Fastcorp F820 Скачать руководство пользователя страница 36

 

36

REMOVING CONSOLE

 

 

Tools required: 1/4” nut driver, 3/8” and 7/16” sockets and ratchet 
 

 

PURPOSE:  Getting the machine through narrow doorways. 

1)  Remove the cover from the computer board located on the top of the console 

either by a) loosening  (3) ¼” headed screws and lifting the cover up and off;  
then remove (1) of the (2) bolts (3/8” head) holding the top of the console onto the 
cabinet; or by  b)  removing the top (2)  bolts (3/8” head) and loosening the 
bottom (1/4” head) bolt, then lift the cover up and off, then, reinstall (1) of the 
bolts (3/8” head).  We want to leave (1) of the bolts in place just to prevent the 
console from coming off before we are ready.  

2)  With a permanent marker, number each of the FFC cables and put a similar 

number adjacent to each cable on the board.  Similarly, mark the 2 pin connectors, 
which plug onto the interface board at J28 (vac sensor, below the ground wire), 
the 2-pin connecter at J22 (health sensor) and the 2-pin connecter at J21 (picker 
tip).  Remove all cables and the 2 pin connectors from the interface board. 

3)  Label and remove the following connectors from the computer board:  a) door ( 2 

pin, top left, twisted wires);  b)  triacs (left side lower, 12 pin w/wires at location 1 
and 12 only);  c)  power (4 pin, bottom left);  d)  MDB (J11, 6 pin, right side, 
middle, white connector/white wires. 

4)  Remove coin box (below console) and remove the (2) bolts (3/8” heads and 7/16” 

nuts) holding the console on to the bottom of the cabinet. 

5)  Pull the cables and wires through the holes in the console and out the back, then, 

remove the wiring harness from the retainers on the back of the console. Cut tie 
wraps as necessary making note of their location so that they can be accurately 
replaced when reassembling the console. 

6)  Loosen the (3) bolts that hold the back of the console to the side of the cabinet.  

These holes are slotted so the bolts don’t need to be completely removed. 

7)  Support the console, then, remove the last bolt that we had left on the top of the 

console above the computer board and the console can then be removed. 

8)  Reverse steps to reinstall the console being careful to replace wires, cables and 

harnesses back the way they were. Install tie wraps as they were. 

 
 
 
 
 
 
 
 
 

 

Содержание F820

Страница 1: ...F820 Service and Parts Manual Ver FC031504...

Страница 2: ...s Option 11 Set Time 22 23 Tokens Coupons Field Test F Free Vend Test Vend III Troubleshooting A Glossary Of Useful Terms B Error Reporting Features 1 Non Fatal 2 Fatal C Order Of Operation 1 Initiati...

Страница 3: ...range of operation temperature is 25 F 31 C to 15 F 9 C at 70 F 21 C ambient The standard chest freezer inside the F820 does not self defrost automatically The freezer chest requires maintenance when...

Страница 4: ...FFC cables with the corresponding connector number printed on the intermediate board J 24 J 25 Mark the 2 pin connector which plugs into J 28 VAC sensor below the ground wire Remove the 2 pin connecto...

Страница 5: ...the serial number error code and a description of the problem available before calling The toll free number to call is 1 888 441 3278 and press 2 for the service department If your meter does not have...

Страница 6: ...of the cabinet 3 Robot carriage moves towards the FRONT of the cabinet considered the HOME position If the robot does not move or follow the Homing Sequence 1 There may be setup errors or shipping da...

Страница 7: ...ity of all ice cream novelties Spacers and inserts are provided for products such as ice cream cones sandwiches and Snickers However if there are products that require special bins contact the FASTCOR...

Страница 8: ...Key Press a key and the screen will change to Testing External RAM for about one second 5 The screen will display Checking Real Time Clock Disconnect the power and return the dipswitch settings to no...

Страница 9: ...en vend time 17 MACHINE SERIAL NUMBER Allows programmer to program serial number of the vendor for machine identification during DEXing 18 GROUP SALES OPTION Allows programmer ability to have up to fo...

Страница 10: ...clear all bin errors and Out Of Product bins press Load and then Close on the service keypad The display must be in the main menu for this to work ie 1 CHANGE PRICE 5 The machine is ready to be edite...

Страница 11: ...ext Yes a Press the Yes key to alter Product Height A1 Height 1inch 1 4 Next Yes b Press the Next key for heights 1 4 inches Press Yes key to enter new product height A1 Height 3inches Accept No Yes c...

Страница 12: ...ter of product selected Press the back button first Holding down to accelerate pulse your finger on button to move in 1 16 increments Move robot right then drop picker head to verify that it is center...

Страница 13: ...e Yes key to enter set date menu Enter Date 01 01 03 Abort Enter b Type new date press the Enter key to store Date format MM DD YY Enter Date 01 05 03 Accept No Yes c Press the Yes key to store new da...

Страница 14: ...be off and press the Enter key Mon Blk 1 On 09 00 military time Accept No Yes e Press the Yes key to store the time Mon Blk off _ _ _ _ Abort Enter f Type the time you want vending to resume and pres...

Страница 15: ...lt is ON Display Programming Instructions 16 LINE MODE Next Menu Yes a Press the Yes key LINE MODE ON Scroll A Abort Enter b Press the key to select the desired option c Press the key to confirm the s...

Страница 16: ...r additional blocks of time if desired if not press Abort key to exit screen Press A key to exit next screen and A once more to return to main menu 19 TOKENS COUPONS Enables the option to accept token...

Страница 17: ...Point Coordinates where the robot drops product into the product delivery chute located in the front center area of the cabinet VAC Error VAC key Log used by the computer to store fatal machine errors...

Страница 18: ...ontroller fails to see encoder pulses on the X axis after 3 unsuccessful tries This error typically occurs during product retrieval or delivery Front Back F B Encoder Error Occurs when the controller...

Страница 19: ...oordinate 3 Robot Moves Right The L R Motor moves the robot to the right on the X axis As the robot leaves the L R Home position the controller looks for the L R Home Switch to open to begin counting...

Страница 20: ...obot reaches the full up position triggering the Z Home Switch If The controller times out before a closed U D Home Switch signal is detected The vacuum motor is shut down The machine is put out of or...

Страница 21: ...tion of the product drop point If Encoder pulses are not seen for a period of time the robot will move straight back returning to the Y Home Position located at the front of the cabinet The robot will...

Страница 22: ...J5 and J24 If the connections look good check continuity from computer board J5 pins 7 8 to int board J5 pins 7 8 and from int board J24 pins 1 2 to the two wires at the left right home switch Left R...

Страница 23: ...nt Faulty computer board When replacing the computer board note the software on the defective board as well as the position of the jumper JP1 Make sure the software and jumper postion are the same Inc...

Страница 24: ...Turn power off Check the computer board connection labeled J18 the intermediate board connections J18 and J29 and the plug at the front back motor If the connections look good check continuity from c...

Страница 25: ...he same Incorrect software or jumper may cause the machine to function improperly Turn power off Locate the computer board connection labeled J5 Using a jumper wire or small paperclip connect pins 3 4...

Страница 26: ...open switch Turn the power off Disconnect the freezer door open switch Using a jumper wire or small paperclip connect the two wires that the switch plugs into Close the freezer door Turn power on and...

Страница 27: ...oken teeth Manually move the lift arm up and down Check for binding If a replacement gear is necessary PN 49500406 Check connection from the Computer board to the Freezer Door Motor Turn power off Che...

Страница 28: ...en the screws on the switch slide it back towards the freezer and retighten Check connection from the controller board to the freezer door closed switch Turn power off Check the computer board connect...

Страница 29: ...J25 and the plug at the freezer door motor If the connections look good check continuity from computer board J18 pins 1 3 to int board J18 pins 1 3 and from int board J25 pins 1 5 to the freezer door...

Страница 30: ...r postion are the same Incorrect software or jumper may cause the machine to function improperly Set your multi meter to DC Volts On the computer board connector J5 across pins 15 16 should be 5 volts...

Страница 31: ...down If not replace the U D motor If the motor has a small pigtail harness use PN 49505565 If the connector is right on the motor use PN 49505555 U D Encoder Error During the vend cycle the robot hose...

Страница 32: ...rd note the software on the defective board as well as the position of the jumper JP1 Make sure the software and jumper postion are the same Incorrect software or jumper may cause the machine to funct...

Страница 33: ...machine Leaking vacuum valve assy Inspect the assembly and fix the cause of the leak Bin Errors Robot dropping product Binding in the vacuum valve assembly Inspect the assembly and fix the cause of t...

Страница 34: ...ns replace the picker head assembly PN 39510620 Short in the harness from the picker to the intermediate board Remove machine power Disconnect the hose from the picker Unplug the 2 pin connector Unplu...

Страница 35: ...sensor PN 19610510 Health Sensor Active Occurs when the health sensor opens Usually at 10 degrees Faulty intermediate board faulty computer board When replacing the computer board note the software o...

Страница 36: ...pin connectors from the interface board 3 Label and remove the following connectors from the computer board a door 2 pin top left twisted wires b triacs left side lower 12 pin w wires at location 1 an...

Страница 37: ...andoffs positioning it the same way as the old board 10 Remove the harnesses from the original board one at a time and install them on the new board being careful to install them in the correct positi...

Страница 38: ...the black weather proof cover over the boards being careful not to pinch any of the wiring Note The 2 dipswitch counting from the bottom of the block is to enable a two character selection number and...

Страница 39: ...ove the three 3 16 phillips screws holding the motor in place Reinstallation 1 Put new motor in place and line up all three screw holes 2 Install the three 3 16 phillips screws but don t tighten them...

Страница 40: ...able 5 Mount the motor bracket assembly using the two 7 16 bolts Don t tighten them yet 6 Slide the assembly up so that the gear mesh is tight then back off 1mm and tighten the 7 16 bolts Ideal gear m...

Страница 41: ...r to the assembly Installation 1 Connect the ribbon cable to the new motor 2 Mount the new motor using the three 3 16 bolts screws Do not tighten them yet 3 With the toothed arm in place put the white...

Страница 42: ...ip into the hose where they can t be reached 6 Plug the connector into the new picker head 7 Tie wrap the wires to the picker head as they were before 8 Slide hose down into place and tie wrap the hos...

Страница 43: ...k and have someone feed the wires through the hole as you carefully pull the other end through This will route the new wires to where the old wires were 7 Once the wire is fed under the freezer and to...

Страница 44: ...the door top to break the silicon seal 7 Lift the Front Door Bubble Panel up by grabbing the delivery door opening and pull up and out 8 Before reinstalling the new Front Door Bubble Panel remove the...

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