A1400 AIR
107
532129 04 - Rev.B
Tr
ansla
tion of the original instruc
tions
ENGLISH
21. MAINTENANCE
!
In order to keep the system operating safety and efficiently and to reduce
the number of malfunctions and breakdowns, routine maintenance and
the periodic replacement of parts must be carried out as indicated in
29
.
ROUTINE MAINTENANCE must be performed every 6 months.
Frequency of replacements is indicated based on number of operation
cycles for components subject to wear; in years for components subject
to deterioration.
!
All maintenance operations must exclusively be performed by technical-
professional personnel.
Only the installer/maintenance technician is authorised to open the casing
to access the automation housing.
29
Maintenance programme and periodic replacements
ROUTINE MAINTENANCE
OPERATION
Check automation fastening to the wall
check the support profile is solidly secured to the wall
in case of installation with self-supporting Head Section:
check screws securing the support profile to the self-supporting profile and the screws
of side wall fixings
-
21
32
Check the fastening of the Motor and return Pulley
check screws securing the motors on the support profile
24
Check on carriages
check screws securing to the leaf
check and adjust the counter wheels of carriages and leaf depth and height screws
35
37
Check mechanical stops
check position of mechanical stops and fixing screws
46
Belt tensioning check
check belt tensioning
44
Cleaning
clean: Sliding Guide; Lower Guide Shoe; Carriages
110
Functional system check
perform required checks and procedures to ensure integrity of the load bearing structure
and leaf frames
perform functional checks
18
110
PERIODIC REPLACEMENTS
22
PART/COMPONENT
FREQUENCY
Operation cycles
Time (years)
Replacements
Recommended / Mandatory
Motor
1 000 000
--
Recommended
DM Motor
1 000 000
--
Recommended
Plastic motor spacers
2 000 000
--
Recommended
Return pulley
1 000 000
--
Recommended
Lower guide shoe
2 000 000
--
Mandatory
Carriages
2 000 000
--
Mandatory
DM Carriage Wheels
2 000 000
--
Mandatory
Belt
1 000 000
5
Mandatory
Limit switch rubber pads
2 000 000
5
Mandatory
Safety fall arrest cables
--
5
Mandatory
Emergency battery
--
1
Recommended
21.1 CALCULATION ESTIMATE OF CYCLES
PERFORMED
If there is a E1SL board fault and the cycle counter data is lost with
error code 53, the number of cycles performed since the last service
should be estimated.
R1
= number of days elapsed since the last motor replacement (see
SYSTEM REGISTER)
R2
= number of hours of operation per day
R3
= door cycle time (opening time + pause + closing time)
!
The installer must take on responsibility for indicating parameters R1,
R2 and R3
Calculate:
R4
= R1 * R2 *3600
Calculate the ESTIMATED NUMBER OF CYCLES
:
R4 / R3
Afterwards, from the SDK EVO; in the Cycle counter menu (5) in the
Maintenance section
104
, enter the calculated number of cycles.
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