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EWM PHOENIX 301 EXPERT forceArc, Руководство по эксплуатации

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Appendix B 

JOB Mapping 

 

140 

Item No.: 099-004833-EWM01

 

PHOENIX M3.10 / M3.11 / M3.40 JOBs

Job-

Nr./

 job-

no.

Ve

rfahren

 / pro

cess

Ma

terial/ ma

terial

Gas / g

as

Drah

t-du

rch

-messer 

/wi

re

 dia

-me

te

r (

mm)

Ve

rfahren

 / pro

cess

Ma

terial / ma

terial

Gas / g

as

Drah

t-du

rch

-messer 

/wi

re

 dia

-me

te

r (

mm)

Ve

rfahren

 / pro

cess

Ma

terial/ ma

terial

Gas / g

as

Drah

t-du

rch

-messer 

/wi

re

 dia

-me

te

r (

mm)

Ve

rfahren

 / pro

cess

Ma

terial / ma

terial

Gas /          g

as:

Drah

t-du

rch

-messer 

/wi

re

 dia

-me

te

r (

mm):

Ve

rfahren

 / pro

cess:

Ma

terial/ ma

terial:

Gas /          g

as:

Drah

t-du

rch

-messer 

/wi

re

 dia

-me

te

r (

mm):

Ve

rfahren

 / pro

cess:

Ma

terial/ ma

terial:

Gas /          g

as:

Drah

t-du

rch

-messer 

/wi

re

 dia

-me

te

r (

mm):

68

MIG/MAG  /

MIG/MAG

CrNiMn

Ar/He/O

2

Ar/He/CO

2

15-30% He

1,2

Auftragsschweißen / 

GMA-Surfacing

CrNiMn

Ar/He/O

2

Ar/He/CO

2

15-30% He

1,2

Metall - F

ü

lldraht /

Metal - Flux-Cored Wire

CrNiMn

Ar/He/O

2

Ar/He/CO

2

15-30% He

1,2

Rutil - F

ü

lldraht /

Rutil - Flux-Cored Wire

CrNiMn

Ar/He/O

2

Ar/He/CO

2

15-30% He

1,2

Basisch -F

ü

lldraht /

Basic - Flux-Cored Wire

CrNiMn

Ar/He/O

2

Ar/He/CO

2

15-30% He

1,2

69

MIG/MAG  /

MIG/MAG

CrNiMn

Ar/He/O

2

Ar/He/CO

2

15-30% He

1,6

Auftragsschweißen / 

GMA-Surfacing

CrNiMn

Ar/He/O

2

Ar/He/CO

2

15-30% He

1,6

Metall - F

ü

lldraht /

Metal - Flux-Cored Wire

CrNiMn

Ar/He/O

2

Ar/He/CO

2

15-30% He

1,6

Rutil - F

ü

lldraht /

Rutil - Flux-Cored Wire

CrNiMn

Ar/He/O

2

Ar/He/CO

2

15-30% He

1,6

Basisch -F

ü

lldraht /

Basic - Flux-Cored Wire

CrNiMn

Ar/He/O

2

Ar/He/CO

2

15-30% He

1,6

70

MIG/MAG  /

MIG/MAG

CrNiMn

1-5% H

2

0,8

Auftragsschweißen / 

GMA-Surfacing

CrNiMn

1-5% H

2

0,8

Metall - F

ü

lldraht /

Metal - Flux-Cored Wire

CrNiMn

1-5% H

2

0,8

Rutil - F

ü

lldraht /

Rutil - Flux-Cored Wire

CrNiMn

1-5% H

2

0,8

Basisch -F

ü

lldraht /

Basic - Flux-Cored Wire

CrNiMn

1-5% H

2

0,8

MIG/MAG  /

MIG/MAG

CrNiMn

0-2% N

2

0,8

71

MIG/MAG  /

MIG/MAG

CrNiMn

1-5% H

2

1,0

Auftragsschweißen / 

GMA-Surfacing

CrNiMn

1-5% H

2

1,0

Metall - F

ü

lldraht /

Metal - Flux-Cored Wire

CrNiMn

1-5% H

2

1,0

Rutil - F

ü

lldraht /

Rutil - Flux-Cored Wire

CrNiMn

1-5% H

2

1,0

Basisch -F

ü

lldraht /

Basic - Flux-Cored Wire

CrNiMn

1-5% H

2

1,0

MIG/MAG  /

MIG/MAG

CrNiMn

0-2% N

2

1,0

72

MIG/MAG  /

MIG/MAG

CrNiMn

1-5% H

2

1,2

Auftragsschweißen / 

GMA-Surfacing

CrNiMn

1-5% H

2

1,2

Metall - F

ü

lldraht /

Metal - Flux-Cored Wire

CrNiMn

1-5% H

2

1,2

Rutil - F

ü

lldraht /

Rutil - Flux-Cored Wire

CrNiMn

1-5% H

2

1,2

Basisch -F

ü

lldraht /

Basic - Flux-Cored Wire

CrNiMn

1-5% H

2

1,2

MIG/MAG  /

MIG/MAG

CrNiMn

0-2% N

2

1,2

73

MIG/MAG  /

MIG/MAG

CrNiMn

1-5% H

2

1,6

Auftragsschweißen / 

GMA-Surfacing

CrNiMn

1-5% H

2

1,6

Metall - F

ü

lldraht /

Metal - Flux-Cored Wire

CrNiMn

1-5% H

2

1,6

Rutil - F

ü

lldraht /

Rutil - Flux-Cored Wire

CrNiMn

1-5% H

2

1,6

Basisch -F

ü

lldraht /

Basic - Flux-Cored Wire

CrNiMn

1-5% H

2

1,6

MIG/MAG  /

MIG/MAG

CrNiMn

0-2% N

2

1,6

74

MIG/MAG  /

MIG/MAG

AlMg

100% Ar

0,8

MIG/MAG  /

MIG/MAG

AlMg

Ar/He

15-70% He

0,8

75

MIG/MAG  /

MIG/MAG

AlMg

100% Ar

1,0

MIG/MAG  /

MIG/MAG

AlMg

Ar/He

15-70% He

1,0

76

MIG/MAG  /

MIG/MAG

AlMg

100% Ar

1,2

MIG/MAG  /

MIG/MAG

AlMg

Ar/He

15-70% He

1,2

77

MIG/MAG  /

MIG/MAG

AlMg

100% Ar

1,6

MIG/MAG  /

MIG/MAG

AlMg

Ar/He

15-70% He

1,6

78

MIG/MAG  /

MIG/MAG

AlMg

Ar/N

2

Ar/He/N

2

0-2% N2 

0,8

79

MIG/MAG  /

MIG/MAG

AlMg

Ar/N

2

Ar/He/N

2

0-2% N2 

1,0

80

MIG/MAG  /

MIG/MAG

AlMg

Ar/N

2

Ar/He/N

2

0-2% N2 

1,2

81

MIG/MAG  /

MIG/MAG

AlMg

Ar/N

2

Ar/He/N

2

0-2% N2 

1,6

82

MIG/MAG  /

MIG/MAG

AlSi

100% Ar

0,8

MIG/MAG  /

MIG/MAG

AlSi

Ar/He

15-70% He

0,8

83

MIG/MAG  /

MIG/MAG

AlSi

100% Ar

1,0

MIG/MAG  /

MIG/MAG

AlSi

Ar/He

15-70% He

1,0

84

MIG/MAG  /

MIG/MAG

AlSi

100% Ar

1,2

MIG/MAG  /

MIG/MAG

AlSi

Ar/He

15-70% He

1,2

85

MIG/MAG  /

MIG/MAG

AlSi

100% Ar

1,6

MIG/MAG  /

MIG/MAG

AlSi

Ar/He

15-70% He

1,6

86

MIG/MAG  /

MIG/MAG

AlSi

Ar/N

2

Ar/He/N

2

0-2% N2 

0,8

87

MIG/MAG  /

MIG/MAG

AlSi

Ar/N

2

Ar/He/N

2

0-2% N2 

1,0

88

MIG/MAG  /

MIG/MAG

AlSi

Ar/N

2

Ar/He/N

2

0-2% N2 

1,2

89

MIG/MAG  /

MIG/MAG

AlSi

Ar/N

2

Ar/He/N

2

0-2% N2 

1,6

90

MIG/MAG  /

MIG/MAG

Al99

100% Ar

0,8

MIG/MAG  /

MIG/MAG

Al99

Ar/He

15-70% He

0,8

91

MIG/MAG  /

MIG/MAG

Al99

100% Ar

1,0

MIG/MAG  /

MIG/MAG

Al99

Ar/He

15-70% He

1,0

© 2007, EWM Hightec Welding GmbH M

ü

ndersbach, technische Änderungen vorbehalten!

4 / 10

06.08.2007

 

Содержание PHOENIX 301 EXPERT forceArc

Страница 1: ...4 4L 4HS N B These operating instructions must be read before commissioning Failure to do so may be dangerous Machines may only be operated by personnel who are familiar with the appropriate safety r...

Страница 2: ...ody future oriented advanced technology at the utmost level of quality Each of our products is carefully checked we guarantee that the material and processing of our products is faultless These operat...

Страница 3: ...ields CE EWM HIGHTEC WELDING GMBH D 56271 M NDERSBACH TYP ART SNR PROJ GEPR FT CONTROL Name of Customer company Adress Post code Place Country Stamp Signature of EWM distibutor Date of purchase Name o...

Страница 4: ...ed unit control 28 5 1 2 1 Covered operating elements 30 5 1 3 M3 00 wire feed unit control 32 5 1 4 Operating elements in the machine 33 5 2 MIG MAG welding 34 5 2 1 Definition of MIG MAG welding tas...

Страница 5: ...feed unit control M3 70 63 5 2 8 3 MIG MAG overview of parameters for M3 1x 64 5 2 9 Standard MIG MAG torch 64 5 2 10 MIG MAG Powercontrol program torch 65 5 2 10 1 Powercontrol program torch with on...

Страница 6: ...rameter M3 70 M3 71 90 5 10 1 1 Special parameters list 90 5 10 1 2 Selecting changing and saving parameters 91 5 10 1 3 Reset to factory settings 91 5 10 1 4 Ramp time for wire inching P1 91 5 10 1 5...

Страница 7: ...Measuring the leakage current protective conductor and contact current 115 7 3 7 Measurement of protective conductor resistance 116 7 3 8 Functional test of the welding machine 116 7 3 9 Documentation...

Страница 8: ...Contents For your safety 8 Item No 099 004833 EWM01...

Страница 9: ...otective clothing e g gloves Protect eyes and face with protective visor Electric shocks can be fatal Do not touch any live parts in or on the machine The machine may only be connected to correctly ea...

Страница 10: ...Before beginning welding work ensure that the earth tongs are properly fixed to the workpiece or welding bench and that there is a direct electrical connection from the workpiece to the power source...

Страница 11: ...ling cylinders do not throw or heat guard against them toppling over When moving by crane take off the gas cylinder from the welding machine 2 2 1 Ambient conditions This machine must not be operated...

Страница 12: ...oid jerky movements when raising or lowering the welding machine Wire spools are to be removed from the welding and wire feed units before they are lifted No equipment may be operated during lifting 2...

Страница 13: ...to 20 Frequency 50 60Hz Mains fuse safety fuse slow blow 3 x 16A 3 x 25A Mains connection lead H07RN F4G4 Max connected power 14 3kVA 17 8kVA Recommended generator rating 19 3kVA 24 0kVA Cos efficien...

Страница 14: ...equency 50 60Hz Mains fuse safety fuse slow blow 3 x 35A 3 x 35A Mains connection lead H07RN F4G4 Max connection power 23 1kVA 31 6kVA Recommended generator rating 31 2kVA 42 8kVA Cos efficiency 0 99...

Страница 15: ...C Dimensions LxWxH mm 680 x 460 x 265 690 x 300 x 410 Weight approx 24 kg approx 18 kg Constructed to standards IEC 60974 EN 60974 VDE 0544 EN 50199 VDE 0544 Part 206 3 4 PHOENIX EXPERT DRIVE 4HS PHO...

Страница 16: ...9 004833 EWM01 4 Machine description 4 1 PHOENIX 301 351 421 521 EXPERT forceArc 4 1 1 Front view The maximum possible machine configuration is given in the text description If necessary the optional...

Страница 17: ...socket welding current MIG MAG welding Workpiece connection TIG welding Welding current connection for welding torch 10 MMA welding Workpiece or electrode holder connection Connection socket welding...

Страница 18: ...Machine description PHOENIX 301 351 421 521 EXPERT forceArc 18 Item No 099 004833 EWM01 4 1 2 Rear view Figure 4 2...

Страница 19: ...l etc 5 PC INT PC interface serial D SUB connection socket 9 pole Connection socket welding current 6 MIG MAG welding Welding current to WF central connection torch Connection socket welding current 7...

Страница 20: ...Machine description PHOENIX DRIVE 4L PHOENIX EXPERT DRIVE 4L 20 Item No 099 004833 EWM01 4 2 PHOENIX DRIVE 4L PHOENIX EXPERT DRIVE 4L 4 2 1 Front view Figure 4 3...

Страница 21: ...ral connector welding torch connection Welding current shielding gas and torch trigger included 9 Label Wire feed parts subject to wear 10 Control Operating elements see chapter Function specification...

Страница 22: ...0 1 Intermediate tube package strain relief 2 7 pole connection socket digital Control lead for wire feed unit 3 Connecting nipple G shielding gas connection 4 Rapid action closure coupling red coola...

Страница 23: ...ch for opening the cover 6 Slide latch lock for the protective cap 7 Euro central connector welding torch connection Welding current shielding gas and torch trigger included 8 7 pole connection socket...

Страница 24: ...Machine description PHOENIX DRIVE 4 PHOENIX EXPERT DRIVE 4 24 Item No 099 004833 EWM01 4 3 2 Inside view Figure 4 6...

Страница 25: ...tion specification 2 Wire delivery unit 3 7 pole connection socket digital Control lead for wire feed unit 4 Connecting nipple G shielding gas connection 5 Spool holder 6 Rapid action closure coupling...

Страница 26: ...ur counter Selection of further welding parameters in lower programming levels 2 Spezial 1 2 F Not used at present Superpulse key button with signal light 3 Superpuls S Signal light on Signal light is...

Страница 27: ...on dioxide oxygen mixture 100 100 argon 0 2 N2 Argon nitrogen mixture 15 70 He Argon helium mixture 15 30 He Argon helium mixture 7 Ar CO Ar O Ar CO O 2 2 2 2 Ar CO Ar O Ar CO O 2 2 2 2 80 90 Ar 91 99...

Страница 28: ...display in the main program the signal light is on 2 LCD display 3 digit left Display of the parameters and values Welding current material thickness wire speed hold values 3 m min Wire speed welding...

Страница 29: ...rd welding 7 MIG MAG pulse arc welding EXPERT PULS only 8 LCD display 3 digit right Display of the parameters and values Welding voltage program number coolant throughput gas flow throughput Parameter...

Страница 30: ...ART to main program PA Setting range 0 0 sec to 20 0 sec 0 1s increments 6 LED Main program PA Wire speed setting range WF min to WF max Setting range for arc length correction 9 9 V to 9 9 V 7 DYN LE...

Страница 31: ...puls Superpulse LED On when the function is activated 16 SP2 SP1 SP3 Special job button Select the special jobs SP1 to SP3 JOB 129 to 131 17 Wire inching button See also Commissioning Inching the Wir...

Страница 32: ...dial Infinitely adjustable setting of the wire speed from min to max welding output one dial operation WF min WF max signal lights Max WF reached 2 Min WF reached 3 0 1 1 2 2 3 3 7 7 5 5 10 10 V Arc l...

Страница 33: ...ontrol program torch up down function see MIG MAG Powercontrol program torch chapter 2 Gas test button The welding voltage and wire feed remain off when testing and setting the gas flow Pressing the k...

Страница 34: ...selected It is impossible to select inappropriate combinations for welding There are presets for other welding parameters such as gas pre flow free burning etc for numerous applications however these...

Страница 35: ...No 099 004833 EWM01 35 Item Description 0 1 Wire speed rotary dial 2 Arc length correction rotary dial 3 Select welding process button 4 Select material type key button 5 Select wire diameter select s...

Страница 36: ...ection No change 5 2 2 2 Operating mode The setting is carried out using the operating elements on the relevant wire feed machine control PHOENIX DRIVE 4 4L M3 00 Control element Action Result Display...

Страница 37: ...Display Superpuls S 1 x Switch superpulses on or off The signal light indicates the selection No change M3 70 wire feed machine control X x Selects superpulses Press the Select welding parameters but...

Страница 38: ...rating element Action Result Display HOLD AMP X x Switching the LCD display between AMP Welding current Material thickness Wire speed No change Example application You are welding aluminium material A...

Страница 39: ...th M3 00 control The settings for superpulses and wire burn back are made on the M3 10 welding machine control PHOENIX DRIVE 4 with M3 70 control The settings for superpulses and wire burn back are ma...

Страница 40: ...face industrial bus interface See RINTX11 operating instructions 5 2 4 MIG MAG welding data display To the left and right of the LCD display on the control there are 2 arrow keys on each side for sele...

Страница 41: ...ry setting there is an automatic cut out There are optimum pre sets for welding parameters such as gas pre flow and free burn etc for numerous applications although these can also be changed if requir...

Страница 42: ...gas is expelled gas pre flows Wire feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Change over to pre selected wire speed mai...

Страница 43: ...creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Start the super pulse function beginning with main program PA The welding parameters change at t...

Страница 44: ...gas pre flows Wire feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current is flowing start program PSTART for the time tstart Slope to ma...

Страница 45: ...feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current is flowing start program PSTART spot time starts Slope on main program PA After th...

Страница 46: ...es contact with the workpiece welding current is flowing start program PSTART for the time tstart Slope on main program PA Start the super pulse function beginning with main program PA The welding par...

Страница 47: ...motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Change over to pre selected WF speed main program PA Step 2 Release torch trigger...

Страница 48: ...lectrode makes contact with the workpiece welding current flows Start the super pulse function beginning with main program PA The welding parameters change at the specified times between main program...

Страница 49: ...e process PA stored in the JOB and the opposite process PB at the specified times t2 and t3 2nd cycle If a standard process is stored in the JOB this means that there is a permanent alternation betwee...

Страница 50: ...earliest after the set time tSTART elapses and at the latest when the torch trigger is released Tapping1 can be used to change over to the reduced main program PB Repeated tapping will switch back to...

Страница 51: ...slope on main program PA is given at the earliest after the set time tSTART elapses and at the latest when the torch trigger is released Tapping pressing the torch trigger for less than 0 3 sec chang...

Страница 52: ...elding current is flowing start program PSTART for the time tstart Step 2 Release torch trigger Slope on main program PA Start the super pulse function beginning with main program PA The welding param...

Страница 53: ...cess is stored in the JOB this means that there is a permanent alternation between the processes starting with the standard process and followed by the pulse process The same applies if the situation...

Страница 54: ...e settings can be made for the ignition program reduced main program and end program as to whether or not to alternate with the pulse process These properties are stored on the welding machine with th...

Страница 55: ...ength correction 9 9V to 9 9V t3 Duration 0 01s to 20 0s tS3 Slope duration from PB to PA 0 00s to 20 0s Alternat Activate welding process alternation pulse arc welding machines only 1 active 0 not ac...

Страница 56: ...T to PA 0 0s to 20 0s 5 DV3 r DV3 a Wire speed relative Wire speed absolute 1 to 200 0 1 m min to 40 m min 6 Dynamics 40 to 40 7 t2 Duration spot time and superpulse 0 01s to 20 0s 8 U3 Arc length cor...

Страница 57: ...ed 5 2 7 6 Example aluminium tack welding non latched special t I PA PEND PSTART Figure 5 23 Basic parameters Display Meaning explanation Setting range GASstr Gas pre flow time 0 0s to 20 0s GASend Ga...

Страница 58: ...ow time 0 0s to 20s RUECK Wire burn back length 2 to 500 PSTART start program DVstart Wire speed 0 to 200 ustart Arc length correction 9 9V to 9 9V tstart Duration 0 0s to 20s PA main program Setting...

Страница 59: ...TART start program DVstart Wire speed 0 to 200 ustart Arc length correction 9 9V to 9 9V tstart Duration 0 0s to 20s PA main program tS1 Slope duration from PSTART to PA 0 0s to 20s Setting the wire s...

Страница 60: ...changeover to the pulse arc process and vice versa Changes using PC300 Net software EXPERT machine series Can also be changed using M3 1x see chapter MIG MAG parameter overview M3 1x Non latched latch...

Страница 61: ...see chapter WF Speed Switching absolute relative The user can use the following equipment controls and accessory components to change the main program welding parameters Program switching Program Oper...

Страница 62: ...welding of different sheet metal thicknesses non latched or latched special PA0 PA1 PA8 PA9 t I Figure 5 28 This mode can be used to define 16 different programs PA0 to PA15 for one program sequence T...

Страница 63: ...nge values for the selected welding parameter using the buttons Up and Down right 2 x Machine returns to Display mode 5 2 8 2 Selecting parameters program A using wire feed unit control M3 70 Operatin...

Страница 64: ...n in program mode 0 0 V to 9 9 V P1 15 DK 20 Restriction of the correction range for wire correction for more details see chapter on special parameters DRIVE 4 P wire feed units 0 to 30 P1 DV2 2 0 m m...

Страница 65: ...operation Synergic 8 7 segment display Display 0 to 9 Infinite adjustment of wire speed from 1 to 100 of the wire speed set on the wire feed unit The arc length is corrected on the wire feed unit 5 2...

Страница 66: ...Switch on Block mode see Organising JOBs chapter Select special JOB 1 2 or 3 see Organising JOBs chapter Special JOB 1 SP1 corresponds to JOB number 129 Special JOB 2 SP2 corresponds to JOB number 13...

Страница 67: ...feed wire conveyors In addition to a pushing wire feed PUSH in the power source wire feed case a pulling wire feed PULL is used in the torch The two feed motors are synchronised by a current regulato...

Страница 68: ...rougher Panel thickness 12mm parent metal ST 37 2 filler material SG 2 1 2mm Seam Gas quantity WF m min Voltage correction V Current A Welding speed cm min Fillet weld horizontal 65 Ar 8 CO2 0 5 O2 2...

Страница 69: ...47 4 3 0 500 40 33 Fillet weld trough 96 Ar 4 02 e g MG Argomix 4 22l min 25 41 0 5 0 430 40 33 Fillet weld trough 96 Ar 4 02 z B MG Argomix 4 22l min 30 43 8 3 0 500 40 33 Fillet weld trough 65 Ar 8...

Страница 70: ...y on the control there are 2 arrow keys on each side for selecting the welding parameter to be displayed The button is used to scroll through the parameters from the bottom upwards and the button is u...

Страница 71: ...h trigger liftarc current flowing regardless of the main current set b Incline the torch over the torch gas nozzle to produce a gap of approx 2 3 mm between the electrode tip and the workpiece The arc...

Страница 72: ...mally preset for a multiplicity of applications can be adapted if required see chapter TIG Program sequence Program Steps mode In every operation mode the Superpulse function can be used 5 3 5 1 Expla...

Страница 73: ...Special non latched t t I 1 2 PA PEND PSTART Figure 5 33 Selection Select non latched special mode Step 1 Press and hold torch trigger Shielding gas is expelled gas pre flows The arc is ignited using...

Страница 74: ...latched operating mode Step 1 Press and hold torch trigger Shielding gas is expelled gas pre flows The arc is ignited using liftarc Welding current flows with pre selected setting Step 2 Release torc...

Страница 75: ...n main program PA is given at the earliest after the set time tSTART elapses and at the latest when the torch trigger is released Tapping can be used to switch to the reduced main program PB Repeated...

Страница 76: ...tart Ignition current 0 to 200 tstart Duration 0 0s to 20s PA main program tS1 Slope duration from PSTART to PA Upslope 0 0s to 20s t2 Duration 0 01s to 20 0s tS3 Slope duration from PB to PA 0 00s to...

Страница 77: ...ectrode diameter Current stick electrode diameter is displayed Stick electrode diameter being used is set Stick electrode diameter is displayed 5 4 3 MMA welding data display To the left and right of...

Страница 78: ...an increased ignition current a Hotstart time b Hotstart current I Welding current t Time 5 4 5 1 Hotstart current and Hotstart time Control element Action Result Display 1 x Select Program sequence...

Страница 79: ...k the welding current setting and correct according to the welding task Control element Action Result Display 1 x Select Program sequence mode Program Steps x x Select the welding parameters using the...

Страница 80: ...R Input Not Aus Emergency stop for higher level shut down of the power source To use this function jumper 1 must be unplugged on PCB M320 1 in the welding machine Contact open welding current off F O...

Страница 81: ...ing on the machine or externally by the customer As examples Binzel APD system Dinse wire feed systems 5 5 5 PC Interfaces PC 300 welding parameter software Create all welding parameters quickly on th...

Страница 82: ...anager mode Program Steps mode Program A mode Job Info mode Super pulse function When using a wire feed unit with control M3 70 the welding type and operating mode functions cannot be changed if the k...

Страница 83: ...hed off The remote control is detected automatically when the welding machine is switched on 5 8 1 R10 manual remote control Figure 5 38 Item Symbol Description 0 1 0 5 1 1 5 2 2 5 3 3 5 4 5 6 7 8 9 1...

Страница 84: ...n with welding programs key switch set to 0 3 Display for showing the current program number 4 Program switching Up button Select program number up 5 Program switching Down button Select program numbe...

Страница 85: ...e Gas type Type of gas Proc Welding process 5 9 2 Organising JOBs The JOB Manager can be used to load copy or save JOBs The JOB is the welding task defined by the 4 main welding parameters welding pro...

Страница 86: ...ing the key buttons Up and Down right Copy to xxx Superpuls S 1 x JOB has been copied Copy to xxx 1 x Machine returns to Display mode 5 9 2 2 Loading special jobs SP1 to SP3 These jobs are the first 3...

Страница 87: ...Up and Down buttons right 1 Block JOB function switched on 0 Block JOB function switched off Block Job 1 Block Job 0 Superpuls S 1 x Save change No change 1 x Exit Special Mode Last parameters selecte...

Страница 88: ...function off Hold Fct 1 Hold Fct 0 Superpuls Superpuls S 1 x Save change No change 1 x Exit Special Mode Last selected parameters are displayed 5 9 4 WF speed switching absolute relative Operating ele...

Страница 89: ...function is used to reset JOBs 1 128 to the original status on delivery JOBs 129 256 remain unchanged Operating element Action Result Display 1 x Select Special Mode 1 x 2 x Program steps 1 x Special...

Страница 90: ...ious non latched latched 1 DV3 cycle for non latched latched 0 P6 Release of special JOBs SP1 SP3 effective with M3 70 only 0 no activation 1 activation of SP1 3 0 P7 Correction operation threshold va...

Страница 91: ...ding machine off and back on again to activate the changes 5 10 1 4 Ramp time for wire inching P1 The wire inching starts with a speed 1 0 m min for 2 secs It is subsequently increased to a ramp funct...

Страница 92: ...ir programs at the same time A correction operation is specified for wire speed DV and welding voltage correction Ukorr for each JOB The correction value is saved separately for each program The corre...

Страница 93: ...the tstart start time is elapsed Otherwise the control stays in absolute program 1 and switches to absolute program 2 after tstart is elapsed In the 3rd step torch trigger pressed the unit switches t...

Страница 94: ...ease torch trigger Slope to main program PA1 The slope to main program PA1 is given at the earliest after the set time tSTART elapses and at the latest when the torch trigger is released Tapping press...

Страница 95: ...on both wire feed units must be connected and configured differently on both wire feed controllers for this operating mode Configuration for this welding system in dual operation The first wire feed u...

Страница 96: ...table position and is appropriately secured With modular systems power source transport vehicle cooling module observe the operating instructions for the relevant machine Set up the machine so that th...

Страница 97: ...conical nipple 4 Min mark Minimum coolant level 5 Coolant tank Unscrew and remove the coolant tank sealing cover Check filter sieve insert for dirt clean if necessary and reinsert into position Top u...

Страница 98: ...be disposed of together with household waste Coolant must not be discharged into the sewerage system Recommended cleaning agent water if necessary with cleaning agent added 6 7 Workpiece lead general...

Страница 99: ...ed simultaneously on all cables The torch and the electrode holder should therefore always be placed on an insulated surface before starting work and during breaks Connection and welding leads e g ele...

Страница 100: ...of the tube package through the strain relief of the tube package and lock by turning to the right Insert the welding current cable plug into the relevant welding current connection socket and lock by...

Страница 101: ...rough the strain relief and secure the lock by turning to the right Insert the plug on the welding current lead into the welding current connection socket and lock Lock the connecting nipples on the c...

Страница 102: ...pling red coolant return 3 Rapid action closure coupling blue coolant supply 4 19 pole connection socket analogue For connecting analogue accessory components remote control welding torch control lead...

Страница 103: ...welding Workpiece or electrode holder connection Connection socket welding current MIG MAG welding Workpiece connection TIG welding Welding current connection for welding torch 2 MMA welding Workpiece...

Страница 104: ...e Figure 6 6 Item Symbol Description 0 1 Securing and braking unit 2 Allen screw Securing the wire spool retainer and adjustment of the spool brake 3 Spool holder retainer Loosen the Allen screw of th...

Страница 105: ...For fixing the wire spool Loosen knurled nut from spool holder Fix welding wire reel onto the spool holder so that the carrier pin locks into the spool bore Fasten wire spool using knurled nut 6 8 6 C...

Страница 106: ...s Unwind welding wire carefully from the wire spool and insert through the wire inlet nipple over the drive roller grooves and the guide pipe into the capillary tube and Teflon core using guide pipe P...

Страница 107: ...it was previously tightened a renewed tightening of the pin reel will be necessary see chapter Fixing of the pin reel adjustment of the pretensioning 6 9 TIG welding Warning Risk from electrical curr...

Страница 108: ...g current connection for welding torch 4 MMA welding Workpiece or electrode holder connection Insert the central plug for the welding torch into the central connector and screw together with crown nut...

Страница 109: ...kpiece connection TIG welding Workpiece connection 1 MMA welding Workpiece or electrode holder connection Connection socket welding current MIG MAG welding Workpiece connection TIG welding Welding cur...

Страница 110: ...ly using different methods and if a welding torch and an electrode holder remain connected to the machine the open circuit welding voltage is applied simultaneously on all cables The torch and the ele...

Страница 111: ...n socket welding current MIG MAG welding Workpiece connection TIG welding Welding current connection for welding torch 2 MMA welding Workpiece or electrode holder connection Insert cable plug of the e...

Страница 112: ...s this would cause blockages All shielding gas connections must be gastight Place the shielding gas cylinder in the cylinder holder and secure it from tipping over using the securing chain Before conn...

Страница 113: ...l M3 70 Operating Element Action Result 5 sec Select rinse tube package Shielding gas flows continuously until the Gas Test button is pressed again 6 11 4 Setting the shielding gas quantity Notes on w...

Страница 114: ...ng on the amount of dust blow out using oil and moisture free compressed air Electronics Do not blast electronic components or circuit boards with compressed air but instead use suction from a vacuum...

Страница 115: ...should be bridged or the measurement must be carried out on both sides The insulation resistance must not be less than Mains current circuit against Welding current circuit and electronics 5 M Weldin...

Страница 116: ...p to 5m in length For longer leads the permissible value increases by 0 1 per 7 5m of lead The maximum permissible value is 1 7 3 8 Functional test of the welding machine Safety devices selector switc...

Страница 117: ...ng an order please quote the type designation and item number as well as the type serial number and item number of the relevant equipment We hereby confirm that the servicing and maintenance instructi...

Страница 118: ...heeled bins indicates the requirement to separate this waste Help to protect the environment and ensure that this equipment when you no longer want to use it is disposed of in the relevant system of s...

Страница 119: ...ll additional parts used by EWM but manufactured by other companies e g motors pumps fans torches etc Non reproducible software errors and parts subject to mechanical ageing are excluded from the warr...

Страница 120: ...remote control remote control extension cable coolant etc The warranty does not apply to products that are damaged due to accidents misuse improper operation incorrect installation use of force disre...

Страница 121: ...temperature Allow the machine to cool down main switch to 1 Error 4 Water x Coolant level low Top up the coolant Leak in the coolant circuit rectify the leak and top up the coolant Coolant pump is no...

Страница 122: ...000405 00001 ZWIPA 50QMM MIG W 10M Intermediate hose package water 094 000405 00002 EH50 4M Electrode holder 092 000004 00000 PHOENIX 351 401 421 5POLE CEE 32A M Machine plug 094 000207 00000 WK70QMM...

Страница 123: ...e 092 002117 00000 ON HOSE FR MOUNT Optional holder for tubes and remote control for machines without star handle 092 002116 00000 ON FILTER T P Retrofit option contamination filter for air inlet 092...

Страница 124: ...X1 4 X1 X1 5 X1 6 X1 7 X1 8 X1 9 X1 10 X1 11 X1 12 X1 13 X1 14 X1 15 X1 16 X1 17 X1 18 DW DW D S B 8 A3 1 PE1 T 1 2 X2 T T S Wa S Wa T T X3 1 2 F2 Temp prim r F1 Temp sek 140 C br sw T1 1 2 GL Drosse...

Страница 125: ...2 16 14 15 11 9 T3 10 X8 2 X8 1 15polig D Sub 15polig D Sub 15polig D Sub 15polig D Sub X3 1 X3 2 X3 3 X3 4 X1 1 X1 2 X1 3 X1 4 X1 5 X1 6 X1 7 X1 8 T2 4AT F1 T1 12V W K 6 A6 X9 1 X9 2 X2 1 X2 2 X2 3 X...

Страница 126: ...pannung D 6 2 E 6 2 PE PE5 X6 2 3 4 5 6 7 8 9 1 NC PC RXD PC GND NC NC PC TXD PC DTR PC RTS NC 1Wdg durchgezogen Ringkern F 6 2 L fter Pumpe X5 1 X5 2 X4 1 X4 2 X4 3 X4 4 X4 5 X4 6 W K 7 A5 L fter Pum...

Страница 127: ...2x2n2F Stecker X3 D SUB 15polig A2 VP5 2D P E T 1 PE Temp 105 C 8 6 4 2 16 14 15 11 9 T1 10 X8 2 X8 1 15polig D Sub 15polig D Sub 15polig D Sub 15polig D Sub X3 1 X3 2 X3 3 X3 4 X1 1 X1 2 X1 3 X1 4 X1...

Страница 128: ...D 5 1 E 6 1 PE P E 5 X2 2 3 4 5 6 7 8 9 1 NC PC RXD PC GND NC NC PC TXD PC DTR PC RTS NC 1Wdg durchgezogen Ringkern F 6 1 L fter Pumpe X5 1 X5 2 X4 1 X4 2 X4 3 X4 4 X4 5 X4 6 W K 7 A6 L fter Pumpe 15...

Страница 129: ...2x2n2F Stecker X3 D SUB 15polig A2 VP5 2D P E T 1 PE Temp 105 C 8 6 4 2 16 14 15 11 9 T1 10 X8 2 X8 1 15polig D Sub 15polig D Sub 15polig D Sub 15polig D Sub X3 1 X3 2 X3 3 X3 4 X1 1 X1 2 X1 3 X1 4 X...

Страница 130: ...D 6 1 E 6 1 PE P E 5 X2 2 3 4 5 6 7 8 9 1 NC PC RXD PC GND NC NC PC TXD PC DTR PC RTS NC 1Wdg durchgezogen Ringkern F 6 1 L fter Pumpe X5 1 X5 2 X4 1 X4 2 X4 3 X4 4 X4 5 X4 6 W K 7 A6 L fter Pumpe 15...

Страница 131: ...Sub X3 1 X3 2 X3 3 X3 4 X1 1 X1 2 X1 3 X1 4 X1 5 X1 6 X1 7 X1 8 T2 4AT F1 T1 12V W K 6 A3 X9 1 X9 2 X2 1 X2 2 X2 3 X2 4 X7 X6 X5 X4 6 2 F 1 F hlerspg 2 F hlerspg 2 8 D 2 8 E A4 LDC2 X2 1 X2 2 X2 X2 3...

Страница 132: ...ung D 6 1 E 6 1 PE P E 5 X2 2 3 4 5 6 7 8 9 1 NC PC RXD PC GND NC NC PC TXD PC DTR PC RTS NC 1Wdg durchgezogen Ringkern F 6 1 L fter Pumpe X5 1 X5 2 X4 1 X4 2 X4 3 X4 4 X4 5 X4 6 W K 7 A6 L fter Pumpe...

Страница 133: ...Circuit diagrams PHOENIX DRIVE 4 4L PHOENIX EXPERT DRIVE 4 4L Item No 099 004833 EWM01 133 11 5 PHOENIX DRIVE 4 4L PHOENIX EXPERT DRIVE 4 4L Figure 11 10...

Страница 134: ...D E F G H J K L M N P R S T U V T LED A 10V DV UP 0V BRT US DOWN LED G LED D LED E CODE UP LED B LED C CODE DV CODE US BRT LED F Motor Motor X1 1 1 1 1 Ringkern Ringkern 1 10V 2 LED A 3 LED B 4 LED C...

Страница 135: ...Res1 4 ana Res 5 Gastest2 0V 6 Ausf deln 0V 7 digi Res2 8 ana Res 1 T 2 T 4 Wdg X3 2 1 T T T T 1 2 3 4 X2 T T T T T T T T 15polig D Sub X1 10 X1 11 X1 12 X1 13 X1 14 X1 15 X1 16 X1 17 X1 18 X1 19 X1 2...

Страница 136: ...the event of unau thorised modifications improperly con ducted repairs non observance of the deadlines for the repetition test and or non permitted conversion work not specifically authorised by EWM P...

Страница 137: ...Ar 1 0 14 MIG MAG MIG MAG SG2 3 91 99 Ar 1 2 Auftragsschwei en GMA Surfacing SG2 3 91 99 Ar 1 2 Metall F lldraht Metal Flux Cored Wire SG2 3 91 99 Ar 1 2 Rutil F lldraht Rutil Flux Cored Wire SG2 3 91...

Страница 138: ...tal Flux Cored Wire CrNi 80 90 Ar 1 2 Rutil F lldraht Rutil Flux Cored Wire CrNi 80 90 Ar 1 2 Basisch F lldraht Basic Flux Cored Wire CrNi 80 90 Ar 1 2 33 MIG MAG MIG MAG CrNi 80 90 Ar 1 6 Auftragssch...

Страница 139: ...8 Metall F lldraht Metal Flux Cored Wire CrNiMn 80 90 Ar 0 8 Rutil F lldraht Rutil Flux Cored Wire CrNiMn 80 90 Ar 0 8 Basisch F lldraht Basic Flux Cored Wire CrNiMn 80 90 Ar 0 8 55 MIG MAG MIG MAG Cr...

Страница 140: ...Rutil Flux Cored Wire CrNiMn 1 5 H 2 1 0 Basisch F lldraht Basic Flux Cored Wire CrNiMn 1 5 H 2 1 0 MIG MAG MIG MAG CrNiMn 0 2 N 2 1 0 72 MIG MAG MIG MAG CrNiMn 1 5 H 2 1 2 Auftragsschwei en GMA Surf...

Страница 141: ...MA Surfacing CuSi Ar He O 2 Ar He CO 2 15 30 He 0 8 103 MIG MAG MIG MAG CuSi Ar He O 2 Ar He CO 2 15 30 He 1 0 Auftragsschwei en GMA Surfacing CuSi Ar He O 2 Ar He CO 2 15 30 He 1 0 104 MIG MAG MIG MA...

Страница 142: ...uAl 91 99 Ar 1 0 MIG L ten MIG Brazing CuAl Ar He O 2 Ar He CO 2 15 30 He 1 0 120 MIG L ten MIG Brazing CuAl 91 99 Ar 1 2 MIG L ten MIG Brazing CuAl Ar He O 2 Ar He CO 2 15 30 He 1 2 121 MIG L ten MIG...

Страница 143: ...meter mm Verfahren process Material material Gas gas Draht durch messer wire dia meter mm 150 Block 2 Job1 151 Block 2 Job2 152 Block 2 Job3 153 Block 2 Job4 154 Block 2 Job5 155 Block 2 Job6 156 Blo...

Страница 144: ...1 99 Ar 1 2 200 High Speed SG2 3 91 99 Ar 1 0 201 202 203 204 205 206 Auftragsschwei en CrNiMn 91 99 Ar 0 8 207 Auftragsschwei en CrNiMn 91 99 Ar 1 0 208 Auftragsschwei en CrNiMn 91 99 Ar 1 2 209 Auft...

Страница 145: ...Metall F lldraht CrNi 91 99 Ar 1 6 231 Rutil Basic F lldraht CrNi 91 99 Ar 0 8 232 Rutil Basic F lldraht CrNi 91 99 Ar 1 0 233 Rutil Basic F lldraht CrNi 91 99 Ar 1 2 234 Rutil Basic F lldraht CrNi 9...

Страница 146: ...material Gas gas Draht durch messer wire dia meter mm Verfahren process Material material Gas gas Draht durch messer wire dia meter mm Verfahren process Material material Gas gas Draht durch messer w...

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