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Manual

TRITON HEAVY 660 PS

MAINTENANCE PLAN

Perform the planned maintenance according to the instructions

:

Maintenance Task

Daily

(season)

Once a

week

Before

season

After

season

Time

interval

Machine in general

•

Visual inspection of the machine

•

Checking for any undesirable sounds,
vibrations and excessive wear

X

•

Checking crucial nodes: pins, bearings,
rollers, working parts

X

X

X

•

Machine cleaning

•

Storing the machine under roof, if
possible

•

Recording the mileage of the
machine/season (ha)

X

X

•

Comprehensive inspection

•

Checking the frame

X

X

Do not use a high-pressure cleaner or direct stream of water to clean the hydraulic
rollers, bearings, electric and electronic parts. The seals and bearings are not
waterproof at high pressure.

Hydraulic system
Checking the function, tightness, mounting and
worn spots of all hydraulic parts and hoses

X

X

Hydraulic hoses

–

replacement:

•

Damaged external casing of the hose
(mechanically or blistered)

•

Fluid seepage (especially the end piece)

•

Bumps or blisters on the hose

•

Deformed or corroded end piece

•

Loose end piece

–

the hose spins

X

X

Hydraulic hoses - replacement:

•

Expired service life of the hose

6

years

!!!  PREVENTION  means  removing  the  problem  according  to  the  plan,
outside  the  season,  without  stress  and  comfortably  before  a  secondary
problem, an accident or a health hazard arises.

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Содержание TRITON HEAVY 660 PS

Страница 1: ...e mail dzt farmet cz Id No 46504931 Tax Id No CZ46504931 Farmet a s Ji inkov 276 552 03 esk Skalice CZ phone 420 491 450 111 GSM 420 774 715 738 OPERATING MANUAL TRITON HEAVY 660 PS Edition 2 effecti...

Страница 2: ...umber must be stated whenever ordering spare parts for possible repairs The production label is located on the middle frame near the tow bar Use only spare parts for these machines according to the Sp...

Страница 3: ...BRAKE DISTRIBUTION DIAGRAM 24 3 2 PARKING BRAKE CONTROL VALVE 25 3 3 EMERGENCY BRAKE RELEASE IN CASE OF AIR LEAK 26 4 MACHINE ASSEMBLY AT THE CUSTOMER 27 5 COMMISSIONING 27 6 AGGREGATION TO A TRACTOR...

Страница 4: ...RS Table 2 technical parameters For discs diameter 620 mm working depth setting is described in detail in Chap 9 1 p 34 Recommended towing means the real towing force may significantly vary according...

Страница 5: ...hes Protective gloves and goggles for protection against dust and sharp parts of the machine This warning sign warns about an immediate dangerous situation ending with death or severe injury This warn...

Страница 6: ...nding category A 5 17 Machine operator must secure the safety of other persons when working with the machine or transporting the machine A 6 18 During machine work in the field or during transport the...

Страница 7: ...must comply with the valid regulations for road traffic decrees laws B 3 3 The transported machine must be always fastened to the transport means so that its spontaneous loosening could not happen B 4...

Страница 8: ...dhesive labels showing the chain symbol C 3 The lugs for machine fastening are located identically on both side frames of the machine see the pictures C 4 3 After fastening suspending at designated po...

Страница 9: ...9 53 Manual TRITON HEAVY 660 PS HANDLING OF ROLLERS ONLY Use only when replacing rollers Bearing capacity of one shackle is 500 kg maximum...

Страница 10: ...ING SAFETY LABEL LABEL TEXT MACHINE POSITION Before handling the machine carefully read the operating manual Observe the instructions and safety regulations for machine operation during use P 1 H When...

Страница 11: ...ions in the manual P 42 H When folding and unfolding the side frames stay outside their reach P 50 H Secure the machine against unwanted movement by positioning on its working bodies P 52 H Stay outsi...

Страница 12: ...ITON HEAVY 660 PS Fig 1 Location of safety labels on the machine TRITON HEAVY P37H P53H P37H P53H P1H P2H P6H P100H P39H P50H P13H P101H P20H P52H P20H P20H P20H P20H P20H P39H P50H P20H P20H P1H P37H...

Страница 13: ...plough shares in another two rows with automatic hydro pneumatic protection Behind the second row of plough shares there is a row of levelling discs to level the soil The machine ends with rollers whi...

Страница 14: ...e free bearing of the individual discs with grease CHISEL WORKING UNIT The scope of release of the unit is determined by the piston rod lift Regularly check pin connections and belts for mounting the...

Страница 15: ...15 53 Manual TRITON HEAVY 660 PS OVERVIEW OF THE WORKING PARTS CHISEL CARBIDE 55 CHISEL CARBIDE 75 CHISEL MULTICARBIDE PRO 50 CHISEL MULTICARBIDE PRO 75 SHARE TOP CUTTING WINGS 100 or 135...

Страница 16: ...sconnecting the roller 1 Place the rollers on a firm and flat surface 2 Disconnect the top pin of the roller parallelogram 3 Disassemble the pin of the roller frame the roller frame can be moved hydra...

Страница 17: ...CLOSING BALL VALVES Shut off ball valves are used in the machine a separate valve for the drawbar piston rod and a set of valves set up in a combination with the control levers on a well arranged pan...

Страница 18: ...e machine to the tractor use the plug on the machine and the socket on the tractor of the quick couplers of the same type Connect the quick couplers of the machine to the hydraulic circuits of the tra...

Страница 19: ...i e the axle is lifted up from the ground GREEN DUST CAPS controlling the position of the front disc section 1 STRAP lowering pressurizing the front disc section 2 STRAPS lifting the front disc secti...

Страница 20: ...quipment Moving the levers opens or closes the ball valves in the hydraulic circuits The lever positions according to the pictograms below determine the setting of the hydraulic circuits for the requi...

Страница 21: ...he drawbar piston rod are closed The RED circuit is closed Lifting and unfolding of side frames is blocked LEVER POSITION LEFT Both rows of the chisel units are functional and the release force is set...

Страница 22: ...ues decrease the soil cultivation depth Check the pressure and intactness of the accumulators according to the maintenance plan to ensure the proper function of the protection Both hydraulic circuits...

Страница 23: ...23 53 Manual TRITON HEAVY 660 PS 2 4 COMPLETE HYDRAULIC SCHEME OF MACHINE...

Страница 24: ...ing If the machine is equipped with brakes they must be connected to the tractor when driving Always release the brakes of the machine when lifting the machine on the axle ATTENTION The parking brake...

Страница 25: ...arking brake is automatically activated At the same time it is a function of the emergency brake in case the machine breaks off when driving To release the brakes for manipulation use the black knob T...

Страница 26: ...ke release bolts in case of a leak of air from the brake system The bolts are included in the installation unit of the brake cylinder Emergency brake release procedure in case of air leak Remove the b...

Страница 27: ...safety and environmental protection The operator must check the machine before every use commissioning from the standpoint of completeness work safety work hygiene fire safety transport safety and env...

Страница 28: ...r 2 pcs of quick coupler sockets ISO 12 5 Depth adjustment circuit Circuit pressure 200 bar 2 pcs of quick coupler sockets ISO 12 5 Axle lifting circuit Circuit pressure 200 bar 2 pcs of quick coupler...

Страница 29: ...with the fully open control unit Folding and unfolding may only be performed when the machine is lifted on the axle The folding circuit is hydraulically blocked in any transport axle position other th...

Страница 30: ...ght below 4 metres see the picture Tighten the centre piece on the rod by screwing and secure with locking nut The machine must be equipped with removable shields with marking of contours functional l...

Страница 31: ...tractor for reason of a change of the axle load The driving properties of the set also change depending on the terrain nature adapt the manner of driving to these conditions The operator is obliged to...

Страница 32: ...operate and transport the machine on roads when visibility is reduced Persons or objects or other road traffic participants could get caught The machine operator must be extra cautious when driving on...

Страница 33: ...l TRITON HEAVY 660 PS 9 MACHINE ADJUSTMENT 9 1 WORKING DEPTH ADJUSTMENT ADJUSTING DEPTH OF THE ROLLERS SETTING DISC SECTION DEPTH DEPTH SETTING ON AN AXLE WHEN USED WITHOUT ROLLERS SETTING THE TRACTOR...

Страница 34: ...rking depths of the individual positions are for information only They might differ according to the individual soil conditions It is possible to add or remove a required number of space washers as ne...

Страница 35: ...icker on the axle and check the setting during work Removing the small washer dark blue 13 mm increases the working depth by about 30 mm the large washer grey 25 mm increases the depth by about 55 mm...

Страница 36: ...eed 180 mm The working depth is set by clips on the piston rods for the disc depth GREEN CIRCUIT Removing the small washer blue 13 mm increases the working depth by about 20 mm Removing the large wash...

Страница 37: ...he indicator with number 1 5 as shown in the picture Correctly set discs provide perfect levelling and covering with fine soil along the entire width When the discs are recessed too low there are groo...

Страница 38: ...on pursuant to the loosened soil character to obtain good processing of soil band edges Secure the ejected disc with the pin and split pin to avoid undesirable releasing of the disc during the work on...

Страница 39: ...that During adjustment cleaning maintenance and repair of the machine you must secure those parts of the machine that could endanger the operator by falling or another movement For catching the machin...

Страница 40: ...the pressure when the hydraulic system is depressurized the pressure on the pressure gauge is zero Only professionally trained staff may inspect the accumulator pressure and special equipment is requi...

Страница 41: ...replacement of bearings and the operator or repairman must prevent any access to unauthorised persons to the tractor Only replace the roller bearings on a solid and flat ground and when the machine is...

Страница 42: ...1 Using the tool for bearing disassembly and assembly The tool placed in the box on the machine Tool parts 1 Part for disassembling the bearing ring 2 Part for disassembling the bearing or bearing rin...

Страница 43: ...g disassembly Procedure 1 Mount and screw the tool pin onto the cylinder pin 2 Screw the tool body in insert the part for bearing disassembly and mount onto the bearing using the nuts 3 Disassemble th...

Страница 44: ...cedure 1 Mount and screw the tool pin onto the cylinder pin 2 Screw the tool body mount the part for disassembling the bearing mount the part for disassembling the ring and attach it using the nuts 3...

Страница 45: ...PS 10 2 1 3 Assembling bearing onto pins Procedure 1 Mount and screw the tool pin onto the cylinder pin 2 Mount the bearing liner and screw the tool body in 3 Assemble the bearing by screwing the too...

Страница 46: ...do not have to be always used o Mount the house bearings to the rollers o Insert the roller with the bearings between the frame side plates and assess whether you need to use the SPACERS 1 Spacers 1...

Страница 47: ...gh pressure cleaner or direct stream of water to clean the hydraulic rollers bearings electric and electronic parts The seals and bearings are not waterproof at high pressure Hydraulic system Checking...

Страница 48: ...tion M 18 x 1 5 300 Nm M 20 x 1 5 400 Nm M 22 x 1 5 500 Nm X X Brake system Brake line and hoses check the function tightness mounting and clamping or breaking X X X Brake components check the functio...

Страница 49: ...s Spray the piston rods of the hydraulic cylinders with suitable anti corrosion agents Check the tightness of all bolt and plug in connections see the torque chart Check for any damage of the electric...

Страница 50: ...ing storage Store the machine in the position with folded frames in the transport position Store the machine on the axle and the storage leg secure the machine against spontaneous movement using scotc...

Страница 51: ...dditives DISC SECTION PINS Once a week Always before the work with the machine Always after the end of the season and before storing the machine Grease class NGLI 2 with EP additives AXLE PINS Once a...

Страница 52: ...ths for these machine parts main frame axle and machine tow bar For other parts of the machine the manufacturer provides a warranty of 12 months The warranty is provided from the date of sale of the n...

Страница 53: ...mer produkcyjny 3 P slu n na zen vl dy 176 2008 Sb sm rnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschl gige Regierungsverordnungen NV Nr 176 2008...

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