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CPC505

C P C 5 0 5 U s e r M a n u a l

4.2 CPC505 installation procedure

The following procedure applies to installing the CPC505 into the system. The removal procedure

is given in other chapters.

To install the board into the system, follow the below procedure:

1. Make sure that the safety requirements listed in paragraph 4.1 are met.

Warning!

Failure to follow the below instructions may cause damages to the device and lead to system

malfunctions.

2. Information on installing peripherals and I/O devices is provided in the appropriate

subparagraphs of this chapter. Installation of the MIC1901 on the CPC505 is described in

subparagraph B.9.3.

Warning!

All other operations should be performed carefully in order not to damage the CPC505 or any of

the other boards in the system.

3. Perform the following steps to install the CPC505:

1. Make sure that the power to the system is turned off.

Warning!

When performing the following operation,

do not apply force

while inserting the CPC505 into the

backplane connector. Use the handles on the front panel to insert the module into the connector.

2. Carefully place the module in the desired slot by sliding it along the guide rails until it

touches the backplane connector.

3. Using the two front panel handles, slide the CPC505 into the backplane connector. The

module is inserted all the way in until the handles are snapped into place.

4. Secure the two retaining screws on the front panel.

5. Connect any required external interface cables to the module.

6. Ensure that both the module and all connected cables are securely fastened.

Содержание CPC505

Страница 1: ...CPC505 6U Compact PCI CPU Module User Manual Rev 001 November 2022...

Страница 2: ...of Changes Board Index Date of Issue 001 Initial version CPC505 November 2022 Contact Information Fastwel Co Ltd Fastwel Corporation US Address 108 Profsoyuznaya st Moscow 117437 Russian Federation 61...

Страница 3: ...SPI LEDs GPIO controller 38 3 5 Devices on the local SMBus 40 3 6 Battery 40 3 7 SATA SSD 40 4 Installation 41 4 1 Safety requirements 41 4 2 CPC505 installation procedure 42 4 3 Board removal proced...

Страница 4: ...ctor 32 Table 3 12 Assignment of the pins of XS16 J2 system connector of 64 bit CompactPCI bus 33 Table 3 13 Assignment of XS11 J3 connector pins of the CPC505 34 Table 3 14 Assignment of the XS8 J4 c...

Страница 5: ...re B 6 Schematic representation of the CPC505 with the MIC1901 installed 81 Figure B 7 View of the CPC505 front panel with the MIC1901 module installed 82 Figure B 8 Designation of fixing positions on...

Страница 6: ...quences as well as liability arising from the use or application of any diagram product or example given in this document Fastwel Group reserves the right to change and improve both this document and...

Страница 7: ...This sign and inscription warns of the dangers associated with touching hot surfaces of the product Caution Electric Shock This symbol warns about danger of electrical shock 60 V when touching produc...

Страница 8: ...is necessary to follow general safety and operational instructions below Warning All operations on this device must be carried out by sufficiently skilled personnel only Caution Electric Shock Before...

Страница 9: ...or sponges They may cause a short circuit and result in damage to the board short circuit and cause damage to the battery and the board s conductive circuits General rules for using the device The pro...

Страница 10: ...since the date of purchase For custom made products the warranty period is 60 months from the date of sale unless otherwise specified in the supply agreement The warranty set forth above does not exte...

Страница 11: ...test set of interfaces including PCI Express 3 0 SATA 3 0 USB 3 1 etc The graphics engine integrated into the processor provides the module with great opportunities when working via DisplayPort DVI I...

Страница 12: ...interface 4096x2304 60Hz routed to the front panel DisplayPort interface 4096x2304 60Hz routed to RIO LVDS interface 1920x1200 60Hz routed to RIO Simultaneous operation of three interfaces is possible...

Страница 13: ...connector Support of the PICMG 2 16 standard Intel Ethernet Controller I350 is used 2 x LAN 10 100 1000 2500 Mb ports on i225 controllers Support of rates up to 2 5 Gb sec on 5 cat cable USB ports Sup...

Страница 14: ...LED SATA drives access LED Two software controlled LEDs user LEDs Software compatibility Linux Debian 10 Astra Linux Special Edition Smolensk release v1 5 v1 6 Microsoft Windows 10 IoT Enterprise 64bi...

Страница 15: ...cores 32 GB DDR4 SDRAM from 40 C to 85 C CPC505 02 CPC505 CPU Module Intel Core i3 9100HL 1 6 GHz 4 x Cores 16 GB DDR4 SDRAM from 40 C to 85 C Note The modules with conformal coating option have a OAT...

Страница 16: ...nex B 2 5 2 Rear I O expansion module RIO587 The RIO587 module expands functionality and I O capabilities of the CPC505 when installed at the rear of the system chassis See Annex A for a description o...

Страница 17: ...F a s t w e l v 0 0 1 Operating systems CPC505 is compatible with the following operating systems Linux Debian 10 Windows 10 2 7 Appearance and arrangement of elements 2 7 1 Block diagram Block diagra...

Страница 18: ...05 C P C 5 0 5 U s e r M a n u a l 18 2 0 2 2 F a s t w e l v 0 0 1 2 7 2 Overall dimensions and arrangement of main components Figure 2 2 Overall dimensions and location of main components of the dev...

Страница 19: ...nterfaces PCI E Gen3 SATA 6Gps USB 2 0 3 1 Implemented in the BGA874 enclosure DDR4 SDRAM The board can be equipped with soldered 36 x DDR4 2666 SDRAM chips with a total capacity of up to 32 GB Operat...

Страница 20: ...of the front panel USB 3 1 The board has 2 x USB 3 1 channels routed to the XMC SATA 3 x interfaces for connecting the drives 1 x interface is routed to the P16 XMC connector 2 x interfaces are routed...

Страница 21: ...routed to the connector IDC2 10 on the printed circuit board LED indication Diagnostic LEDs for startup drive activity and user activity are on the front panel Diagnostic LED allows to distinguish 4...

Страница 22: ...Protocol Standard Additional interfaces 1xSATA 2xUSB LPC HD Audio 2xEthernet 2xUSB 3 0 are routed to the P16 XMC connector 3 2 1 1 XMC interface For XMC expansion module the CPC505 board has XS4 P15...

Страница 23: ...LED NC NC LPC_FRAME 10 GND GND USB_OC45 GND GND DRQ 0 11 MDI_3_1 MDI_3_1 HDA_DOCK_EN NC NC DRQ 1 12 GND GND HDA_DOCK_RST GND GND SERIRQ 13 MDI_3_2 MDI_3_2 HDA_BIT_CLK NC NC PCIRST 14 GND GND HDA_SYNC...

Страница 24: ...P2_17 PME P3_17 AD59 P4_17 PMC_I O P1_18 VCC P2_18 GND P3_18 AD58 P4_18 PMC_I O P1_19 VIO P2_19 AD30 P3_19 AD57 P4_19 PMC_I O P1_20 AD31 P2_20 AD29 P3_20 GND P4_20 PMC_I O P1_21 AD28 P2_21 GND P3_21 V...

Страница 25: ...64 P3_61 NC P4_61 PMC_I O P1_62 VCC P2_62 3 3V P3_62 GND P4_62 PMC_I O P1_63 GND P2_63 GND P3_63 GND P4_63 PMC_I O P1_64 REQ64 P2_64 NC P3_64 NC P4_64 PMC_I O 3 2 2 M 2 interface The XP5 connector loc...

Страница 26: ...re 2 2 Super speed high speed full speed and low speed modes are supported USB 3 0 in super speed mode can transfer data at up to 5 Gbps One USB peripheral device may be connected to each port Use an...

Страница 27: ...endently in order to free up system resources Table 3 6 Assignment of the Gigabit Ethernet connector pins Pin 10Base T 100Base TX 1000Base T 2500Base T I O Signal I O Signal I O Signal 1 O TX O TX I O...

Страница 28: ...LK 7 DDC_DAT 8 VSYNC 9 DATA1 10 DATA1 11 GND 12 NC 13 NC 14 5V 15 GND 16 HP_DETECT 17 DATA0 18 DATA0 19 GND 20 NC 21 NC 22 GND 23 CLOCK 24 CLOCK 25 RED 26 GREEN 27 BLUE 28 HSYNC 29 GND 3 2 3 4 Display...

Страница 29: ...s LED indicators Diagnostic indicator SYS two color green blue to distinguish between 4 board states power off power on BIOS start BIOS completion OS startup Drive activity indicator SA informs about...

Страница 30: ...The module supports a maximum of 7 x CompactPCI devices via a passive backplane for 33 MHz in BUS Master mode 6 devices can be operated The module supports 3 3V and 5V PCI bus levels The module is ful...

Страница 31: ...nnectors from J1 to J5 They are assigned as follows J1 and J2 the 64 bit CompactPCI interface including PCI bus signals bus access organization timing and power J3 ensures Rear I O and PICMG 2 16 inte...

Страница 32: ...8 and XS16 connectors The CPC505 is equipped with two CompactPCI bus connectors with a 2x 2 mm pin pitch XS18 and XS16 Table 3 11 Assignment of pins of the CompactPCI XS18 J1 system connector XS18 Pin...

Страница 33: ...5 GND VIO AD 44 AD 43 GND 10 GND AD 49 AD 48 AD 47 GND AD 46 GND 9 GND AD 52 GND VIO AD 51 AD 50 GND 8 GND AD 56 AD 55 AD 54 GND AD 53 GND 7 GND AD 59 GND VIO AD 58 AD 57 GND 6 GND AD 63 AD 62 AD 61 G...

Страница 34: ...NC NC PCIERST NC NC GND 15 ETH2_1 ETH2_1 GND ETH2_3 ETH2_3 GND 16 ETH2_0 ETH2_0 GND ETH2_2 ETH2_2 GND 17 ETH1_1 ETH1_1 GND ETH1_3 ETH1_3 GND 18 ETH1_0 ETH1_0 GND ETH1_2 ETH1_2 GND 19 NC NC WAKE NC NC...

Страница 35: ...GND 5V_IN GND 5 LPC_FRAME GND SUSCLK GND 5V_IN GND 6 DRQ0 GND SIOCLK GND 5V_IN GND 7 DRQ1 GND A20GATE GND 5V_IN GND 8 SERIRQ GND LPCCLK GND 5V_IN GND 9 PCIRST GND RCIN GND 5V_IN GND 10 VI O PMC_IO63 P...

Страница 36: ...tch of 30 52 s By default the watchdog is disabled Below is the formula for calculating the TWD time delay s based on the decimal value in the register Timer Initial Value Register KWD TWD s KWD 106 2...

Страница 37: ...ent Value Register 23 0 Base 0h Bit Name Description 7 0 Timer_Current_Value 7 0 Write Read Bits 7 0 of the counter current value Base 1h Bit Name Description 7 0 Timer_Current_Value 15 8 Write Read B...

Страница 38: ...enabled Control Register Base 7h Bit Name Description 7 2 Reserved 1 CNTE Write Read Counter decrement 1 enabled 0 disabled 0 RSTE Write Read Board reset by timeout 1 reset is enabled 0 reset is disa...

Страница 39: ...to save the BIOS Setup settings Bit 0 in the control register Base 3 enables automatic address increment mode when reading writing the register of data base 2 after the end of the batch exchange it mu...

Страница 40: ...rochip size is 32 KB the last Kbyte is reserved for storing service data and BIOS Setup settings not accessible to the user 3 5 Devices on the local SMBus The SMBus System Management Bus provides syst...

Страница 41: ...mply with these requirements Caution Be careful when handling the device because the cooling heatsink can become very hot Do not touch the heatsink when installing or removing the device In addition d...

Страница 42: ...tions should be performed carefully in order not to damage the CPC505 or any of the other boards in the system 3 Perform the following steps to install the CPC505 1 Make sure that the power to the sys...

Страница 43: ...hat the system has detected the start of a shutdown operation and tells the operator that the module is waiting for the system programs to complete 2 The SYS LED should light up permanently You may th...

Страница 44: ...f the devices and master system is ON 4 4 2 Connecting devices to the Rear I O Board In order for the COM1 6 and Ethernet ports on the Rear I O module to work properly they must be configured for use...

Страница 45: ...the system is turned off It is recommended that the battery be replaced after 4 5 years of operation without waiting for the end of its life 4 6 Installation of M 2 SSD An SSD M 2 SSD plugs into the...

Страница 46: ...o reset the CPC505 module BIOS settings the following steps should be performed 1 Switch off the system power supply 2 Install the jumper to the XP3 connector 3 Turn on the module 4 Wait until the BIO...

Страница 47: ...f BIOS Setup To start BIOS Setup program press the F2 or DEL key on the keyboard or on the console PC keyboard if you use Hyperterminal program as the terminal during the POST Power On Self Test proce...

Страница 48: ...ess the ESC key to exit AptioTM TSE without saving changes The next screen will have the following message Press Enter to discard changes and exit Alternatively you can use the arrow keys to select Ca...

Страница 49: ...e menu on this tab adjusts the real time clock and date and switching over of the menu tabs to set module settings and displays information about the BIOS program Figure 6 2 Screen of the Main menu Fu...

Страница 50: ...on The extractor handle is not snapped or the button in the extractor handle is pressed Check the condition of the extractor handle The module is not fully inserted in the backplane Make sure that th...

Страница 51: ...ements The table provided defines the operating ranges of the various power supply voltages of the module If the supply voltages are outside of these ranges the functionality of the module cannot be g...

Страница 52: ...entilation Processor frequency MHz CPC505 01 70 1 7 CFM 1800 85 800 Maximum temperature at which there is no drop in CPU operating frequency During measurements the module can be installed in a CPCI 6...

Страница 53: ...ge at up to 80 relative humidity non condensing Low temperature 40 GOST 28209 89 IEC 68 2 14 84 High temperature 85 Sinusoidal vibration Range of frequencies Hz 10 500 GOST 28203 89 IEC 68 2 6 82 Acce...

Страница 54: ...t the back of the system chassis opposite the CPC505 CPU card in the corresponding backplane slot A 2 RIO587 versions The differences of the configurations delivered are summarized in the table Table...

Страница 55: ...rive p n RRSN 2750 12 Richco rack 1 pcs DIN7985 screw 2 5 16 1 pcs DIN934 nut M2 5 1 pcs DIN125 washer 2 5 1 pcs DIN6798A lock washer 2 5 1 pcs For RIO587 02 version for fastening the HDD 2 5 IMES 469...

Страница 56: ...N 10 100 1000 Mb 2 Use 2 x PCI E x1 Gen2 channels DVI D 1 Resolution up to 1920 1200 60 Hz The top side of the module contains see Figure A 4 CFast card slot Compact Flash with SATA interface SATA0 ch...

Страница 57: ...e A 5 Additional interfaces on the rear panel of the RIO587 02 version Interface Quantity Note RS 232 1 COM2 up to 1 5 Mbaud RS 232 1 COM3 up to 1 5 Mbaud RS 232 1 COM4 up to 1 5 Mbaud A 6 Appearance...

Страница 58: ...t w e l v 0 0 1 A 6 1 Functional diagram of RIO587 Figure A 1 Block diagram of RIO587 Support of this functionality is possible if a mezzanine connector is installed by the manufacturer on the RIO587...

Страница 59: ...ne board connector marked with an asterisk in the block diagram are summarized in the table Table A 6 Additional interfaces at mezzanine connection Interface Quantity Note PCI Express 1x 2 Can be used...

Страница 60: ...0 5 U s e r M a n u a l 60 2 0 2 2 F a s t w e l v 0 0 1 A 6 2 Layout of RIO587 main components Figure A 2 RIO587 01 4HP height The appearance of the module versions may slightly differ from that show...

Страница 61: ...CPC505 C P C 5 0 5 U s e r M a n u a l 61 2 0 2 2 F a s t w e l v 0 0 1 Figure A 3 RIO587 02 8HP height The appearance of the module versions may slightly differ from that shown in the figure...

Страница 62: ...CPC505 C P C 5 0 5 U s e r M a n u a l 62 2 0 2 2 F a s t w e l v 0 0 1 Figure A 4 Designation of RIO587 key components on the top view...

Страница 63: ...O587 02 version via a flat ribbon cable with IDC 10 connector COM5 COM6 individually galvanically isolated RS485 interfaces isolation voltage up to 500V Automatic transmission control Each port is rou...

Страница 64: ...roller LEDs GPIO There are also LINK ACT LEDs on each of the Ethernet channels A 8 RIO587 connectors A 8 1 TH 4M connectors for feeding additional power to the CPC505 There are 2 x TH 4M connectors on...

Страница 65: ...LPT XS11 connector IDC 26 Table A 10 Assignment of pins of the XS11 connector LPT port IDC 26 Pin Signal Pin Signal 1 STROBE 2 AFD 3 D0 4 ERR 5 D1 6 INIT 7 D2 8 SLCTIN 9 D3 10 GND 11 D4 12 GND 13 D5...

Страница 66: ...ectors XP7 XP8 The RS485 COM5 and COM6 matching circuits can be connected by using jumpers XP13 and XP14 installed on the module respectively or by closing pins 2 and 7 of the XP7 and XP8 connectors G...

Страница 67: ...e XP15 SATA connector pins Pin Signal 1 GND 2 A 3 A 4 GND 5 B 6 B 7 GND SATA_DOM 5V Table A 15 Assignment of the S8 HDD Pin Signal 1 5V_HDD 2 GND 3 GND 4 3 3V Installing a SATA flash drive RIO587 01 v...

Страница 68: ...necting and disconnecting standard SATA drives while the module is on can lead to module or power supply failures Connecting and disconnecting standard SATA drives is allowed only when the module is t...

Страница 69: ...HDD 2 5 is allowed only when the module s power supply is off Attention The hard disks with 12V power supply are not supported A 8 8 CFast card connector XS5 The tope side of the RIO587 has an XS5 co...

Страница 70: ...P17 CDO A 8 9 XP5 connector GPIO and 3 3V power The GPIO0 GPIO7 lines and the 3 3V power supply XP5 are routed to the BH 10 connector The GPIO lines are operated via the I O ports described in subpara...

Страница 71: ...oltage is selected with the XP17 jumper see paragraph A 9 2 3 GND 4 GND 5 DDC_CLK Level 3 3V 6 DDC_DAT Level 3 3V 7 GND 8 GND 9 LVDSA_CLK 10 LVDSA_CLK 11 GND 12 GND 13 LVDSA_DATA0 14 LVDSA_DATA0 15 LV...

Страница 72: ...graph 3 2 3 2 Interface 2 5 Gigabit Ethernet A 9 Configuring and preparing the RIO587 module for operation A 9 1 Connection of RS485 mating circuits To connect the RS485 mating circuits on the RIO587...

Страница 73: ...500 V A 9 6 Cooling system requirements The board must operate within the stated temperature ranges with forced ventilation as part of the structure A 9 7 Power supply requirements for the RIO587 The...

Страница 74: ...8209 89 IEC 68 2 14 84 High temperature 85 70 Sinusoidal vibration Frequency range Hz 10 500 GOST 28203 89 IEC 68 2 6 82 Acceleration g 2 Single shocks Peak acceleration g 30 GOST 28213 89 IEC 68 2 27...

Страница 75: ...aces Table B 1 Interfaces on the front panel of the MIC1901 module Interface Quantity Note Audio 1 Mic and LineIn inputs LineOut output LAN 10 100 1000 Mb 2 Switchable on the CPC505 between the backpl...

Страница 76: ...a s t w e l v 0 0 1 B 4 Appearance of the MIC1901 and layout of main elements The below figures are provided to help you identify components and understand their locations and functions B 4 1 Block d...

Страница 77: ...nts Figure B 2 Designation of the MIC1901 main components in the bottom view Figure B 3 Layout of the MIC1901 main components on the bottom view In area 1 the maximum height of the components is 9 5mm...

Страница 78: ...1 Figure B 4 MIC1901 mounting and outside dimensions Figure B 5 MIC1901 front panel with designation of connectors Table B 3 MIC1901 Overall dimensions Assembly option Overall dimensions mm With CFast...

Страница 79: ...fastening the MIC1901 module to CPC505 4 pcs 4 Washer DIN125 2 7 A2 for mounting of the holder 2 pcs 5 Lock washer DIN6798J 3 2 A2 for mounting of the holder 2 pcs Packaging B 7 Specific performance f...

Страница 80: ...S3 The front panel is equipped with the 3 5 StereoJack XS3 microphone and line inputs and a line output Table B 5 Assignment of pins of the Mic LineIn LineOut connectors XS3 Pin Signal 1 GND 2 Right C...

Страница 81: ...ower supply requirements of the MIC1901 Voltage V Minimum V Maximum V Power supply current MAX A 5 V 4 75 5 25 0 1 3 3 V 3 135 3 46 0 1 B 9 3 Installing the MIC1901 to the CPC505 The MIC1901 is instal...

Страница 82: ...MIC1901 module Figure B 7 View of the CPC505 front panel with the MIC1901 module installed For fastening the MIC1901 module to the CPC505 the racks are mounted to MIC1901 by the manufacturer use the M...

Страница 83: ...The device must be able to operate under the following climatic and mechanical conditions Table B 7 MIC1901 operating conditions Type of exposure Parameter name Parameter value Document Temperature ch...

Страница 84: ...nning Transceiver Logic BIOS Basic Input Output System BMC Baseboard Management Controller cPCI CompactPCI CRT display Cathode Ray Tube Display DAC Digital Analog Converter DDR SDRAM Double Data Rate...

Страница 85: ...ical Overstress ESD Electrostatically Sensitive Device FDD Floppy Disk Drive FSB Frequency System Bus FWH Firmware Hub GMCH Graphics and Memory Controller Hub I2C Inter Intergrated Circuit LCD Liquid...

Страница 86: ...er Rear I O Board Rear Input Output Board RTC Real Time Clock SMB System Management Bus SMBus System Management Bus SODIMM Small Outline Dual In Line Memory Module SoM System on a module SSD Solid Sta...

Страница 87: ...l Other terms and conditions of cooperation should be made in writing 3 3 Any delivery of Fastwel electronics is submitted with the right package in accordance with the current rules and standards in...

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