Figure 3 at right 9 Replace the burner access door ensuring that it is properly in place 10 Restore the electric...

Страница 30: ...the furnace All ductwork should be secured to the furnace and all ductwork should be solidly supported throughout the heating system The furnace should be well supported on a level floor or by the me...

Страница 31: ...operation points 5 and 9 will be ignored CAUTION THE FURNACE SHOULD BE OPERATED WITH ALL PANELS IN PLACE NEVER OPERATE THE FURNACE WITH THE BLOWER DOOR REMOVED EXCEPT FOR SERVICE PURPOSES WARNING ALWA...

Страница 32: ...o Warm Air Furnace products Illustrations cover the general appearance of the units at the time of publication and the manufacturer reserves the right to make changes in design and construction at any...

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