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12

Now place another rack section end next to the end of 
the rack just installed. Be sure that the two sections are 
aligned and level and that the teeth match perfectly. 
(Use another piece of rack, upside down, to check and 
set the alignment of the teeth.) 
 
Repeat the process of spot welding the spacers of this 
rack section as you did on the first section. Continue 
this process for each section of rack.  
 

Final Welding:

 After spot welding all rack sections, 

move the gate from the fully closed to the fully open 
position several times. Make sure that the rack runs 
smoothly along the center of the pinion. If the rack and 
pinion operate smoothly, finish welding the spacers to 
the gate.  
 
Again, ensure smooth gate movement and then securely 
tighten the rack mounting bolts in the spacers. 
 

Gate

Spacer

Bolt/Washer

Rack

 

Figure 9. Installing the rack, top view 

 

Remove the spot welds and shims from under the 
mounting brackets. Secure the operator to the 
foundation plate by welding the operator mounting 
brackets to the plate. 

Connecting the Control  
Panel to Power and an 
Activating Device 

Note:

 Be sure to ground the gate and operator 

system and protect the entire gate system with a 
main power breaker switch (see Figure 10). Refer 
to your local electrical codes and ensure they are 
met when selecting these components.  

Caution:

 The vent screw 

must

 be removed before 

you start the operator (see Figure 1). 

Connecting the control panel to your power supply and 
accessories consists of the following general steps: 

 

Connecting the control panel to main power 
and to an activating device 

 

Setting the limit switch controls for your gate 
configuration 

 

Checking the motor’s direction of rotation (for 
the 844 B/C control panel only) 

 

Adjusting the braking 

 

Connecting other devices 

 

Adjusting the clutch torque 

 

Setting the DIP switches 

 

 
 

1. 746 Operator 
2. Photocells 
3. 3-button switch 
4. Warning lamp 
5. Switch 
6. Main power circuit breaker 
7. Junction box

1. 844 Operator
2. Photocells
3. 3-button switch
4. Warning lamp
5. Switch
6. Main power circuit breaker
7. Junction box

 

Figure 10. The gate layout for the 844 Operator 

The installer is responsible for grounding the operator 

systems, for providing the main power breaker switch, 

4

7

 

   2 

Locate switches at least 10 ft 
away from the gate 

Upswung.com

Содержание 844

Страница 1: ...s 9 Setting the Concrete Forms 9 Mounting the Operator 10 Chain Operator 10 Rack and Pinion Operator 10 Connecting the Control Panel to Power and an Activating Device 12 Setting Up the Limit Switches...

Страница 2: ...zard so it is im portant that you locate the gate far enough away from the road to eliminate the potential of traffic getting backed up This distance is affected by the size of the gate how often it i...

Страница 3: ...ng any electrical equipment observe some fundamental rules Do not touch the equipment with damp or humid hands or feet Do not install or operate the equipment with bare feet Do not allow small childre...

Страница 4: ...Z16 100 lb 45 kg 125 lb 57 kg Duty cycle motor run time at 72 F 24 C 50 1 Your standard 220 VAC power source meets the specification for 230 VAC 6 or 10 2 The maximum pulling force at start up assume...

Страница 5: ...1 8 3 1 2 in 54 89 mm 1 Heavier clutch spring for a gate leaf weighing 2200 lb 1000 kg or more 1 Grounding connector nut and washer 3 Covers for wiring access holes inside the operator If you have ord...

Страница 6: ...the gate stops exactly where and when required Two die cast flanges surround the pinion to prevent foreign objects from being inserted between the rack and pinion either accidentally or intentionally...

Страница 7: ...switch 6 If an open signal is sent while the gate is closing the gate reverses and immediately reopens S1 Security Mode Available only on the 844 MPS control panel the S1 mode of operation is similar...

Страница 8: ...n signal Leaf Status Activating Signal Stop Signal Reversing Device closed opens and then closes after pause time1 no effect no effect opening closes stops no effect opened closes immediately1 2 pause...

Страница 9: ...s the gate leaf by 12 in 46 by 30 cm Note Your soil conditions will also determine the size of the concrete footing Within the concrete forms you need to locate the electrical conduits one for high an...

Страница 10: ...operator you are installing Figure 5 Use the cover key to unlock the cover of the 844 Operator Figure 6 Lift and tilt the cover backward on the 844 Operator Chain Operator As shown in Figure 7 place t...

Страница 11: ...ually disengage the operator motor using the Manual Release see Figure 2 and open the gate by hand as far as possible Fit the spacers washers and bolts on the rack sections as shown in Figure 9 The bo...

Страница 12: ...Panel to Power and an Activating Device Note Be sure to ground the gate and operator system and protect the entire gate system with a main power breaker switch see Figure 10 Refer to your local electr...

Страница 13: ...nished with the operator activate the limit switch For the rack and pinion drive the limit switch plates are fixed on the top of the rack at each end of the gate leaf see Fig 11 In the case of the cha...

Страница 14: ...4 sec and the control panel makes a rapid clicking sound if the limit switch cable becomes disconnected or if both limit switches are triggered at the same time Correct the cabling and or cycle your m...

Страница 15: ...rn the potentiometer counterclockwise to decrease the braking force and clockwise to increase the braking force DL1 Power supply LED DL2 Open LED DL3 Close LED RL1 Closing relay RL2 Opening relay RL3...

Страница 16: ...5 F capacitor is connected 9 Terminal block J5 where the motor is connected 10 Terminal block J4 for right closing limit switch connection 11 Terminal block J3 for left closing limit switch connection...

Страница 17: ...perator The 844 B C Control Panel Connect other normally open N O opening devices in parallel to terminals 1 and 4 Connect N O closing devices in parallel to terminals 2 and 4 Devices to stop the gate...

Страница 18: ...u want the gate to pause between opening and closing The setting you make depends on the logic you have already set with DIP switches 1 and 2 If you have not yet set the logical operating mode do so b...

Страница 19: ...side the cover of the operator see Fig 1 to verify the oil covers the copper coil of the motor If more oil is needed add it through the oil filler cap Be sure to use only FAAC XD 220 or Shell Tellus 1...

Страница 20: ...e limit switch The distance between a plate and the switch should be 3 16 in 5 mm Check fuse F1 and replace it if necessary Problem The motor is running in the wrong direction Solutions Reverse the br...

Страница 21: ...ction see Figs 13 15 or 17 depending on your control panel Gate will not open or close OFF ON ON OFF OFF Check limit switch for open circuit To test control panel limit switch logic remove limit switc...

Страница 22: ...22 Upswung com...

Страница 23: ...gligence or accident or has not been operated in accordance with FAAC International Inc s or FAAC S p A s instructions or has been operated under conditions more severe than or otherwise exceeding tho...

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