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The controller monitors for a closed reed switch indicating dropped product (airflow box 
flap in the up position caused by a break in the vacuum seal). 

If: 

Product is dropped, the robot returns to the X-Y encoder position and reattempts to 

complete the vend cycle up to 3 times. 

• 

The robot will return to the bin and try to pick up product. 

• 

3 unsuccessful attempts put the bin out-of-order with a Bin Error. 

• 

The customer is prompted: “Make Another Selection”. 

• 

The machine is put out-of-order with a Vacuum Out Of Order Error, after 9 
consecutive vacuum errors (3 bin errors).

 

The robot stops once it reaches the calculated Product Drop Point coordinate on the X-
axis.

 

 

 

8. Robot Carriage Moves Forward 
The F/B Motor moves the robot towards the F/B Home Position on the Y-axis. 
The controller monitors for a closed reed switch in the vacuum valve assembly, indicating 
dropped product (airflow box flap in the up position caused by a break in the vacuum 
seal). 

If: 

Product is dropped, the robot returns to the X-Y encoder position and reattempts to 

complete the vend cycle up to 3 times. 

• 

The robot will return to the bin and try to pick up product. 

• 

3 unsuccessful attempts will put the bin out-of-order with a Bin Error. 

• 

The customer is prompted: “Make Another Selection”. 

• 

The machine is put out-of-order with a Vacuum Out Of Order Error, after 9 
consecutive vacuum errors (3 bin errors).

 

As the carriage activates and moves past the F/B home switch, the controller board begins 
to count encoder pulses calculating the location of the product drop point 

If: 

Encoder pulses are not seen for a period of time, the robot will move straight back, 

returning to the Y-Home Position located at the front of the cabinet. 

• 

The robot will retry to deliver product up to 3 times in a row. 

 
The robot has 3 unsuccessful attempts at reaching the drop point and completing the 
vend cycle. 

• 

The machine is put out-of-order with a F/B Encoder Error. 

Before reaching the Product Drop Point, the robot carriage mechanically triggers the blow 
off valve crank, releasing the vacuum pressure from the system and dropping the product 
into the delivery chute. 
The robot stops once it reaches the calculated Product Drop Point coordinate on the Y-
axis (approx. 5 1/2 " beyond F/B Home Position). 
The controller turns off the Vacuum Motor

 

 

9. The Vend Cycle Is Complete 

(The Machine Is Ready For Another Vend) 

Any change owed to the customer is calculated and dispensed. 
If no more vends are made within the allotted time, the controller board verifies an open 
freezer door switch then activates the motor in the freezer door lift assembly to close the 
lid. 
The freezer lid reaches the closed position activating the freezer door closed switch. 
The vend sequence is complete and the machine is ready for another vend. 

The next three vend cycles will be initiated from this drop point position. 
The robot typically returns to true home after every 4 vends to reorient itself for accuracy. 
To improve accuracy when dealing with small vend items, the virtual home may be set to 
one. To do this go to menu item 14) PROGRAM VERSION, press the “#” key. Then press 
“LOAD”. The display will show virtual home count 04. Press 01 and “#” to accept. The 
robot will now home after every vend.

Содержание F820

Страница 1: ...F820 Service and Parts Manual Ver FC031504...

Страница 2: ...s Option 11 Set Time 22 23 Tokens Coupons Field Test F Free Vend Test Vend III Troubleshooting A Glossary Of Useful Terms B Error Reporting Features 1 Non Fatal 2 Fatal C Order Of Operation 1 Initiati...

Страница 3: ...range of operation temperature is 25 F 31 C to 15 F 9 C at 70 F 21 C ambient The standard chest freezer inside the F820 does not self defrost automatically The freezer chest requires maintenance when...

Страница 4: ...FFC cables with the corresponding connector number printed on the intermediate board J 24 J 25 Mark the 2 pin connector which plugs into J 28 VAC sensor below the ground wire Remove the 2 pin connecto...

Страница 5: ...the serial number error code and a description of the problem available before calling The toll free number to call is 1 888 441 3278 and press 2 for the service department If your meter does not have...

Страница 6: ...of the cabinet 3 Robot carriage moves towards the FRONT of the cabinet considered the HOME position If the robot does not move or follow the Homing Sequence 1 There may be setup errors or shipping da...

Страница 7: ...ity of all ice cream novelties Spacers and inserts are provided for products such as ice cream cones sandwiches and Snickers However if there are products that require special bins contact the FASTCOR...

Страница 8: ...Key Press a key and the screen will change to Testing External RAM for about one second 5 The screen will display Checking Real Time Clock Disconnect the power and return the dipswitch settings to no...

Страница 9: ...en vend time 17 MACHINE SERIAL NUMBER Allows programmer to program serial number of the vendor for machine identification during DEXing 18 GROUP SALES OPTION Allows programmer ability to have up to fo...

Страница 10: ...clear all bin errors and Out Of Product bins press Load and then Close on the service keypad The display must be in the main menu for this to work ie 1 CHANGE PRICE 5 The machine is ready to be edite...

Страница 11: ...ext Yes a Press the Yes key to alter Product Height A1 Height 1inch 1 4 Next Yes b Press the Next key for heights 1 4 inches Press Yes key to enter new product height A1 Height 3inches Accept No Yes c...

Страница 12: ...ter of product selected Press the back button first Holding down to accelerate pulse your finger on button to move in 1 16 increments Move robot right then drop picker head to verify that it is center...

Страница 13: ...e Yes key to enter set date menu Enter Date 01 01 03 Abort Enter b Type new date press the Enter key to store Date format MM DD YY Enter Date 01 05 03 Accept No Yes c Press the Yes key to store new da...

Страница 14: ...be off and press the Enter key Mon Blk 1 On 09 00 military time Accept No Yes e Press the Yes key to store the time Mon Blk off _ _ _ _ Abort Enter f Type the time you want vending to resume and pres...

Страница 15: ...lt is ON Display Programming Instructions 16 LINE MODE Next Menu Yes a Press the Yes key LINE MODE ON Scroll A Abort Enter b Press the key to select the desired option c Press the key to confirm the s...

Страница 16: ...r additional blocks of time if desired if not press Abort key to exit screen Press A key to exit next screen and A once more to return to main menu 19 TOKENS COUPONS Enables the option to accept token...

Страница 17: ...Point Coordinates where the robot drops product into the product delivery chute located in the front center area of the cabinet VAC Error VAC key Log used by the computer to store fatal machine errors...

Страница 18: ...ontroller fails to see encoder pulses on the X axis after 3 unsuccessful tries This error typically occurs during product retrieval or delivery Front Back F B Encoder Error Occurs when the controller...

Страница 19: ...oordinate 3 Robot Moves Right The L R Motor moves the robot to the right on the X axis As the robot leaves the L R Home position the controller looks for the L R Home Switch to open to begin counting...

Страница 20: ...obot reaches the full up position triggering the Z Home Switch If The controller times out before a closed U D Home Switch signal is detected The vacuum motor is shut down The machine is put out of or...

Страница 21: ...tion of the product drop point If Encoder pulses are not seen for a period of time the robot will move straight back returning to the Y Home Position located at the front of the cabinet The robot will...

Страница 22: ...J5 and J24 If the connections look good check continuity from computer board J5 pins 7 8 to int board J5 pins 7 8 and from int board J24 pins 1 2 to the two wires at the left right home switch Left R...

Страница 23: ...nt Faulty computer board When replacing the computer board note the software on the defective board as well as the position of the jumper JP1 Make sure the software and jumper postion are the same Inc...

Страница 24: ...Turn power off Check the computer board connection labeled J18 the intermediate board connections J18 and J29 and the plug at the front back motor If the connections look good check continuity from c...

Страница 25: ...he same Incorrect software or jumper may cause the machine to function improperly Turn power off Locate the computer board connection labeled J5 Using a jumper wire or small paperclip connect pins 3 4...

Страница 26: ...open switch Turn the power off Disconnect the freezer door open switch Using a jumper wire or small paperclip connect the two wires that the switch plugs into Close the freezer door Turn power on and...

Страница 27: ...oken teeth Manually move the lift arm up and down Check for binding If a replacement gear is necessary PN 49500406 Check connection from the Computer board to the Freezer Door Motor Turn power off Che...

Страница 28: ...en the screws on the switch slide it back towards the freezer and retighten Check connection from the controller board to the freezer door closed switch Turn power off Check the computer board connect...

Страница 29: ...J25 and the plug at the freezer door motor If the connections look good check continuity from computer board J18 pins 1 3 to int board J18 pins 1 3 and from int board J25 pins 1 5 to the freezer door...

Страница 30: ...r postion are the same Incorrect software or jumper may cause the machine to function improperly Set your multi meter to DC Volts On the computer board connector J5 across pins 15 16 should be 5 volts...

Страница 31: ...down If not replace the U D motor If the motor has a small pigtail harness use PN 49505565 If the connector is right on the motor use PN 49505555 U D Encoder Error During the vend cycle the robot hose...

Страница 32: ...rd note the software on the defective board as well as the position of the jumper JP1 Make sure the software and jumper postion are the same Incorrect software or jumper may cause the machine to funct...

Страница 33: ...machine Leaking vacuum valve assy Inspect the assembly and fix the cause of the leak Bin Errors Robot dropping product Binding in the vacuum valve assembly Inspect the assembly and fix the cause of t...

Страница 34: ...ns replace the picker head assembly PN 39510620 Short in the harness from the picker to the intermediate board Remove machine power Disconnect the hose from the picker Unplug the 2 pin connector Unplu...

Страница 35: ...sensor PN 19610510 Health Sensor Active Occurs when the health sensor opens Usually at 10 degrees Faulty intermediate board faulty computer board When replacing the computer board note the software o...

Страница 36: ...pin connectors from the interface board 3 Label and remove the following connectors from the computer board a door 2 pin top left twisted wires b triacs left side lower 12 pin w wires at location 1 an...

Страница 37: ...andoffs positioning it the same way as the old board 10 Remove the harnesses from the original board one at a time and install them on the new board being careful to install them in the correct positi...

Страница 38: ...the black weather proof cover over the boards being careful not to pinch any of the wiring Note The 2 dipswitch counting from the bottom of the block is to enable a two character selection number and...

Страница 39: ...ove the three 3 16 phillips screws holding the motor in place Reinstallation 1 Put new motor in place and line up all three screw holes 2 Install the three 3 16 phillips screws but don t tighten them...

Страница 40: ...able 5 Mount the motor bracket assembly using the two 7 16 bolts Don t tighten them yet 6 Slide the assembly up so that the gear mesh is tight then back off 1mm and tighten the 7 16 bolts Ideal gear m...

Страница 41: ...r to the assembly Installation 1 Connect the ribbon cable to the new motor 2 Mount the new motor using the three 3 16 bolts screws Do not tighten them yet 3 With the toothed arm in place put the white...

Страница 42: ...ip into the hose where they can t be reached 6 Plug the connector into the new picker head 7 Tie wrap the wires to the picker head as they were before 8 Slide hose down into place and tie wrap the hos...

Страница 43: ...k and have someone feed the wires through the hole as you carefully pull the other end through This will route the new wires to where the old wires were 7 Once the wire is fed under the freezer and to...

Страница 44: ...the door top to break the silicon seal 7 Lift the Front Door Bubble Panel up by grabbing the delivery door opening and pull up and out 8 Before reinstalling the new Front Door Bubble Panel remove the...

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