IDEAL HYJD-25 Operator'S & Parts Manual Download

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PLEASE NOTE

This owner’s manual is for a

previously produced operator

model. This model is no longer

in produc�on.

If you are inquiring about our

newest operator, please click

here

to access the owner's

manual for the Hydraulic
(HYJG) model.

Summary of Contents for HYJD-25

Page 1: ...wner s manual is for a previously produced operator model This model is no longer in produc on If you are inquiring about our newest operator please click here to access the owner s manual for the Hyd...

Page 2: ...ator s Parts Manual NOTE WHEN ORDERING PARTS PLEASE HAVE YOUR SERIAL NUMBER TO ENSURE THE CORRECT PARTS ARE SENT TO YOU Ideal Manufacturing Inc 2011 Harnish Blvd Billings MT 59101 P 406 656 4360 F 406...

Page 3: ...TEM CABLE SHEAVE PAGE 21 BALANCE SYSTEM CABLE GUIDE PAGE 22 ACCESS GUARDS PAGE 23 BALANCE SYSTEM SPRING TENSIONER UNIT PAGES 24 25 STANDARD HYDRAULIC SYSTEM PAGES 26 27 EXTENDED HYDRAULIC SYSTEM PAGES...

Page 4: ...to the owner The part that is being warranted must be returned to Ideal Manufacturing postage prepaid When the new part is shipped out it will go out with an invoice and a warranty part return number...

Page 5: ...rages retail store or other building servicing the general public CLASS III INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR 3 17 A vehicular gate operator or system intended for use in an industrial...

Page 6: ...50 T x 120 L Operator Weight 1800 lbs Maximum Barrier Size 96 T x 300 L 375 lbs Model SSHYJD 25E Operator Size 28 w x 50 T x 120 L Operator Weight 1800 lbs Maximum Barrier Size 108 T x 300 L 375lbs Vo...

Page 7: ...IDEAL MANUFACTURING INC 3 ALTERNATE FENCE SCHEMES HYJD 25 HYJD 25E SSHYJD 25 SSHYJD 25E...

Page 8: ...the gate to full open position set the timer and hold the time until the input is cleared TIMER Terminal 2 and 5 This input is active only when the timer circuit is used When the gate is in the closed...

Page 9: ...ND SET TIMER ON OPEN AND ALWAYS SET TIMER ON HOLD TIMER STOP DOOR GATE TRAVEL AND TIMER CLOSE CYCLE CLOSE PARK OPEN SINGLE BUTTON SINGLE BUTTON CLOSE CYCLE CLOSE STOP REVERSE ON ON ON SINGLE BUTTON SE...

Page 10: ...BLACK BLOCK TERMINAL BLOCK 3 20 PEO623 RED BLOCK TERMINAL BLOCK 3 21 PEO624 GREY BLOCK TERMINAL BLOCK 2 22 PEO625 FUSE BLOCK TERMINAL BLOCK 2 23 PEO625A FUSE 1 AMP 250 VOLT TERMINAL BLOCK 2 24 PEO626...

Page 11: ...AB AB ALLEN BRADLEY IDEAL MANUFACTURING INC...

Page 12: ...AB AB AB ALLEN BRADLEY IDEAL MANUFACTURING INC...

Page 13: ...9 AB AB ALLEN BRADLEY IDEAL MANUFACTURING INC...

Page 14: ...nsion cables 1 5 8 socket needed 7 Rotate barrier carriage to down position Remove pivot shaft with attached components Install barrier and secure to vertical carriage post with three bolts and bolt a...

Page 15: ...s in slab 10 deep minimum and epoxy or expansion type anchor bolts 5 Two Base Plates welded Use holes in base plate as guides for 3 4 x 12 stud holes to Pedestal NOTE Will withstand an estimated 100 M...

Page 16: ...st be placed in open position 2 Any adjustment preformed on cable sheave must be preceded by the release of all cable tension at spring connections CONDITIONS AND SOLUTIONS 1 Condition Gate heavy at b...

Page 17: ...IDEAL MANUFACTURING INC 13 HYJD 25 HYJD 25E SSHYJD 25 SSHYJD 25E TILT A WAY HYDRAULIC OPERATOR BALANCE SYSTEM ADJUSTMENT...

Page 18: ...r carriage pivot bearing B Cylinder anchor pivot C Cylinder rod end pivot bearing REF NO DESCRIPTION 1 Control Pedestal Frame For covering See Drawing RGHY 3005 Page 11 2 Barrier Unit See Drawing RGHY...

Page 19: ...IDEAL MANUFACTURING INC 15 RGHY 3006 TILT A WAY ROAD GATE HYJD 25 HYJD 25E SSHYJD 25 SSHYJD 25E CONTROL PEDESTAL GENERAL ARRANGEMENT...

Page 20: ...Lock washer 4 5 N A 1 2 SAE Flat Washer 4 6 N A 1 2 X 4 1 2 Flat head Bolt 4 7 N A 1 SAE Flat Washer 4 8 ID1006 3 16 X 1 1 2 Stainless Cotter Pin 2 9 N A 5 8 Hex Nut 3 1A 1 1B 10 N A 5 8 Lock washer...

Page 21: ...IDEAL MANUFACTURING INC 17 TILT A WAY ROAD GATE BARRIER SHORT CARRIAGE TILT A WAY ROAD GATE BARRIER STANDARD CARRIAGE RGHY 3007...

Page 22: ...GO401 Cylinder Actuator Track 1 10 TWO119 Actuator Track Clamp 2 11 FGO400 Adjustable Mount Plate 2 12 PEO401 Slow Down Proximity Switch NO 2 13 PEO400 Limit Proximity Switch NC 2 14 FGO402 Control Ac...

Page 23: ...IDEAL MFG INC 19 ACTUATOR CYLINDER WITH COMPONENTS RGHY 3008...

Page 24: ...num ID1066 3 5 material and in varied lengths and heights When contacting manufacturer regarding a TILT A Way gate always provide complete serial number 3 16 x 2 1 2 Stainless Steel Cotter Pin 3 per i...

Page 25: ...ble 95 1 2 Tension Cable 107 1 2 Sheave Shaft Tension Cable 72 1 2 1 2 Lock Nut 2 DWG RGHY 3009 Bearing Lock Tight Sheave Mount on Pedestal Frame DESCRIPTION HYJD 25 HYJD 25E SSHYJD 25 SSHYJD 25E REQ...

Page 26: ...on Pedestal Frame TILT A WAY HYDRAULIC ROAD GATE OPERATOR BALANCE SYSTEM CABLE GUIDE PART NO IDEAL MANUFACTURING INC 4 IDI006 FGO127 NA FGO128 REF NO 2 3 1 3 16 x 1 1 2 Stainless Cotter Pin 22 Plasti...

Page 27: ...8 x 2 3 4 Hex Head Bolt 23 3 8 Hex Nut 3 8 Lock Washer 2 4 8 8 RGHY 3014 Outer Guard Aluminum Amplimesh Left Inner Guard for Left Hand Gate Left Inner Guard for Right Hand Gate Right Inner Guard for R...

Page 28: ...O168 500 or 1000 Pound Spring 2 FGO170 1500 or 1750 Pound Spring 2 FGO171 2000 or 2500 Pound Spring 2 5 TWO104 Clevis Pin 2 6 Rear Spring Connector FGO139 500 or 1000 Pound Spring 2 FGO157 1500 or 175...

Page 29: ...IDEAL MANUFACTURING INC 25 RGHY 3011 TILT A WAY HYDRAULIC ROAD GATE BALANCE SYSTEM SPRING TENSIONER UNIT HYJD 25 HYJD 25E SSHYJD 25 SSHYJD 25E...

Page 30: ...6 1 5 TWO166 Long 3 8 Pressure Hose 98 1 6 TWO154 90 degree Elbow 2 10 Manual Override Valves 2 11 Solenoid 1 12 Cylinder slow down open 1 13 Cylinder slow down closed 1 14 Sight Gauge 1 15 Directiona...

Page 31: ...27 IDEAL MANUFACTURING INC RGHY 3015 A TILT A WAY HYDRAULIC ROAD GATE STANDARD HYDRAULIC SYSTEM HYJD 25 HYJD 25E SSHYJD 25 SSHYJD 25E...

Page 32: ...D 25E FGO203 FGO109 FGO204 TWO161 FGO210 PART NO IDEAL MANUFACTURING INC 6 9 7 8 N A FGO211 N A N A REF NO 1 5 4 3 2 FGO213 Barbed Wire Guard 1 4 x 2 3 4 Bolt with Nut Lock 1 4 x 1 3 4 Bolt with Nut L...

Page 33: ...LIC ROAD GATE Cylinder Insulating Cover Cylinder Heating Strip With Thermostat IDEAL MANUFACTURING INC PART NO 2 PEO249 PEO420 PEO421 4 3 PEO247 REF NO 1 Hydraulic Pump Reservoir Insulating Cover 29 D...

Page 34: ...948 00 Filter Air Vent NPT 1 AD03P12S C DO3 1 station Damon Manifold W Relief Cavity 1 02 113123 RV5 10 S 0 35 30 Vickers Relief Cartridge 1 02 145150 DG4V 3S 8C VM FW B5 61 Vickers Control Valve 1 02...

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Page 36: ...D 25 HYJD 25E SSHYJD 25 SSHYJD 25E TILT A WAY HYDRAULIC ROAD GATE OPERATOR Relay not shown IDEAL MANUFACTURING INC PART NO 2 PEO606A PEO606 REF NO 1 DESCRIPTION Socket Relay RGHY 3033A 1 REQ NO 1 3 PE...

Page 37: ...20 VAC IDEAL MANUFACTURING INC PART NO 2 PEO362 4 3 PEO361 REF NO 1 Light Module Red Steady 120 VAC 33 DESCRIPTION Light Module Amber Steady 120 VAC RGHY 3036 1 1 REQ NO 5 PEO639A Relay Socket 6 PEO63...

Page 38: ...TILT A WAY ROAD GATE MANUAL KEY SWITCH PEO263 Manual Key Switch PART NO DESCRIPTION IDEAL MANUFACTURING INC HYJD 25 HYJD 25E SSHYJD 25 SSHYJD 25E 34 REQ NO RGHY 3038 as req d...

Page 39: ...LH FGO 404 Extended Cover 2 HYJD 25E SSHYJD 25E TILT A WAY HYDRAULIC OPERATOR ENCLOSURE ALUMINUM COVERS STEEL COVERS Right Front Cover Left Front Cover Right Center Cover Left Center Cover Rear Top Co...

Page 40: ...IDEAL MANUFACTURING INC 36...

Page 41: ...TILT A WAY HYDRAULIC ROAD GATE OPERATOR HYJD 25 HYJD 25E SSHYJD 25 SSHYJD 25E ELECTRICAL LOOP WIRING IDEAL MANUFACTURING INC 37 RGHY 3041A...

Page 42: ...IDEAL MANUFACTURING INC 38 RGHY 3042 A TILT A WAY ROAD GATE LOOP DETECTOR DIAGRAM...

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Page 55: ...ELECTROMAGNETIC LOCK HYJD 25 HYJD 25E SSHYJD 25 SSHYJD 25E PEO277 PEO277 PEO237 PEO245 PEO246 PART NO IDEAL MANUFACTURING INC 6 7 8 PEO606 PEO606A REF NO 1 5 4 3 2 PEO276 1 2 Strain Relief Fitting one...

Page 56: ...1 2 projection above Concrete PEDESTAL AND GATELOCK HYJD 25 HYJD 25E SSHYJD 25 SSHYJD 25E PART NO 5 8 6 7 N A N A NA N A REF NO 1 4 3 2 N A 1 2 Hex Nut Remote Control Station of Choice 1 2 Lock Washe...

Page 57: ...CTURING INC 6 REF NO 1 5 4 3 2 FGO172 Photo Eye 41 DESCRIPTION Stanchion Unit RGHY 3045A 2 REQ NO 1 N A PEO404 N A N A 1 REQ NO 4 Surface Mount Stanchion Unit DESCRIPTION 3 4 x 6 Exposed Bolts 5 16 He...

Page 58: ...42 IDEAL MANUFACTURING INC 1 REQ NO Photo Eye 24VAC DESCRIPTION PEO404 set 2 1 REF NO PART NO PEO405 REFLECTIVE TYPE PHOTO EYE Hood not shown TILT A WAY HYDRAULIC OPERATOR 2 RGHY 3046...

Page 59: ...PEO284 2 3 1 REF NO PART NO PEO606A PEO606 HYJD 25 HYJD 25E SSHYJD 25 SSHYJD 25E Vehicle Indiacator Light supplied by customer Socket Relay Relay TILT A WAY HYDRAULIC OPERATOR IDEAL MANUFACTURING INC...

Page 60: ...ART NO N A PEO243A PEO244 Length REVERSING EDGE INSTALLATION C Switch Order Length as Required Insert in Tract from front Reversing Edge Rubber Strip Length is Required Insert in Track from front 8 x...

Page 61: ...YJD 25E SSHYJD 25 SSHYJD 25E RADIO RECEIVER THREE BUTTON PART NO IDEAL MANUFACTURING INC REF NO PEO261 PEO262 1 2 DESCRIPTION Radio Transmitter Radio Receiver Model A831R 45 REQ NO RGHY 3040B 1 as req...

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Page 67: ...n limit failure or open limit relay failure Gate closes but motor does not stop running X X X X X X X X 1 Close limit failure or close limit relay failure 2 Close limit needs to be adjusted Contactor...

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